LIGHT FIXTURE WITH AIRFLOW PASSAGE SEPARATING DRIVER AND EMITTER
20170370571 · 2017-12-28
Inventors
Cpc classification
F21V29/83
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/713
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/15
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V29/76
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/507
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/83
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An illustrative light fixture provides an emitter housing and a driver housing in a single fixture with an airflow channel defined between the emitter and driver housings. The airflow channel minimizes thermal conduction between the emitter and driver housings, and maximizes thermal convective cooling for at least one of the emitter housing and driver housing. The emitter housing includes vertical fins extending into the airflow chamber. The left and right sides of the emitter and driver housings define top and bottom edges that are respectively coplanar with the top and bottom edges of the vertical fins.
Claims
1-23. (canceled)
24. A light fixture, comprising: an emitter housing defining a top surface, a bottom surface, and a rear surface; a driver housing connected to the emitter housing, the driver housing defining a top surface, a bottom surface, and a front surface; and a plurality of fins connected to the emitter housing, the plurality of fins defining airflow channels between the rear surface of the emitter housing and the front surface of the driver housing, each of the plurality of fins having a top edge and a bottom edge; wherein the top edge of at least one of the plurality of fins is coplanar with the top surface of the emitter housing and the top surface of the driver housing, or the bottom edge of at least one of the plurality of fins is coplanar with the bottom surface of the emitter housing and the bottom surface of the driver housing, or the top edge of at least one of the plurality of fins is coplanar with the top surface of the emitter housing and the top surface of the driver housing and the bottom edge of at least one of the plurality of fins is coplanar with the bottom surface of the emitter housing and the bottom surface of the driver housing.
25. The light fixture of claim 24, wherein: the emitter housing defines a left side and a right side, the plurality of fins is disposed between the emitter housing left side and the emitter housing right side, each of the plurality of fins defining a length extending from the emitter housing toward the driver housing, the length of each of the plurality of fins being equal.
26. The light fixture of claim 24, wherein: the emitter housing defines a left side and a right side, the driver housing defines a left side that is coplanar with the left side of the emitter housing, the driver housing defines a right side that is coplanar with the right side of the emitter housing, and the plurality of fins is disposed between the left side of the emitter housing and the right side of the emitter housing.
27. The light fixture of claim 24, wherein each of the plurality of fins defines at least one pin extending along the fin in a direction from the emitter housing to the driver housing.
28. The light fixture of claim 24, wherein: the driver housing defines a left side and a right side, each of the plurality of fins has a rear edge, and the rear edges of the plurality of fins are scalloped inwardly along their vertical length defining an open space extending horizontally between the left side of the driver housing and the right side of the driver housing.
29. The light fixture of claim 24, wherein: the top surface of the driver housing defines a top lip, and the bottom surface of the driver housing defines a bottom lip, the front surface of the driver housing is recessed from at least one of the top lip and the bottom lip, and each of the plurality of fins defines at least one notch, wherein an interior corner of the top lip is received within the at least one notch, or an interior corner of the bottom lip is received within the at least one notch.
30. The light fixture of claim 24, comprising: a fastener tube integral with at least one of the plurality of fins, extending between the rear surface of the emitter housing and the front surface of the driver housing, and configured to receive a fastener to secure the emitter housing and the driver housing together; and a wire passageway integral with at least one of the plurality of fins, extending between the rear surface of the emitter housing and the front surface of the driver housing, and configured to allow passage of wires through the wire passageway; wherein the top surface of the driver housing defines a top lip, and the bottom surface of the driver housing defines a bottom lip, the front surface of the driver housing is recessed from at least one of the top lip and the bottom lip, and each of the plurality of fins defines at least one notch, wherein an interior corner of the top lip is received within the at least one notch, or an interior corner of the bottom lip is received within the at least one notch.
31. The light fixture of claim 24, comprising: a thermal insulator disposed between the emitter housing and the driver housing, the thermal insulator insulating the driver housing from the emitter housing.
32. The light fixture of claim 24, wherein at least one of the plurality of fins defines a fastener tube extending between the rear surface of the emitter housing and the front surface of the driver housing, and configured to receive a fastener to secure the emitter housing and the driver housing together, and wherein at least one of the plurality of fins defines a wire passageway extending between the rear surface of the emitter housing and the front surface of the driver housing, and configured to allow passage of wires through the wire passageway.
33. A light fixture, comprising: an emitter housing defining a top surface, a bottom surface, and a rear surface; a driver housing connected to the emitter housing and defining a top surface, a bottom surface, and a front surface; and a plurality of fins connected to the emitter housing and defining airflow channels between the rear surface of the emitter housing and the front surface of the driver housing, each of the plurality of fins having a top edge and a bottom edge; wherein the top edges of the plurality of fins adjacent the driver housing are flush with the top surface of the driver housing, or the bottom edges of the plurality of fins adjacent the driver housing are flush with the bottom surface of driver housing, or the top edges of the plurality of fins adjacent the driver housing are flush with the top surface of the driver housing and the bottom edges of the plurality of fins adjacent the driver housing are flush with the bottom surface of driver housing.
34. The emitter of claim 33, wherein: the top edges of the plurality of fins adjacent the emitter housing are flush with the top surface of the emitter housing; or the bottom edges of the plurality of fins adjacent the emitter housing are flush with the bottom surface of emitter housing, or the top edges of the plurality of fins adjacent the emitter housing are flush with the top surface of the emitter housing, and the bottom edges of the plurality of fins adjacent the emitter housing are flush with the bottom surface of emitter housing.
35. The light fixture of claim 33, wherein: the emitter housing defines a left side and a right side, and the plurality of fins is disposed between the emitter housing left side and the emitter housing right side, each of the plurality of fins defining a length extending from the emitter housing toward the driver housing, the length of each of the plurality of fins being equal.
36. The light fixture of claim 33, wherein: the emitter housing defines a left side and a right side, the driver housing defines a left side that is coplanar with the left side of the emitter housing, the driver housing defines a right side that is coplanar with the right side of the emitter housing, and the plurality of fins is disposed between the left side of the emitter housing and the right side of the emitter housing.
37. The light fixture of claim 33, wherein: the top edges of the plurality of fins are coplanar with the top surface of the driver housing and with the top surface of the emitter housing, or the bottom edges of the plurality of fins are coplanar with the bottom surface of driver housing and with the bottom surface of emitter housing, or the top edges of the plurality of fins are coplanar with the top surface of the driver housing and with the top surface of the emitter housing, and the bottom edges of the plurality of fins are coplanar with the bottom surface of driver housing and with the bottom surface of emitter housing.
38. The light fixture of claim 33, wherein: the driver housing defines a left side and a right side, each of the plurality of fins has a rear edge, and the rear edges of the plurality of fins are scalloped inwardly along their vertical length defining an open space extending horizontally between the left side of the driver housing and the right side of the driver housing.
39. The light fixture of claim 33, comprising: a thermal insulator disposed between the emitter housing and the driver housing, the thermal insulator insulating the driver housing from the emitter housing.
40. The light fixture of claim 33, wherein at least one of the plurality of fins defines a fastener tube extending between the rear surface of the emitter housing and the front surface of the driver housing, and configured to receive a fastener to secure the emitter housing and the driver housing together, and wherein at least one of the plurality of fins defines a wire passageway extending between the rear surface of the emitter housing and the front surface of the driver housing, and configured to allow passage of wires through the wire passageway.
41. A light fixture, comprising: an emitter housing defining a top surface, a bottom surface, and a rear surface; a driver housing connected to the emitter housing and defining a top surface, a bottom surface, and a front surface, the top surface defining a top lip, the bottom surface defining a bottom lip, and the front surface being recessed from at least one of the top lip and the bottom lip; and a plurality of fins connected to the emitter housing and disposed between and spanning the space between the rear surface of the emitter housing and the front surface of the driver housing, each of the plurality of fins defining at least one notch; wherein an interior corner of the top lip is received within the at least one notch, or an interior corner of the bottom lip is received within the at least one notch.
42. The light fixture of claim 41, wherein the at least one notch includes a first notch and a second notch, wherein an interior corner of the top lip is received within the first notch and an interior corner of the bottom lip is received within the second notch.
43. The light fixture of claim 41, wherein the interior corner of the top lip contacts the at least one notch when the interior corner of the top lip is received within the at least one notch, or the interior corner of the bottom lip contacts the at least one notch when the interior corner of the bottom lip is received within the at least one notch.
44. The light fixture of claim 41, wherein the interior corner of the top lip does not contact the at least one notch when the interior corner of the top lip is received within the at least one notch, or the interior corner of the bottom lip does not contact the at least one notch when the interior corner of the bottom lip is received within the at least one notch.
45. The light fixture of claim 41, comprising: a left fin connected to the plurality of fins, the left fin being coplanar with the left side of the emitter housing and defining a structure without the at least one notch; and a right fin connected to the plurality of fins, the right fin being coplanar with the right side of the emitter housing and defining a structure without the at least one notch.
46. The light fixture of claim 41, wherein: the emitter housing defines a left side and a right side, and the plurality of fins is disposed between the emitter housing left side and the emitter housing right side, each of the plurality of fins defining a length extending from the emitter housing toward the driver housing, the length of each of the plurality of fins being equal.
47. The light fixture of claim 41, wherein the driver housing defines a left side and a right side, each of the plurality of fins has a rear edge, and the rear edges of the plurality of fins are scalloped inwardly along their vertical length defining an open space extending horizontally between the left side of the driver housing and the right side of the driver housing.
48. The light fixture of claim 41, wherein: the emitter housing defines a left side and a right side, the driver housing defines a left side that is coplanar with the left side of the emitter housing, the driver housing defines a right side that is coplanar with the right side of the emitter housing, and the plurality of fins is disposed between the left side of the emitter housing and the right side of the emitter housing.
49. The light fixture of claim 41, comprising: a thermal insulator disposed between the emitter housing and the driver housing, the thermal insulator insulating the driver housing from the emitter housing.
50. The light fixture of claim 41, wherein at least one of the plurality of fins defines a fastener tube extending between the rear surface of the emitter housing and the front surface of the driver housing, and configured to receive a fastener to secure the emitter housing and the driver housing together, and wherein at least one of the plurality of fins defines a wire passageway extending between the rear surface of the emitter housing and the front surface of the driver housing, and configured to allow passage of wires through the wire passageway.
51. A light fixture, comprising: a light emitter; an emitter housing attached to the light emitter and defining a rear surface, a left side, and a right side; a driver configured to provide power to the emitter; a driver housing attached to the emitter housing and the driver, the driver housing defining a front surface, a left side, and a right side, wherein the left side of the driver housing is coplanar with the left side of the emitter housing, and wherein the right side of the driver housing is coplanar with the right side of the emitter housing; a plurality of fins attached to the emitter housing and defining airflow channels between the rear surface of the emitter housing, the front surface of the driver housing, the left side of the driver housing, and the right side of the driver housing; and a thermal insulator disposed between the emitter housing and the driver housing.
52. The light fixture of claim 51, wherein at least one of the plurality of fins defines a fastener tube extending between the rear surface of the emitter housing and the front surface of the driver housing, and configured to receive a fastener to secure the emitter housing and the driver housing together; and wherein at least one of the plurality of fins defines a wire passageway extending between the rear surface of the emitter housing and the front surface of the driver housing, and configured to allow passage of wires through the wire passageway.
53. The light fixture of claim 52, wherein the thermal insulator is disposed within the fastener tube.
54. The light fixture of claim 51, wherein the thermal insulator is planar and extends from the left side of the driver housing to the right side of the driver housing.
55. A light fixture, comprising: a light emitter; an emitter housing attached to the light emitter and defining a rear surface; a driver configured to provide power to the emitter; a driver housing attached to the driver and the emitter housing, the driver housing defining a front surface; one or more wires operatively connecting the light emitter to the driver; a plurality of fins attached to the emitter housing and disposed between and spanning the space between the rear surface of the emitter housing and the front surface of the driver housing; a fastener tube extending between the rear surface of the emitter housing and the front surface of the driver housing and configured to receive a fastener to secure the emitter housing and the driver housing together; and a wire passageway extending between the rear surface of the emitter housing and the front surface of the driver housing and configured to allow passage of the one or more wires through the wire passageway.
56. The light fixture of claim 55, wherein at least one of the plurality of fins defines the fastener tube.
57. The light fixture of claim 55, wherein at least one of the plurality of fins defines the wire passageway.
58. The light fixture of claim 55, wherein each of the plurality of fins defines at least one pin extending along the fin in a direction from the emitter housing to the driver housing.
59. A light fixture, comprising: a driver housing defining a left side and a right side; an emitter housing connected to the driver housing; a plurality of fins connected to the driver housing and disposed in the space between the driver housing and the emitter housing, each of the plurality of fins defining a vertical edge; wherein the vertical edges of the plurality of fins are scalloped along their vertical length defining an open space extending horizontally between the left side of the driver housing and the right side of the driver housing.
60. The light fixture of claim 59, wherein each of the plurality of fins has a rear edge, and the rear edges of the plurality of fins are scalloped inwardly along their vertical length.
61. The light fixture of claim 59, wherein each of the plurality of fins contacts the emitter housing.
62. The light fixture of claim 59, wherein: the driver housing defines a front surface and a top surface, the top surface of the driver housing defines a top lip, the front surface of the driver housing is recessed from at least one of the top lip and the bottom lip, and each of the plurality of fins defines at least one notch, wherein an interior corner of the top lip is received within the at least one notch, or an interior corner of the bottom lip is received within the at least one notch.
63. The light fixture of claim 59, wherein: the emitter housing defines a rear surface, the driver housing defines a front surface, at least one of the plurality of fins defines a fastener tube extending between the rear surface of the emitter housing and the front surface of the driver housing, the fastener tube being configured to receive a fastener to secure the emitter housing and the driver housing together, and at least one of the plurality of fins defines a wire passageway extending between the rear surface of the emitter housing and the front surface of the driver housing, the wire passageway being configured to allow passage of wires through the wire passageway.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The detailed description particularly refers to the accompanying figures in which:
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[0034]
DESCRIPTION OF THE ILLUSTRATIVE EMBODIMENTS
[0035] For the purposes of promoting and understanding the principals of the invention, reference will now be made to one or more illustrative embodiments illustrated in the drawings and specific language will be used to describe the same.
[0036] Referring to
[0037] The emitter section 50 includes an emitter housing 52, for example, die cast aluminum or an aluminum alloy. The emitter 34 is thermally coupled and mounted to the emitter housing 52. As it typical of commercial lighting fixtures, the emitter section 50 may also include components that enclose the emitter 34 with emitter housing 52, for example, including a light reflector 54, water seal 56, lens 58, and frame and hood 60, and fasteners 62 for securing the frame and hood, lens, water seal, and light reflector to the emitter housing.
[0038] The driver section 100 includes a driver housing 102, for example, die cast from aluminum or an aluminum alloy. The driver housing 102 is coupled with the emitter housing 52, for example, with fasteners 108. Thermal insulator 104 may be located between the emitter housing 34 and driver housing 32, for example, either partially, or fully insulating the driver housing from thermal conduction with the emitter housing. As it typical of commercial lighting fixtures, the driver section 100 may also include components that enclose the driver 36 with driver housing 102, for example, including a driver cover 110, water seal 112, and fasteners 114 for securing the water seal and cover to the driver housing. Advantageously, the fasteners 108 can be enclosed within the emitter housing 34, driver housing 32, and driver cover 110, providing a more aesthetically pleasing look to the light fixture 30.
[0039] The emitter housing 52 defines one or more emitter mounts 66 on a front surface 68 of the emitter housing. The emitter mounts 66 provide structural mass for increased conduction of heat away from the emitter 36, and also provide relative mounting orientation for the emitter 36. The emitter 36 is coupled to the one or more emitter mounts 66.
[0040] Referring to
[0041] Referring to
[0042] Referring to
[0043] In the first illustrative embodiment 30, where a planar top 42 is defined by a top surface 86 of the emitter housing, and the top edges 96 of the plurality of fins 90 are coplanar with the top surface 86 of the emitter housing. Additionally, the planar top 42 is further defined by a top surface 136 of the driver housing 102, and the top edges 96 of the plurality of fins 90 and the top surface 86 of the emitter housing are also coplanar with the top surface 136 of the driver housing. The top edges 96 of fins 90 being flush with the top surfaces 86 and 136 provides a more aesthetically pleasing appearance, and lessen the likelihood that debris will catch among the interface between the fins 90 and the top surface 86 and 136 since they join and are flush rather than recessed or otherwise non-planar.
[0044] Referring to
[0045] The planes defined by top 42 and bottom 44 can be flat, about flat, for example as in the first illustrative light fixture 30, or curvilinear, for example as shown in the second illustrative light fixture 230, discussed below. Additionally, the left sides 72 and 122 of the emitter and driver housings 52 and 102 can be coplanar, and the right sides 74 and 124 of the emitter and driver housings can be coplanar.
[0046] The plurality of fins 90 can be evenly spaced between sides 72 and 74, thus providing equal or about equal sized airflow channels 41. Because the fins 90 are also equal or about equal in length between the top edges 96 and bottom edges 98, the light fixture 30 can provide uniform or about uniform cooling across the span between the sides 72 and 74. Thus, if as in the illustrative light fixture 30, the emitter 34 includes a horizontally arranged array, the emitters 34 can also be spaced to receive equal or about equal conductive and convective cooling from the heat transfer through mounts 66 and fins 90.
[0047] Referring to
[0048] Referring to
[0049] Referring to
[0050] Referring to
[0051] In one illustrative embodiment the left sides of the emitter and driver housings enclose a left end of the airflow passage and the right sides of the emitter and driver housings enclose a right end of the airflow passage.
[0052] Referring to
[0053] Referring to
[0054] The emitter section 250 includes an emitter housing 252, for example, die cast from aluminum or an aluminum alloy. The emitter 234 is thermally coupled and mounted to the emitter housing 252. As it typical of commercial lighting fixtures, the emitter section 250 may also include components that enclose the emitter 234 with emitter housing 252, for example, including a light reflector 254, lens 258, and frame and hood 260.
[0055] The driver section 300 includes a driver housing 302, for example, die cast from aluminum or an aluminum alloy. The driver housing 302 is coupled with the emitter housing 352, for example, with fasteners (not shown). As it typical of commercial lighting fixtures, the driver section 300 may also include components that enclose the driver 236 within driver housing 302.
[0056] Referring primarily to
[0057] Referring to
[0058] In a second illustrative light fixture 230, a second plurality of fins 340 is defined by the driver housing 302. Top edges of the second plurality of fins can be coplanar with the top edges of the first plurality of fins.
[0059] Referring to
[0060] In the second illustrative embodiment 230, where a planar top 242 is defined by a top surface 286 of the emitter housing 252, and the top edges 296 of the plurality of fins 290 and the top edges 346 of the plurality of fins 340 are coplanar with the top surface 286 of the emitter housing. The top edges 296, 346 of fins 290, 340 being flush with one another and the top surfaces 286 provides a more aesthetically pleasing appearance, and lessen the likelihood that debris will catch among the interface between the fins 290, 340 and the top surface 286 they join and are flush rather than recessed or otherwise non-planar.
[0061] Referring to
[0062] The planes defined by top 242 and bottom 244 can be flat, about flat, or curvilinear, for example as in the case of the second illustrative light fixture 230. Additionally, the left sides 272 and 322 of the emitter and driver housings 252 and 302 can be coplanar, and the right sides 274 and 324 of the emitter and driver housings can be coplanar.
[0063] Referring to
[0064] Although this invention has been described in certain specific illustrative embodiments, many additional modifications and variations would be apparent to those skilled in the art in light of this disclosure. It is, therefore, understood that this invention may be practiced otherwise than as specifically described. Thus, the illustrative embodiments should be considered in all respects to be illustrative and not restrictive, and the scope of the invention determined by any claims supportable by this application and equivalents thereof, rather than determined solely by the foregoing description.