TUBULAR COMPONENT WITH A HELICAL ABUTMENT
20170370162 · 2017-12-28
Assignee
Inventors
Cpc classification
F16L15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A tubular drill stem component including an end element having an axis of revolution and including a threading extending about the axis of revolution, the end element configured to be connected by makeup onto a corresponding end element of another tubular component including a complementary threading, the end element including at least one outer abutment configured to come into contact with a corresponding outer abutment of the other component at an end of makeup, and wherein the outer abutment includes at least one helical surface having an axis of the helix that coincides with the axis of revolution.
Claims
1-14. (canceled)
15: A tubular drill stem component comprising: an end element having an axis of revolution and comprising a threading extending about the axis of revolution, the end element configured to be connected by makeup onto a corresponding end element of another tubular component comprising a complementary threading; the end element comprising at least one outer abutment configured to come into contact with a corresponding outer abutment of the other component at an end of makeup, wherein the outer abutment comprises at least one helical surface having an axis of the helix that coincides with the axis of revolution.
16: The component according to claim 15, wherein the threading has a thread angle such that the helical surface has a helix angle less than or equal to the thread angle of the threading.
17: The component according to claim 15, wherein the helix angle is in a range of 0.5° to 7°.
18: The component according to claim 15, wherein the sum of the angular portions about the axis of revolution over which the helical surface extends is in a range of 180° to 360°.
19: The component according to claim 15, wherein the end element further comprises a circumferential shoulder connected to at least one of the circumferential ends of the helical surface.
20: The component according to claim 19, wherein the circumferential shoulder comprises at least one substantially planar surface the plane of which forms an angle with the axis of revolution in a range of 0° to 75°.
21: The component according to claim 19, wherein the circumferential shoulder comprises at least one substantially planar surface with a plane parallel to the axis of revolution or that coincides with the axis of revolution.
22: The component according to claim 19, wherein the circumferential shoulder is connected to the helical surface via a fillet radius or an inclined plane.
23: The component according to claim 22, wherein the fillet radius has a radius of curvature in a range of 0.5 to 10.0 millimeters.
24: The component according to claim 15, wherein the end element comprises two abutments, an inner abutment and an outer abutment, each of the two abutments comprising at least one circumferential shoulder.
25: The component according to claim 15, wherein the end element comprises two abutments, an inner abutment and the outer abutment, only the outer abutment comprising a helical surface.
26: The component according to claim 15, wherein the helical surface is at a distance from the threading, a distance between a threading end and the helical surface being at least 8 mm.
27: A connection comprising two components according to claim 15, wherein one of either the outer abutment of a component or the corresponding outer abutment of the other component is disposed at a free distal end of its end element.
28: The connection comprising two end elements of two components according to claim 15, the two components being connected together by makeup of the end element of the first component with the corresponding end element of the second component.
Description
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032] The drawings and description below essentially contain elements of a specific nature. Thus, they may not only serve to act towards a better understanding of the present invention, but also contribute to its definition if necessary.
[0033] A first tubular component 1 and a second tubular component 101 are represented in
[0034] In order to facilitate comprehension, the numerical references for the second component 101 are greater by 100. Each of the components 1 and 101 comprises an end element 2 or respectively 103. Here, the first component 1 comprises a male end element 2 (or pin), while the second tubular component 101 comprises a female end element 103 (or box). The components 1 and 101 each comprise a regular tube portion 9 or 109. The regular portion 9 of the tube is integral with the male end element 2 and at an opposite end is also integral with a second female end element (not shown) which is identical to the female end element 103. Similarly, the regular tube portion 109 is integral with the female end element 103 and at an opposite end is also integral with another male end element (not shown) which is identical to the male end element 2.
[0035] The regular tube portions 9 and 109 of the two components 1 and 101 are similar to each other. The tubular components 1 and 101 are impermeable in structure and in material. In particular, the tubular components form metallic structures, in particular produced from steel or Inconel. As an example, the grade of the material is of the order of 130 ksi, with a yield strength in the range 120 000 to 140 000 psi; however, it may also be selected from higher grades of about 140 ksi, 150 ksi and 165 ksi, as well as from lower steel grades such as those defined at about 80 ksi or 95 ksi or even 110 ksi. The end elements 2 and 103 may be produced from a material which is identical to or different from that of the tubes 9 and 109.
[0036] Here, the end elements, in particular 2 and 103, have a configuration which conforms with the standard API-7 or API-RP-7G or indeed ISO-10407-1. In variations, the end elements 2 and 103 have a proprietary configuration, for example as marketed under the trademark VAM® Express, or indeed as described in the publications WO-2006/092649 or WO-2012/089305.
[0037] The regular portion 9 is generally cylindrical in shape and has a length in the range 5 to 15 metres for long components, for example drill pipes, and 1 to 5 metres for short components, for example wear inserts used at the well head. The inner diameter is, for example, in the range 25 to 400 millimetres, while the external diameter is in the range 50 to 500 millimetres.
[0038] The component 1 may be obtained by friction welding the end elements to each end of a tube forming the regular portion 9. The same mode of production may be employed for the component 101. In such cases, the ends of the regular portion 9 may have already been forged, upset or thickened so as to increase the radial surface of the metal. As can be seen in
[0039] The end elements 2, 103 are generally tubular in shape. The end elements 2, 103 have an exterior surface 11, respectively 121, which is substantially cylindrical.
[0040] The end elements 2, 103 carry an interior surface 17, respectively 127, or bore, which is substantially cylindrical.
[0041] In general, the surfaces of revolution of the components 1 and 101 are substantially concentric with a centre belonging to the axis of revolution XX. The thicknesses of the walls of the components 1, 101 are substantially homogeneous in circumference, except at the positions of the end elements.
[0042] In use, the components 1 are manipulated using rams. The rams will hold the components 1 by means of their end elements 2 or 103. The end elements 2 and 103 are better suited to withstanding the loads applied, in particular during makeup/breakout operations. In particular, the exterior contact surfaces 11 or respectively 121 locally have a largest exterior diameter intended to be taken up in the jaws of working tongs in order to guarantee the final makeup torque of the connection to be formed. This exterior contact surface is that which will come into frictional contact against the walls of the well during rotation of the drill stem.
[0043] Reference will now be made to
[0044] In the example shown, the tapered exterior surface 12 with the threading comprises a threading having a single-start thread.
[0045] The end surface 13 connects to a surface 15 extending substantially in accordance with the thickness of the end element 2, substantially perpendicular to the end surface 13. This surface forms an inner abutment 15. The inner abutment 15 defines the free distal end of the end element 2 of the component 1 in the disconnected condition. This inner abutment 15 connects on the inside to an interior surface 17 which is substantially cylindrical. The inner abutment 15 is termed the male inner abutment.
[0046] The central surface 16 is connected to the exterior contact surface 11 via a surface which extends substantially along a portion of the thickness of the end element 2. This surface forms an outer abutment 18. The outer abutment 18 forms an exterior shoulder of the end element 2 of the component 1. The outer abutment 18 is termed the male outer abutment.
[0047] Advantageously, at least one of the inner abutment 15 and the outer abutment 18 has a helical surface. In the case in which the end element 2 has a single helical surface, this helical surface is produced on the outer abutment 18, as was the case with the helical surface 38 of
[0048] In
[0049] The helical surface 38 is defined by an axis of the helix which coincides with the axis of revolution XX. The sense of the helix of the helical surface 38 corresponds to that of the threading of the tapered exterior surface 12. The helical surface 38 has a helix angle which has the reference α (alpha). The threading of the tapered exterior surface 12 has a thread angle with reference β (beta). The helix angle α of the helical surface 38 in this example is equal to the thread angle β of the threading.
[0050] By definition, the helical surface 38 is not flat. From another viewpoint, the helical surface 38 defines a surface the position of which varies along the axial direction as a function of the angular portion of the component 1, or angular sector, under consideration.
[0051] In
[0052] In a variation, shown in
[0053] In
[0054] In the embodiments of
[0055] In variations (not shown), the profile of the helical surface 38 may be straight and have a non-zero inclination with respect to a radial direction. In this case, the helical surface 38 has a generally tapered configuration. The width of the helical surface 38 is thus substantially greater than the radial thickness of the outer abutment 18. In other variations, the profile of the helical surface 38 may be curved, for example concave or convex. The radial width of the helical surface 38 is thus substantially greater than the outer abutment 18.
[0056] In the embodiments of
[0057] The presence of the helical surfaces 35 and 38 results in the formation of a circumferential shoulder 36 or respectively 39 on each of the abutments 15 and 18. The two circumferential shoulders may be substantially planar, each forming a plane comprising the axis XX. They may be designed so as to be in the same plane.
[0058] The outer abutment 18 of the end element 2 thus comprises the circumferential shoulder 39. The circumferential shoulder 39 extends over an axial position of the end element 2 which is identical to that over which the helical surface 38 extends. When the helical surface 38 is 360°, the circumferential shoulder 39 connects the two circumferential ends of the helical surface 38 one to another.
[0059]
[0060] In
[0061] In the example of
[0062]
[0063] In the variations of 6, 7 and 8, the profile of the surfaces of the circumferential shoulder 36, viewed in a longitudinal section passing through the axis of revolution XX, may be represented by straight segments orientated in a radial direction. As was the case for the helical surface 35, in a variation the profile of the circumferential shoulder 36 is straight and has an inclination with respect to a radial direction. In other variations, the profile of the surfaces of the circumferential shoulder 36 may be curved, for example concave or convex.
[0064] In the variation of
[0065] In the variation of
[0066] In the variation of
[0067] In other variations, the helical surface 35 extends over a little more than 360°, i.e. one turn plus a few degrees, for example between 361° and 365°. The circumferential end portions of the helical surface 35 are then slightly superimposed in the axial direction at a singular angular portion of the component 1. The circumferential shoulder 36 is then shaped into a concavity connecting the two circumferential ends of the helical surface 35 with each other.
[0068] In a variation of
[0069] In other embodiments, the abutment 15 comprises a helical surface 35 which extends over an angular portion which is significantly less than 360°, for example less than 270°, or more preferably less than 180° or less than 90°.
[0070] In the cases in which the helical surface extends over an angular portion of significantly less than 360°, the abutment then comprises said single helical surface, a single circumferential shoulder and the remaining angular portion of the abutment which then defines a surface in the form of a portion of a ring. The profile of the surface in the form of a portion of a ring, viewed in longitudinal section, may be planar and parallel to a radial direction, planar and inclined with respect to a radial direction or indeed curved, for example convex or concave. The abutment 18 comprises the surface in the form of a portion of a ring, the helical surface 38 and the circumferential shoulder 39, in succession along the circumference. In this case, the circumferential shoulder 39 connects a circumferential end of the helical surface 38 to a circumferential end of the surface in the form of a portion of a ring.
[0071] In a variation,
[0072] In accordance with the invention, the presence of N helical surfaces may be combined with N planar surfaces in the form of a portion of a ring. The abutment then comprises a succession of N ensembles along the circumference, constituted by a helical surface, a surface in the form of a ring and a circumferential shoulder.
[0073] The sum of the angular portions over which the N helical surfaces extend is, for example, in the range 180° to 360°.
[0074] Each characteristic, embodiment, variation and combination which derives from the description above in respect of the abutment 15 can be transposed to the abutment 18 and vice versa. Furthermore, the first end element 2 of a component 1 may comprise:
[0075] i) an abutment 15 in accordance with one of the embodiments described above on the inside and an abutment with configuration which is known per se on the outside;
[0076] ii) an abutment 18 in accordance with one of the embodiments described above on the outside and an abutment with configuration which is known per se on the inside;
[0077] iii) a combination of an abutment 15 in accordance with one of the embodiments described above on the inside and an abutment 18 on the outside, the abutments 15 and 18 being analogous; or
[0078] iv) a combination of an abutment 15 in accordance with one of the embodiments described above on the inside and an abutment 18 in accordance with one of the embodiments described above on the outside, the abutments 15 and 18 having different configurations.
[0079] The circumferential shoulders 36 or respectively 39 may be disposed in the same angular portion of the component 1, as seen in
[0080] Reference will now be made to
[0081] The female end element 103 comprises a substantially tapered interior surface 122 in which an interior threading is provided. The end element 103 further comprises an end or distal surface 126 and a central or proximal surface 123. The threading of the interior tapered surface 122 is located axially between the end surface 126 and the central surface 123. The end surface 126 and the central surface 123 are free of a threading. The end surface 126 and the central surface 123 are substantially cylindrical and match the shape of the central surfaces 16 and the end surfaces 13 of the male end element 2. A space is provided between these respective cylindrical portions in order to form a backflow zone for grease deposited on the threads; this grease might have been deposited in a quantity which is larger than the residual interstitial space provided between the threads at the end of makeup.
[0082] The end surface 126 has a diameter which is larger than that of the central surface 123. The threading of the interior tapered surface 122 is located radially between the end surface 126 and the central surface 123.
[0083] During connection, the axis of makeup corresponds to the axis of revolution XX. The sense of makeup is imposed by the sense of the complementary threadings of the exterior 12 and interior 122 tapered surfaces. The embodiment of
[0084] The central surface 123 and the interior surface 127, both substantially cylindrical, are connected to each other via a surface extending substantially along a portion of the thickness of the end element 103. This surface forms an abutment 125. The inner abutment 125 forms an interior shoulder of the end element 103 of the component 101.
[0085] The end surface 126 and the exterior surface 121, both substantially cylindrical and concentric, are connected one to the other via a surface extending substantially along the thickness of the end element 103. This surface forms an outer abutment 128. The outer abutment 128 defines the free distal end or terminal end of the end element 103 of the component 101 in the uncoupled state.
[0086] Because of their respective radial positions, the inner abutment 125 may be termed the female inner abutment, while the outer abutment 128 may be termed the female outer abutment.
[0087] The inner abutment 125 of the end element 103 of the component 101 corresponds to the inner abutment 15 of the end element 2 of the component 1. The shape of the abutment 125 matches that of the abutment 15. The abutment 15 and the abutment 125 are arranged so as to come into clamping contact one against the other at the end of makeup, and so as to obtain, at all points of the inner abutment 15 facing the abutment 125, a sufficient contact pressure to ensure a seal against fluids, at least to liquids.
[0088] The outer abutment 128 of the end element 103 of the component 101 corresponds to the outer abutment 18 of the end element 2 of the component 1. The shape of the abutment 128 matches that of the abutment 18. The abutment 18 and the abutment 128 are arranged so as to come into clamping contact one against the other at the end of makeup, and so as to obtain, at all points of the outer abutment 18 facing the abutment 128, a sufficient contact pressure to ensure a seal against fluids, at least to liquids.
[0089] In a connection obtained when the two components 1 and 101 are connected one with the other by makeup, the end element 2 of the first component 1 corresponds to the end element 103 of the second component 101. The N helical surfaces 35, respectively 38, are homologues of the N helical surfaces with references 145, 148 respectively and the N circumferential shoulders 36 or respectively 39 are homologues of the N circumferential shoulders 146, respectively 149 provided on the end element 103.
[0090] In
[0091] The threadings of the exterior 12 and interior 122 tapered surfaces are complementary.
[0092] Here, the threadings of the exterior 12 and interior 122 tapered surfaces have a single thread. In a variation, the threadings comprise several threads, for example two, three or four. These are known as multi-start threadings. The threadings have a constant pitch.
[0093] The operation for connecting the two components 1 and 101 will now be described. In the example of
[0094] Before connection, the components 1 and 101 are aligned one with the other such that their axes of revolution XX coincide and the male element 2 of the first component 1 is disposed facing the female end element 103 of the second component 101.
[0095] At the start of connection: [0096] the male end element 2 is partially inserted into the female end element 103 by means of a translational movement along the axis of revolution XX to bring the components 1, 101 towards each other; [0097] using a screwing movement, the threading of the exterior tapered surface 12 and the threading of the interior tapered surface 122 come into engagement with each other. [0098] At the end of screwing up: [0099] the exterior surfaces 11 and 121 are substantially in the extension of each other in the axial direction and are drawing closer to each other; [0100] the interior surfaces 17 and 127 are substantially in the extension of each other in the axial direction and are drawing closer to each other; [0101] the abutment 15 comes into contact against the abutment 125. In other words, the inner abutments 15 and 125 come into contact with each other; [0102] the abutment 18 comes into contact against the abutment 128. In other words, the outer abutments 18 and 128 come into contact with each other; [0103] the N helical surfaces 35 come into contact against the N helical surfaces 145. In other words, the helical surfaces 35 and 145 come into contact in pairs; [0104] the N helical surfaces 38 come into contact against the N helical surfaces 148. In other words, the helical surfaces 38 and 148 come into contact in pairs; [0105] the N circumferential shoulders 36 approach each other facing the N circumferential shoulders 146. In other words, the circumferential shoulders 36 and 146 approach each other in pairs; [0106] the N circumferential shoulders 39 approach each other facing the N circumferential shoulders 149. In other words, the circumferential shoulders 39 and 149 approach each other in pairs.
[0107] At the end of tightening: [0108] the exterior surfaces 11 and 121 form a quasi-continuous exterior surface passing from one component 1, 101 to the other; [0109] the interior surfaces 17 and 127 form a quasi-continuous exterior bore passing from one component 1, 101 to the other; [0110] the abutment 15 is in clamping contact against the abutment 125, which means that a large makeup torque can be applied; [0111] the abutment 18 is in clamping contact against the abutment 128, which means that a large makeup torque can be applied; [0112] the circumferential shoulders 36 and 146 are in contact or almost in contact; [0113] the circumferential shoulders 39 and 149 are in contact or almost in contact.
[0114] The abutments in accordance with the invention comprising at least one helical surface have a larger active surface than abutments constituted by a surface in the form of a planar ring perpendicular to the axis of revolution XX as is known in the prior art. Shaping helical surfaces, for example by machining, into the planar surfaces of a tubular component means that the load transmission surface can be increased. The radial dimensions of the end element, such as the internal and external diameters and the thickness of the tubular wall, remain unchanged. The risks of malfunction in use and the difficulties during breakout operations are reduced.
[0115] As an example, for an embodiment in accordance with
TABLE-US-00001 Nominal makeup Gain due to External torque for a presence of two diameter of Helix angle α of connection helical surfaces 35 tube 9 and helical surfaces free of a and 38/nominal 109 (degrees) helical surface makeup torque 73.02 mm 2.1566° 8 135 N .Math. m +3.77% (2⅞ inch) (6 000 ft .Math. lbs) 101.6 mm 1.3103° 38 505 N .Math. m +2.29% (4 inch) (28 400 ft .Math. lbs) 168.27 mm 0.7309° 130 294 N .Math. m +1.28% (6⅝ inch) (96 100 ft .Math. lbs)
and the following results with the same configuration with two helical surfaces, but in this case provided with a double-start thread in the threaded zone:
TABLE-US-00002 Nominal makeup Gain due to External torque for presence of two diameter of Helix angle α of a connection helical surfaces 35 tube 9 and helical surfaces free of a and 38/nominal 109 (degrees) helical surface makeup torque 73.02 mm 4.3071° 8 135 N .Math. m +7.53% (2⅞ inch) (6 000 ft .Math. lbs) 101.6 mm 2.6192° 38 505 N .Math. m +4.57% (4 inch) (28 400 ft .Math. lbs) 168.27 mm 1.4615° 130 294 N .Math. m +2.55% (6⅝ inch) (96 100 ft .Math. lbs)
[0116] The higher the pitch of the thread, the larger may be the helix angle, and as a consequence the beneficial effect on the improvement of the nominal makeup torque may be obtained.
[0117] It will be noted that advantageously, the gain in terms of the final makeup torque is larger when the thread is multi-start. Because the thread pitch is greater when there are more thread starts, increasing the thread angle means that an increase in the helix angle can be obtained.
[0118] It will also be noted that another significant advantage can be obtained on the improvement in gains on the small diameters of tubular components, often disposed at the very bottom of the well at a long distance from the head of the drilled well and on which it is hardest to generate high makeup torques.
[0119] The distance separating the circumferential shoulders 39 and 149 on the outside is visible from the outside of the connection. This can therefore constitute a visual indicator to operators monitoring the quality of makeup.
[0120] When the circumferential shoulders 39 and 149 and if appropriate 36 and 146 come into contact, the reactional force opposing makeup increases abruptly. The circumferential shoulders 36 and 146 or respectively 39 and 149 then form circumferential abutments to stop makeup. The torque necessary to continue makeup increases abruptly. This abrupt increase is readily detectable by makeup tools equipped with dynamometric sensors. Makeup can be stopped before over-torquing occurs. Stopping makeup when an abrupt increase in the torque is detected may be automated. The risks of damaging the end elements such as 2 and 103 of the components 1, 101 of the connection are reduced.
[0121] The invention is not limited to the examples of components and connections described above, given solely by way of example, but it encompasses any and all variations that the skilled person may envisage in the context of the claims below.