FORMWORK PANEL
20230203804 · 2023-06-29
Inventors
Cpc classification
E01C11/14
FIXED CONSTRUCTIONS
International classification
Abstract
A formwork panel for forming adjacent concrete bodies, wherein the formwork panel is adapted to be compressible on expansion of the concrete bodies. The formwork panel may be substantially planar to be in a plane substantially perpendicular to a travel surface formed by upper surfaces of the concrete bodies. The formwork panel may be extruded and may have at least one internal void to facilitate sacrificial compression of the formwork panel on expansion of the concrete bodies.
Claims
1. A formwork panel for forming adjacent concrete bodies, the formwork panel comprising: a first sideform wall; a second sideform wall spaced apart from the first sideform wall; and a plurality of spaced-apart sacrificial ribs each extending between and connecting the first sideform wall to the second sideform wall, wherein the first sideform wall, the second sidewall form, and the sacrificial ribs define a plurality of spaced apart internal voids between the first sideform wall and the second sidewall form such that the formwork panel is compressible when one or both of the adjacent concrete bodies expand toward the formwork panel.
2. The formwork panel of claim 1, wherein the first sideform wall is substantially planar and the second sideform wall is substantially planar.
3. The formwork panel of claim 1, wherein the first sideform wall is substantially planar and the second sideform wall is substantially planar in planes substantially perpendicular to a travel surface formed by upper surfaces of the concrete bodies.
4. The formwork panel of claim 1, which is extruded.
5. The formwork panel of claim 1, which includes a pair of opposed rails extending outwardly from the first sideform, the opposed rails defining a channel configured to receive a slidable joiner plate.
6. The formwork panel of claim 5, wherein the channel is configured to enable the formwork panel to be connected to another like formwork panel by inserting one end of the joiner plate in the channel and an opposite end of the joiner plate in a like channel of the like formwork panel.
7. The formwork panel of claim 5, wherein the channel is configured to receive an engagement formation of a support bracket.
8. The formwork panel of claim 1, which includes a pair of opposed rails extending outwardly from the first sideform, the opposed rails defining a channel configured to receive an engagement formation of a support bracket, the engagement formation insertable between the opposed rails when in an unlocked orientation and thereafter rotatable to a locked orientation relative to the opposed rails such that the engagement formation is locked by the opposed rails against lateral withdrawal from the formwork panel.
9. The formwork panel of claim 1, which has a constant cross-sectional shape along its length and can be cut to length.
10. The formwork panel of claim 1, which includes an upper capping, the upper capping having sidewalls and a top surface configured to be level with upper surfaces of the concrete bodies.
11. A formwork panel for forming adjacent concrete bodies, the formwork panel comprising: a substantially planar first sideform wall; a substantially planar second sideform wall spaced apart from the first sideform wall; a plurality of spaced-apart sacrificial ribs each extending between and connecting the first sideform wall to the second sideform wall; and a pair of opposed rails extending outwardly from the first sideform, the opposed rails defining a channel configured to receive a slidable joiner plate, wherein the first sideform wall, the second sidewall form, and the sacrificial ribs are extruded, and wherein the first sideform wall, the second sidewall form, and the sacrificial ribs define a plurality of spaced apart internal voids between the first sideform wall and the second sidewall form such that the formwork panel is compressible when one or both of the adjacent concrete bodies expand toward the formwork panel.
12. The formwork panel of claim 11, wherein the channel defined by the pair of opposed rails is configured to receive an engagement formation of a support bracket.
13. The formwork panel of claim 11, which has a constant cross-sectional shape along its length and can be cut to length.
14. The formwork panel of claim 11, which includes an upper capping, the upper capping having sidewalls and a top surface configured to be level with upper surfaces of the concrete bodies.
15. A formwork panel for forming adjacent concrete bodies, the formwork panel comprising: a substantially planar first sideform wall; a substantially planar second sideform wall spaced apart from the first sideform wall; a plurality of spaced-apart sacrificial ribs each extending between and connecting the first sideform wall to the second sideform wall; a pair of opposed rails extending outwardly from the first sideform, the opposed rails defining a channel configured to receive a slidable joiner plate and configured to receive an engagement formation of a support bracket; and an upper capping having sidewalls and a top surface configured to be level with upper surfaces of the concrete bodies, wherein the first sideform wall, the second sidewall form, and the sacrificial ribs are extruded, and wherein the first sideform wall, the second sidewall form, and the sacrificial ribs define a plurality of spaced apart internal voids between the first sideform wall and the second sidewall form such that the formwork panel is compressible when one or both of the adjacent concrete bodies expand toward the formwork panel.
16. The formwork panel of claim 15, which has a constant cross-sectional shape along its length and can be cut to length.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0061] Various embodiments of the present disclosure will be described, by way of non-limiting example only, with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION
[0092] With reference to
[0093] The adjacent panels being kept level by the dowel 10 are formed of concrete, however it is possible that the dowel 10 and associated formwork system may be used for maintaining a level between panels cast from a different material. As shown in
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[0095] As can be seen in
[0096] As shown in
[0097] The dowel 10 may have a flange 18 arranged to abut against a sideform 20 (as seen in
[0098] The dowel may be adapted for use in a non-industrial application and may be adapted for being cast into a concrete pathway to transfer load between adjacent concrete panels of the pathway.
[0099] Accordingly, there is disclosed a corrosion-free tapered plate dowel load transfer system. The tapered plate dowel provides lateral movement once the joint contracts. The double-sided cross-ribbed structure provides increased structural rigidity (providing increased bending strength) by breaking up un-reinforced horizontal surfaces. Corners and edges are radiused to prevent point loads giving even distributed forces at the dowel perimeter. The flange 18 on the dowel 0 acts as a seal preventing concrete ingress into the joint. The flange 18 may optionally incorporate a rubber seal (not shown) to facilitate the sealing effect.
[0100] With reference to
[0101] With reference to
[0102] The sleeve 28 may include surrounds around the resilient clips 44 preventing dislodgement of the upper flange portion 38 from the upper rail 40 of the formwork 20. The sleeve 28 may include crushable internal lateral movement voids 48 located at opposed sides of a cavity 50 for receiving the dowel 10. The sleeve 28 may include an expansion void and the sleeve portion 32 may include internal ribs 52 that provide interference on insertion of the dowel 10. The sleeve 28 includes centering ribs 54 which, when the sleeve 28 is clipped on to the formwork 20, protrude into a dowel slot defined by the formwork 20 to prevent lateral misalignment of the sleeve 28 from the slot.
[0103] Accordingly, there is shown a concrete pathway formwork system 22 including a sideform 20 for forming adjacent concrete panels of a pathway, a dowel 10 adapted to extend through the sideform 20 for transferring loads between the adjacent concrete panels, and a sleeve 28 for receiving the dowel 10, wherein the sleeve 28 is adapted to clip on to the sideform 20.
[0104] It should be appreciated that various such embodiments of the present disclosure provide one or more of the following features or advantages: (1) a fastener-less pivoting clip on function for extruded formwork (2) resisting sleeve pull down by bracing itself above sleeve body with locked in cantilevered ribs; (3) ribs below the sleeve brace sleeve in compression; (4) surrounds around the clips that prevent sleeve dislodgement from top pivoting point; (4) incorporating 5 mm crushable internal lateral movement voids and a 10 mm expansion void; (6) corners and edges radiused to prevent point loads giving even distributed forces at the sleeve perimeter; (7) internal ribs providing interference to the plate dowel upon insertion to prevent accidental pull-out during concrete pouring; and (8) centring ribs protruding into the slot on formwork preventing lateral misalignment of the sleeve with the slot.
[0105] With reference to
[0106] The cam portion 62 has a forward rounded part 64 (as seen in
[0107] It should be appreciated that various embodiments of the present disclosure provide one or more of the following features or advantages: (1)corrosion-free articulating dowel system that allows for deflection control on light duty concrete pavements when joint articulates due to tree roots or reactive soil; (2) allowing up to 50 mm of simultaneous vertical lift on slabs while maintaining deflection control, load transfer, lateral dowel movement and expansion capabilities; (3) CAM component of dowel allowing dowel rotation while carrying load horizontally across joint; (4) a fastener-less pivoting clip on function of system to extruded formwork; (5) resisting sleeve pull down by bracing itself above sleeve body with locked in cantilevered ribs; (6) ribs below the sleeve brace sleeve in compression; (7) surrounds around the clips prevent sleeve dislodgement from top pivoting point; (8) incorporating 5 mm crushable internal lateral movement voids and a 10mm expansion void; (9) centring ribs protruding into the slot on formwork preventing lateral misalignment of the sleeve with the slot; (10) dowel is kept horizontal during concrete pour by crushable positioning ribs located internally in the sleeve; and (11) system is sealed off from concrete ingress with an additional seal.
[0108] With reference to
[0109] The formwork panel 76 may be substantially planar to be in a plane substantially perpendicular to a travel surface formed by upper surfaces of the concrete bodies. For example, as shown in
[0110] The formwork panel 76 may be extruded with a constant cross-sectional shape along its length such that the formwork panel 76 is able to be cut to length to suit a particular application. The formwork panel 76 has at least one internal void 80 to facilitate sacrificial compression of the formwork panel 76 on expansion of the concrete bodies 68. The formwork panel 76 has a pair of opposed sideform walls 82 connected by at least one sacrificial rib 84 defining an internal void 80 between the opposed sideform walls 82. The formwork panel 76 has a pair of opposed rails 86 along at least one side of the formwork panel 76, the opposed rails 86 defining a channel for slidable mounting of an accessory to the formwork panel 76. The channel enables the formwork panel 76 to be connected to another like formwork panel 76 (such as seen in
[0111] It should be appreciated that various embodiments of the present disclosure provide one or more of the following features or advantages: (1) compressible extruded sacrificial formwork panel and capping; (2) crushable up to 10mm to allow for thermal expansion at joint; (3) multi-functional utility channel that allows for components to be attached continuously along the length; (4) retaining function as an expansion joint and functionally of components when cut; and (5) panels can be joined with joiner plate at any point when cut.
[0112] The formwork panel 76 may also have an upper capping 90, the capping 90 having side walls 92 and a top surface 94 arranged to be level with the upper surfaces 78 of the concrete bodies 68, as shown in
[0113] With reference to
[0114] The formwork capping 90 may be formed with a frangible part 100 which is torn to move the formwork panel capping 90 from the coupled condition to the decoupled condition. The frangible part 100 may be located between an upper portion of the capping 90 and a lower portion of the capping 90 such that tearing the frangible part 100 separates the upper portion of the capping 90 from the lower portion of the capping 90.
[0115] The opposed arms 102 may extend outwardly from the lower portion of the capping 90, and the arms 102 may be able to be stretched to accommodate relative outward movement/retraction of the concrete bodies (as seen in
[0116] It should be appreciated that various embodiments of the present disclosure provide one or more of the following features or advantages: (1) flexible permanent/removable capping; (2) a first option for the capping to remain permanently with joint; (3) a second option for the capping to be ripped off joint (once poured) at tear points to allow scrabbling of joint and to create a welled rebate for use of joint sealants; (4) wings on side anchor into concrete (either side); and (5) ribs stretch with joint opening covering the gap preventing epoxies from running down joint gap and act as a debris and weed deterrent.
[0117] Turning to
[0118] The formation 108 is unlocked from the opposed rails 86 by rotation of the formation 108 about a lateral axis of the system from the locked orientation to the unlocked orientation.
[0119] The bracket 106 is supported relative to the ground surface by a stake 110 and the bracket 106 has an aperture 112 (as seen in
[0120] As can be seen in
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[0122] It should be appreciated that various embodiments of the present disclosure provide one or more of the following features or advantages: (1) formwork bracing and height adjustment system; (2) attached to any point of the formwork panel utility channel with a twist and lock CAM base; (3) inserted and turned 45 degrees to lock; (4) fastener-less attachment process is quick and intuitive; (5) central rib-based shape provides additional anchorage of the joint in one slab (pour through); (6) removable and reusable before second pour (stop pour); and (7) twist and lock stake lock off.
[0123] It should also be appreciated that various embodiments of the present disclosure provide one or more of the following features or advantages: (1) application: Concrete Pavements for pathways (such as but not limited to Footpaths, Bikeways, etc) such as for pedestrian and light vehicular traffic in urban residential areas, parklands, commercial (retail) public spaces and civil infrastructure; (2) the system has been configured to satisfy the requirements of Australian Standard: AS 3727.1:2016 Residential Pavements; (3) a modular solution, with the capability to cast a range of slab thicknesses 75 mm, 100 mm, 125 mm & 150 mm; (4) modular sections are joinable to cast pavements up to (and greater than) 4m in width; (5) a self-supporting configuration, that is economical to freight, and is easily assembled on site; (6) the solution is non-corrosive for use in bayside applications or decorative pavement streetscapes; (7) a system that provide for thermal expansion and contraction to a maximum joint gap thickness of 10 mm; (8) a joint system that minimizes the impact of pavement slab heaving caused by (i) Tree Roots or (ii) Reactive Soil; and (9) a joint system that controls deflection under the conditions slab heaving caused by: (i) Tree Roots or (ii) Reactive Soil.
[0124] While various embodiments of the present disclosure have been described above, it should be understood that they have been presented by way of example only, and not by way of limitation. It will be apparent to a person skilled in the relevant art that various changes in form and detail can be made therein without departing from the spirit and scope of the present disclosure. Thus, the present disclosure should not be limited by any of the above-described exemplary embodiments.
[0125] The reference in this specification to any prior publication (or information derived from it), or to any matter which is known, is not, and should not be taken as an acknowledgment or admission or any form of suggestion that that prior publication (or information derived from it) or known matter forms part of the common general knowledge in the field of endeavour to which this specification relates.
[0126] Throughout this specification and the claims which follow, unless the context requires otherwise, the word “comprise”, and variations such as “comprises” and “comprising”, will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.