HEATING DEVICE WITH IMPROVED EFFICIENCY

Abstract

A heating device, preferably for the combustion of biomass, in particular of pellets of biomass, in one aspect, includes a burner part and a heating part. The burner part includes a combustion chamber; a double-walled, internally hollow combustion-chamber wall, which has an upper opening leading above the combustion zone into the combustion chamber; a flue-gas duct which leads the flue gas downwards along the combustion chamber, wherein the flue-gas duct is followed by a heat-exchanger area including initially, a flat-tube flue-gas heat exchanger, then, a tertiary-air heat exchanger; a flue-gas ventilation stack, a radiant-heat exchanger located above the combustion chamber, a flue-gas flap at the upper end of the flue-gas duct, which, when open, connects the flue-gas duct to the stack. A flat-tube flue-gas heat exchanger of the heating part forms a heat-exchanger circuit with an exhaust-air heat exchanger with the same heat-transfer medium as the flat-tube flue-gas heat exchanger.

Claims

1. A heating device, comprising A) a burner part, comprising a combustion chamber (8) a double-walled, internally hollow combustion-chamber wall (10), which has an upper opening leading above the combustion zone into the combustion chamber (8), a flue-gas duct (22) which leads the flue gas downwards along the combustion chamber (8), the flue-gas duct (22) is followed by a heat-exchanger area comprising initially, a flat-tube flue-gas heat exchanger (3), then, a tertiary-air heat exchanger (2), a flue-gas ventilation stack (11), a radiant-heat exchanger (5) located above the combustion chamber (8), a flue-gas flap (4) at the upper end of the flue-gas duct (22), which, when open, connects the flue-gas duct (22) to the stack (11), B) a heating part, comprising an air suction blower (23), an exhaust-air heat exchanger (7) with the same heat-transfer medium as the flat-tube flue-gas heat exchanger (3), an outlet opening for the heated air (24), wherein the flat-tube flue-gas heat exchanger (3) forms a heat-exchanger circuit with the exhaust-air heat exchanger (7).

2. The heating device according to claim 1, wherein the combustion chamber (8) comprises inlet ducts or inlet openings for primary air and secondary air (6, 9), a firing grate (19) and, optionally, a burner, a feed opening (20) for combustible material, a combustible material-waste collection chamber and/or a combustible material-waste discharge device, preferably a duct, in particular connected to the combustion chamber (8) via a screw conveyor for the removal of the combustible material waste (21).

3. The heating device according to claim 1, wherein it comprises a (pellet) storage container (14), which is connected to the combustion chamber (8) via the feed opening for combustible material (20), preferably via a screw conveyor.

4. The heating device according to claim 1, wherein the upper opening of the double-walled, internally hollow combustion-chamber wall (10) leads into the combustion chamber (8), preferably above the combustion zone and afterburn zone, and wherein the double-walled, internally hollow combustion-chamber wall (10) comprises a lower opening or a connection, configured to get tertiary air introduced.

5. The heating device according to claim 1, wherein the flue-gas duct (22) is arranged in relation to the double-walled, internally hollow combustion-chamber wall (10) on the other side of the combustion chamber (8), and leads the flue gas along its wall downwards to the combustion chamber.

6. The heating device according to claim 1, wherein the heat-exchanger area is arranged from the viewing direction of the combustion chamber (8) beyond the flue-gas duct (22) and the flat-tube flue-gas heat exchanger (3) is operated with thermal oil as a heat-transfer medium and the tertiary-air heat exchanger (2) comprises inlet ducts or inlet openings for tertiary air and comprises discharges for the heated tertiary air, which are connected to the double-walled, internally hollow combustion-chamber wall (10).

7. The heating device according to claim 1, wherein subsequently to the heat-exchanger area an area with induced-draft blower (1) adjoins, or wherein an induced-draft blower (1) is arranged in or at the flue-gas exhaust stack (11).

8. The heating device according to claim 1, wherein the heating part comprises an air-intake part (25) which sucks in air from above the radiant-heat exchanger (5) or through the radiant-heat exchanger (5).

9. The heating device according to claim 1, wherein the air-intake blower (23) of the heating part sucks in air from the air-intake part (25) at least partially, preferably partially, particularly preferably 40 to 60%, in particular 50%, and otherwise sucks in air from the environment, wherein the percentages refer to the total amount of air sucked in.

10. The heating device according to claim 1, wherein the two parts A) and B) are connected by the piping of the flat-tube flue-gas heat exchanger (3) to the exhaust-air heat exchanger (7), and, where applicable, by the connection of the air intake of the heating part to the radiant-heat exchanger (5), and are otherwise physically separated units.

11. The heating device according to claim 1, preferably for the combustion of biomass, in particular pellets of biomass, comprising or consisting of A) a burner part, comprising a combustion chamber (8), comprising inlet ducts or inlet openings for primary air and secondary air (6, 9),a firing grate (19) and a burner a feed opening for combustible material (20), a combustible material-waste collection chamber and/or a combustible material-waste discharge device, preferably a duct, in particular connected to the combustion chamber (8) via a screw conveyor for the removal of the combustible material waste (21), a (pellet) storage container (14), which is connected to the combustion chamber (8) via the feed opening for combustible material (20), preferably via a screw conveyor, a double-walled, internally hollow combustion-chamber wall (10), which comprises an upper opening which above the combustion zone, preferably above the combustion zone and afterburn zone, leads into the combustion chamber (8), and comprises a lower opening or connection configured to get tertiary air introduced, a flue-gas duct (22) arranged on the other side of the combustion chamber (8) in relation to the double-walled, internally hollow combustion-chamber wall (10) and leading the flue gas downwards from above along its wall adjacent to the combustion chamber, adjacent to the flue-gas duct (22), arranged in the flow direction of the flue gas beyond the flue-gas duct (22), a heat-exchanger area comprising, initially, a flat-tube flue-gas heat exchanger (3), preferably with thermal oil as a heat-transfer medium, then, a tertiary air heat exchanger (2) comprising inlet ducts or inlet openings for tertiary air and discharges for the heated tertiary air connected to the double-walled, internally hollow combustion-chamber wall (10), optionally, adjoining the heat-exchanger area, an area with an induced-draft blower (1), a flue-gas ventilation stack (11), a radiant-heat exchanger (5) located above the combustion chamber (8), a flue-gas flap (4) at the upper end of the flue-gas duct (22), which, when open, connects the flue-gas duct (22) to the stack (11), B) a heating part, comprising an air-intake part (25) which sucks in air from above the radiant-heat exchanger (5) or through the radiant-heat exchanger (5), an air-intake blower (23) which at least partially, preferably partially, sucks air from the air-intake part (25), particularly preferably 40 to 60%, in particular 50%, and otherwise sucks in air from the environment, wherein the percentages refer to the total amount of air sucked in, - an exhaust-air heat exchanger (7) with the same heat-transfer medium as the flat-tube flue-gas heat exchanger (3), preferably thermal oil, an outlet opening for the heated air, wherein the flat-tube flue-gas heat exchanger (3) forms a heat-exchanger circuit with the exhaust-air heat exchanger (7), and the two parts A) and B) are connected by the piping of the flat-tube flue-gas heat exchanger (3) to the exhaust-air heat exchanger (7), and, where applicable, via the connection of the air-intake part (25) of the heating part to the radiant-heat exchanger (5), and optionally are otherwise physically separate units.

12. A burner part, preferably for a heating device, comprising a combustion chamber (8), comprising inlet ducts or inlet openings for primary air and secondary air (6, 9), a firing grate (19) and a burner a feed opening for combustible material (20), a combustible material-waste collection chamber and/or a combustible material-waste discharge device a (pellet) storage container (14), which is connected to the combustion chamber (8) via the feed opening for combustible material (20), preferably via a screw conveyor, a double-walled, internally hollow combustion-chamber wall (10), which has an upper opening which above the combustion zone, preferably above the combustion zone and afterburn zone, leads into the combustion chamber (8), and a lower opening, configured to get tertiary air introduced, a flue-gas duct (22) arranged on the other side of the combustion chamber (8) in relation to the double-walled, internally hollow combustion-chamber wall (10) and leading the flue gas downwards from above along its wall adjacent to the combustion chamber, adjacent to the flue-gas duct (22), arranged in the flow direction of the flue gas beyond the flue-gas duct (22), a heat-exchanger area comprising, initially, a flat-tube flue-gas heat exchanger (3), preferably with thermal oil as a heat-transfer medium, then, a tertiary-air heat exchanger (2) comprising inlet ducts or inlet openings for tertiary air and discharges for the heated tertiary air connected to the double-walled, internally hollow combustion-chamber wall (10), optionally, adjoining the heat-exchanger area, an area with an induced-draft blower (1), a flue-gas ventilation stack (11), a radiant-heat exchanger (5) located above the combustion chamber (8), a flue-gas flap (4) at the upper end of the flue-gas duct (22), which, when open, connects the flue-gas duct (22) to the stack (11).

13. A method for increasing the efficiency of a heating device by firing a combustion in a combustion chamber (8), preferably as described in the preceding claims, under supply of primary air through the combustion zone and supply of secondary air at the upper end of the combustion zone, conducting the flue gas via first a flat-tube flue-gas heat exchanger (3) and then via a tertiary-air heat exchanger (2), conducting the tertiary air thus heated into a double-walled, internally hollow combustion-chamber wall (10) for further heating, leading the heated tertiary air from the double-walled, internally hollow combustion-chamber wall (10) into the combustion chamber (8) above the combustion zone, preferably above the combustion zone and afterburn zone, and mixing with the flue gas, transferring heat to at least a part of the air to be heated by a heat exchanger (5) located above the combustion chamber (8), transferring further heat to the air to be heated by an exhaust-air heat exchanger (7) by means of heat-transfer medium, in particular thermal oil, heated in the flat-tube flue-gas heat exchanger (3).

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0135] Other objects and features of the invention will become apparent from the following detailed description considered in connection with the accompanying drawings. It is to be understood, however, that the drawings are designed as an illustration only and not as a definition of the limits of the invention. Thus, the drawings are not to be interpreted in a limiting manner and are not true to scale. The drawings are schematic and furthermore do not contain all features that usual devices have, but are reduced to the features essential for the present invention and its understanding, for example screws, connections etc. are not or not shown in detail.

[0136] Same reference numbers show same features in the figures, the description and the claims.

[0137] In the drawings,

[0138] FIG. 1 shows an embodiment of a variant of a heating device according to the invention schematically from the front; and

[0139] FIG. 2 shows the embodiment according to FIG. 1 from behind, so now the burner part is on the right and the heating part on the left.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

[0140] FIG. 1 shows an embodiment of a variant of a heating device according to the invention schematically from the front. The burner part is shown on the left and the heating part on the right. In the burner part, an opening or an inlet for primary air 9 is illustrated at the bottom right (shown here as a single opening, but it can also be a plurality of ducts, but can also be grid-shaped or otherwise designed; grid-shaped has proven itself in order not to allow any combustible material to escape). From there, air flows into combustion chamber 8. In the combustion chamber, the firing grate 19, the feed opening for the combustible material 20 and at the very bottom the screw conveyor for the combustible material-waste removal 21 are indicated (the combustible material collection chamber itself is not shown here, as it would be behind the screw conveyor 21 in this illustration). Above the firing grate 19 is the secondary air intake 6 (shown here as a filled rounded rectangle, can in reality, for example, be grid-shaped or otherwise designed; grid-shaped has proven itself in order not to allow any combustible material to escape). In the combustion chamber 8, the combustible material is combusted, and the flue gases rise. These contact the top of the boundary of combustion chamber 8, where they transfer heat to a radiant-heat exchanger 5 arranged on it and otherwise follow the path to the left into the flue-gas duct 22 (see filled arrow). The path through the flue-gas duct 22 then leads downwards, in counter-current along the (hot) wall to combustion chamber 8. Once at the bottom, the path leads to the left (see filled arrow) and upwards into the area of the heat exchangers. There, the flue gas flows first through a flat-tube flue-gas heat exchanger 3 and then through a tertiary-air heat exchanger 2. Above this the induced-draft blower 1, by which an underpressure in the burner part is generated, is arranged. Ultimately, the flue gas flows through stack 11 to the outside. Furthermore, the flue-gas flap 4 is shown, which at too high a temperature establishes a direct connection from the beginning of the flue-gas duct 4 to the beginning of the stack 11, in order to prevent overheating of the device or the heat-transfer medium in the flat-tube flue-gas heat exchanger (illustrated here in the open position). The tertiary air heat exchanger 2 is shown here as a series of circles representing pipes. These are flown around by hot flue gas and by these tertiary air is sucked in from the outside. This tertiary air then flows through pipes (not shown) to the double-walled, internally hollow combustion-chamber wall 10, which is illustrated here in the form of rectangles to indicate baffles that cause a meander-like flow guidance. In the double-walled, internally hollow combustion-chamber wall 10, the tertiary air flows upwards in a meander-like manner, whereby it is heated by the hot combustion-chamber wall and exits at the upper end through the opening of the double-walled, internally hollow combustion-chamber wall 10 and flows into the combustion chamber, preferably above the combustion zone and afterburn zone. Then it flows with the flue gas in the described way through the burner part.

[0141] The heating part shown on the right in the figure comprises an air-intake blower 23, which sucks in air to be heated from the outside. The heating part also comprises with the air intake part 25 at its upper end a connection to the radiant-heat exchanger 5 (whereby the air heated there is sucked in either from above the radiant-heat exchanger 5 or through the radiant-heat exchanger 5 -see filled arrow). Thus, part of the air sucked in is already heatedly (by the radiant-heat exchanger 5) sucked in and a part is sucked in directly from the environment. The partially already somewhat heated air to be heated then flows down here and over the exhaust-air heat exchanger 7 (see filled arrow), whereby the air is heated. The exhaust-air heat exchanger 7 is flowed through by hot thermal oil, which was heated in the burner part in the flat-tube flue-gas heat exchanger 3 by the hot flue gas. The heated air then exits the device through the outlet opening for the heated air 24 (see filled arrow) and can be used for heating.

[0142] FIG. 2 shows the embodiment according to FIG. 1 from behind, so now the burner part is on the right and the heating part on the left. Approximately in the middle of the figure is the (pellet) storage container 14, from which the combustible material is conveyed into the combustion chamber. At the upper end of the (pellet) storage container 14, a radar probe 13 is illustrated, with which the filling level of the (pellet) storage container 14 is monitored. In addition, the induced-draft blower 1 is shown as a circle on the right, since the corresponding drive motor of the blower is usually installed (as shown here) on the back wall of the burner part. Below the induced-draft blower 1 are the heat exchangers, which are not further shown here. On the other hand, the feed flow to the flat-tube flue-gas heat exchanger 15 and the return flow from the flat-tube flue-gas heat exchanger 16, in conjunction with pump 12, are shown. The pump 12 is shown below the housing, here, but this is only for easier illustration, usually it is located directly on or a small piece behind the rear housing wall. Accordingly, the feed flow to the exhaust-air heat exchanger 17 and the return flow from the exhaust-air heat exchanger 18 are also connected to the pump, since the two heat exchangers form a circuit that is flowed through by heat-transfer medium, preferably thermal oil. These two pipelines end on the left side of the heating part at the point where the exhaust-air heat exchanger 7 is located.

EXAMPLE

[0143] The invention is now further explained with reference to the following, non-limiting example.

[0144] A heating device, as shown in the figures, was fed with commercially available wood pellets as combustible material and the combustion started. After reaching the stationary state, a stable temperature between 220° C. and 250° C. was obtained on the flat-tube flue-gas heat exchanger. During combustion, the air-intake blower ran in the heating part with a power of about 6000 m.sup.3, thus achieving an air volume flow of 10,000 m.sup.3, which could be heated to 82° C. at an outside temperature of 0° C. An output of 200 kW was achieved constantly (except when starting up and shutting down).

[0145] One can see from the data that the heating device according to the invention is very effective and achieves a high efficiency.

[0146] Although only a few embodiments of the present invention have been shown and described, it is to be understood that many changes and modifications may be made thereunto without departing from the spirit and scope of the invention.

Reference List

[0147] 1 induced-draft blower [0148] 2 tertiary-air heat exchanger [0149] 3 flat-tube flue-gas heat exchanger [0150] 4 flue-gas flap [0151] 5 radiant-heat exchanger [0152] 6 secondary-air duct or inlet [0153] 7 exhaust-air heat exchanger [0154] 8 combustion chamber [0155] 9 primary-air duct or inlet [0156] 10 double-walled, internally hollow combustion-chamber wall (with internal baffles for a meander-like flow guidance) [0157] 11 stack [0158] 12 pump [0159] 13 (radar) probe [0160] 14 (pellet) storage container [0161] 15 feed flow to the flat-tube flue-gas heat exchanger [0162] 16 return flow from the flat-tube flue-gas heat exchanger [0163] 17 feed flow to the exhaust-air heat exchanger [0164] 18 return flow from the exhaust-air heat exchanger [0165] 19 firing grate [0166] 20 feed opening for the combustible material [0167] 21 screw conveyor for the combustible material-waste removal [0168] 22 flue-gas duct [0169] 23 air-intake blower [0170] 24 outlet opening for the heated air [0171] 25 air-intake part that sucks in air from above the radiant-heat exchanger or through the radiant-heat exchanger