HAND SYSTEM AND HAND
20230140740 · 2023-05-04
Inventors
Cpc classification
B65H2515/70
PERFORMING OPERATIONS; TRANSPORTING
B65H2511/524
PERFORMING OPERATIONS; TRANSPORTING
B65H3/0816
PERFORMING OPERATIONS; TRANSPORTING
B65H3/14
PERFORMING OPERATIONS; TRANSPORTING
B25J13/087
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H7/12
PERFORMING OPERATIONS; TRANSPORTING
B25J15/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
This hand system comprises: a suction pad that sucks a conductive workpiece by fluid effect; at least three electrodes that are arranged on the suction pad; and an electrical characteristics measuring device that measures the electrical characteristics of an electrical circuit formed by the contact between any two of the electrodes and the workpiece.
Claims
1. A hand system, comprising: a suction pad configured to suction a conductive workpiece by the fluid effect, at least three electrodes arranged on the suction pad; and an electric characteristic measurement instrument configured to measure electrical characteristics of an electric circuit formed by contact between any two of the electrodes and the workpiece.
2. The hand system according to claim 1, further comprising a determination unit configured to determine a number of the workpieces extracted based on the electrical characteristics.
3. The hand system according to claim 1, further comprising a determination unit configured to determine quality of a gripping state of the workpiece based on a combination of the electrical characteristics.
4. The hand system according to claim 1, further comprising a determination unit configured to simultaneously determines the number of the workpieces extracted and quality of a gripping state of the workpiece based on the electrical characteristics.
5. The hand system according to claim 2, further comprising a fluid regulator configured to regulate a flow pressure or flow rate of a fluid depending on the number of the workpieces extracted.
6. The hand system according to claim 5, wherein the fluid regulator repeats adjustment of the flow pressure or flow rate until a single workpiece is extracted.
7. The hand system according to claim 2, further comprising a transport device configured to regulate a transport speed of the workpiece depending on the quality of the gripping state of the workpiece.
8. The hand system according to claim 1, wherein the workpiece is an air-permeable workpiece, and the suction pad is a non-contact pad comprising a nozzle which ejects a fluid.
9. A hand, comprising; a suction pad configured to suction a conductive workpiece by the fluid effect; and an electrode which protrudes at least from a suction surface of the suction pad and which is capable of ascending in response to contact with the workpiece.
10. The hand according to claim 9, further comprising a position deviation suppression pad configured to suppress position deviation of the workpiece during suction of the workpiece.
11. The hand according to claim 10, wherein the electrode protrudes from a surface of the position deviation suppression pad.
12. A hand, comprising: a suction pad configured to suction a conductive workpiece by the fluid effect, at least three electrodes arranged on the suction pad; and a rotary contact which is capable of switching contact with any two of the electrodes.
13. The hand according to claim 12, wherein the at least three electrodes are arranged at equal intervals along a peripheral direction of the suction pad, and the rotary contact comprises a plurality of terminals having predetermined central angles in accordance with arrangement of the electrodes.
14. The hand according to claim 9, wherein the workpiece is an air-permeable workpiece, and the suction pad is a non-contact pad comprising a nozzle which ejects a fluid.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
DESCRIPTION OF EMBODIMENTS
[0032] The embodiments of the present disclosure will be described in detail below with reference to the attached drawings. In the drawings, identical or similar constituent elements have been assigned the same or similar reference signs. Furthermore, the embodiments described below do not limit the technical scope of the invention described in the claims or the definitions of the terms.
[0033]
[0034]
[0035] The electrodes 13 are connected to the electric characteristic measurement instrument 16 (refer to
[0036] It is preferable that the electrodes 13 be arranged at equal intervals in the circumferential direction of the suction pad 12, and in particular, the outer peripheral direction of the nozzle 12a. By providing at least three electrodes 13, the quality of the gripping state of the workpiece can be detected. For example, when a workpiece can be detected with any combination of the electrodes 13, it can be determined that the gripping state of the workpiece is suitable; when a workpiece can be detected with some combinations of the electrodes 13, it can be determined that the gripping state of the workpiece is not suitable; and when a workpiece cannot be detected by any combination of the electrodes 13, it can be determined that a workpiece has not been extracted. Since the extraction of workpieces can be detected (detection of the number of extracted workpieces, detection of the gripping state, etc.) by measuring the electrical characteristics in this manner, the workpiece may be a conductor as well as a magnetic material. Furthermore, the extraction of workpieces can be detected even if the workpieces are in close contact with each other in a state where the outer shapes align. Thus, workpiece extraction detection can be executed with few restrictions.
[0037] The hand 10 may further comprise a position deviation suppression pad 15 which suppresses position deviation of the workpiece when the workpiece is suctioned. The position deviation suppression pad 15 is preferably composed of a flexible material such as soft rubber or sponge and has a surface roughness or a high coefficient of friction by which workpieces do not move relative thereto. The surface 15a of the position deviation suppression pad 15 preferably protrudes from the suction surface 12c of the suction pad 12. This makes it possible to suppress lateral displacement of a workpiece with respect to the suction pad 12 without damaging the workpiece.
[0038] The tips of the electrodes 13 preferably protrudes at least from the suction surface 12c of the suction pad 12, or when the position deviation suppression pad 15 is provided, protrudes from the surface 15a of the position deviation suppression pad 15. As a result, the extraction of workpieces can be detected even with a Bernoulli-type hand which holds workpieces in a non-contact manner. Furthermore, in the case of a vacuum suction-type hand which suctions and holds workpieces, the tips of the electrodes 13 may be positioned along the suction surface 12c of the suction pad 12 or the surface 15a of the position deviation suppression pad 15.
[0039] In addition, it is preferable that the electrodes 13 be capable of ascending in response to contact with a workpiece. For example, it is preferable that electrode tubes 13a in which the electrodes 13 are stored be prepared, springs 13b be arranged in the electrode tubes 13a so that the electrodes 13 are biased by the springs 13b, the electrode tubes 13a be locked to the side wall, etc., of the suction pad 12 with locking members 13c, and the electrodes 13 project from the suction surface 12c of the suction pad 12 or the surface 15a of the position deviation suppression pad 15. As a result, the electrodes 13 retract (i.e., ascends) into the suction pad 12 while being biased by the springs 13b in response to contact with a workpiece, and the workpiece contacts both the electrodes 13 and the position deviation suppression pads 15. Since the electrodes 13 can ascend in accordance with the shape of the workpiece, even for workpieces having poor adhesion such as wrinkles or unevenness, workpiece extraction detection can be executed with few restrictions.
[0040]
[0041]
[0042] For example, it is preferable that the determination unit 31 determine the number of workpieces extracted by comparing the measured value of the electrical characteristics between any two electrodes 13 with a reference value, or determine the quality of the gripping state of a workpiece by a combination of the comparisons of the measured value of the electrical characteristics between any two electrodes 13 with the reference value.
TABLE-US-00001 TABLE 1 Determination Logic Determination Formula Result Measured characteristic value between electrodes B-C < reference Multiple characteristic value between electrodes B-C ∪ measured workpieces characteristic value between electrodes C-A < reference characteristic extracted value between electrodes C-A ∪ measured characteristic value between electrodes A-B < reference characteristic value between electrodes A-B Ex) second characteristic value between electrodes B-C = 0.5 Ω or less, reference characteristic value between electrodes B-C = 0.8 Ω second characteristic value between electrodes C-A = 0.5 Ω or less, reference characteristic value between electrodes C-A = 0.8 Ω second characteristic value between electrodes A-B = 0.5 Ω or less, reference characteristic value between electrodes A-B = 0.8 Ω Measured characteristic value between electrodes B-C ≥ reference Zero characteristic value between electrodes B-C ∩ measured workpieces characteristic value between electrodes C-A ≥ reference characteristic extracted value between electrodes C-A ∩ measured characteristic value between electrodes A-B ≥ reference characteristic value between electrodes A-B Ex) measured characteristic value between electrodes B-C = 1.0 × 10.sup.2 Ω or more, reference characteristic value between electrodes B-C = 0.8 Ω measured characteristic value between electrodes C-A = 1.0 × 10.sup.2 Ω or more, reference characteristic value between electrodes C-A = 0.8 Ω measured characteristic value between electrodes A-B = 1.0 × 10.sup.2 Ω or more, reference characteristic value between electrodes A-B = 0.8 Ω Measured characteristic value between electrodes B-C ≥ reference One workpiece characteristic value between electrodes B-C ∩ measured extracted; characteristic value between electrodes C-A ≥ reference characteristic gripping state value between electrodes C-A ∩ measured characteristic value unsuitable between electrodes A-B ≈ reference characteristic value between electrodes A-B Ex) measured characteristic value between electrodes B-C = 1.0 × 10.sup.2 Ω or more, reference characteristic value between electrodes B-C = 0.8 Ω measured characteristic value between electrodes C-A = 1.0 × 10.sup.2 Ω or more, reference characteristic value between electrodes C-A = 0.8 Ω measured characteristic value between electrodes A-B = 0.7 to 0.9 Ω or more, reference characteristic value between electrodes A-B = 0.8 Ω Measured characteristic value between electrodes B-C ≈ reference One workpiece characteristic value between electrodes B-C ∩ measured extracted; characteristic value between electrodes C-A ≈ reference characteristic gripping state value between electrodes C-A ∩ measured characteristic value suitable between electrodes A-B ≈ reference characteristic value between electrodes A-B Ex) measured characteristic value between electrodes B-C = 0.7 to 0.9 Ω, reference characteristic value between electrodes B-C = 0.8 Ω measured characteristic value between electrodes C-A = 0.7 to 0.9 Ω, reference characteristic value between electrodes C-A = 0.8 Ω measured characteristic value between electrodes A-B = 0.7 to 0.9 Ω, reference characteristic value between electrodes A-B = 0.8 Ω
[0043] Referring again to
[0044] The transport control unit 32 preferably transmits a command for adjusting the transport speed of the workpiece to the transport device 20 in accordance with the quality of the gripping state of the workpiece detected by the determination unit 31. The transport device 20 adjusts the transport speed of the workpiece based on the adjustment command of the transport control unit 32. For example, it is preferable that the transport device 20 reduce the transport speed of the workpiece when a defect in the gripping state of the workpiece is detected, and increase the transport speed of the workpiece when a suitable gripping state of the workpiece is detected.
[0045]
[0046] In step S10, when the operator inputs a workpiece product type number into the controller 30, the controller 30 reads a preset reference characteristic value and reference flow pressure or reference flow rate. In step S11, the controller 30 moves the transport device 20 to the upper surface of the workpiece. In step S12, the controller 30 lowers the transport device 20 and moves it to the workpiece extraction position. In step S13, the controller 30 adjusts the fluid regulator 17 to the reference flow pressure or the reference flow rate in accordance with the workpiece product type number to generate a suction force.
[0047] In step S14, the controller 30 determines the number of workpieces extracted based on the electrical characteristics between any two of the electrodes 13. When it is detected in step S14 that zero workpieces have been extracted, the fluid regulator 17 increases the flow pressure or flow rate of the fluid to increase the suction force of the workpiece in step S15. When it is detected that a plurality of workpieces have been extracted in step S14, the fluid regulator 17 reduces the flow pressure or flow rate of the fluid to reduce the suction force of the workpiece in step S16. Then, returning to step S14, the controller 30 again determines the number of workpieces extracted based on the electrical characteristics between any two of the electrodes 13. The processes of steps S14 to S16 are repeated until one workpiece is extracted.
[0048] When the extraction of one workpiece is detected in step S14, the process proceeds to step S17, and the controller 30 determines whether the gripping state of the workpiece is suitable or unsuitable based on the combination of electrical characteristics between any two of the electrodes 13. When a defect in the gripping state is detected in step S17, the process proceeds to step S18, and the transport speed of the workpiece is reduced so that the workpiece is not shaken off of the transport device 20 during transport. When a suitable gipping state is detected in step S17, the process proceeds to step S19, and the transport device 20 increases the transport speed of the workpiece so that the workpiece is transported at high speed during transport. In step S20, the transport device 20 then transports the workpiece to the predetermined location. Note that the determination of the number of workpieces extracted in step S14 and the determination of the quality of the gripping state in step S17 may be performed simultaneously.
[0049]
[0050]
[0051]
[0052]
[0053]
[0054] According to the embodiments described above, by providing the hand 10 with at least three electrodes 13, the gripping state of the workpiece can be detected. Furthermore, the number of workpieces extracted can be detected by measuring the electrical characteristics of an electric circuit formed by contact between any two of the electrodes 13 and the workpiece. Since the extraction of workpieces is detected by measuring the electrical characteristics, the workpiece is not limited to magnetic materials and it is sufficient that it be a conductive material. Furthermore, the extraction of workpieces can be detected even if the workpieces are in close contact with each other in a state where the outer shapes thereof are aligned. Thus, workpiece extraction detection (detection of the number of extractions, detection of the gripping state, etc.) can be executed with few restrictions.
[0055] Furthermore, since the electrode 13 protrudes from the suction pad 12, the extraction of workpieces can be detected even with a Bernoulli-type hand which holds workpieces in a non-contact manner. Further, even if the workpiece has poor adhesion such as wrinkles or unevenness, the electrodes 13 can ascend in accordance with the shape of the workpiece, whereby workpiece extraction detection can be executed with few restrictions.
[0056] Further, since the rotary contact 40 can switch contact to any two of the electrodes 13, even if the number of electrodes 13 increases, the electrical characteristic values between any of the electrodes can be measured with only one electric characteristic measurement instrument 16. As a result, workpiece extraction detection can be executed with few restrictions.
[0057] The program executed by the processor described above and the program for executing the flowchart described above may be recorded and provided on a computer-readable non-transitory recording medium such as a CD-ROM, or be may wired or wirelessly distributed and provided from a server device on a WAN (wide area network) or LAN (local area network).
[0058] Though various embodiments have been described herein, it should be noted that the invention is not limited to the embodiments described above and various modifications can be made within the scope of the claims.
DESCRIPTION OF REFERENCE SIGNS
[0059] 1 hand system [0060] 10 hand [0061] 11 palm [0062] 12 suction pad [0063] 12a nozzle [0064] 12b nozzle hole [0065] 12c suction surface [0066] 13 electrode [0067] 13a electrode tube [0068] 13b spring [0069] 13c locking member [0070] 14 electrical line [0071] 15 position deviation suppression pad [0072] 15a surface [0073] 16 electric characteristic measurement instrument [0074] 17 fluid regulator [0075] 20 transport device [0076] 30 controller [0077] 31 determination unit [0078] 32 transport control unit [0079] 40 rotary contact [0080] 40a, 40b terminal [0081] 41a, 41b terminal [0082] 42a, 42b terminal [0083] 50 mounting device [0084] W workpiece