DRUM CONVEYOR AND METHOD TO ROTATE ROD-SHAPED ARTICLES
20230200432 · 2023-06-29
Inventors
Cpc classification
A24C5/34
HUMAN NECESSITIES
International classification
A24C5/32
HUMAN NECESSITIES
Abstract
The invention relates to a drum conveyor defining a drum rotational axis and an outer peripheral surface, the drum conveyor comprising: o a first seat and a second seat, each of the first seat and second seat being adapted to transport a rod-shaped article, the first seat and the second seat being located at the outer peripheral surface of the drum conveyor; o a first shaft and a second shaft, wherein the first shaft defines a first shaft longitudinal axis and the second shaft defines a second shaft longitudinal axis, the first shaft longitudinal axis and the second shaft longitudinal axis being substantially perpendicular to the drum rotational axis, the first seat being attached to the first shaft and the second seat being attached to the second shaft, so that a rotation of the first shaft around the first shaft longitudinal axis and of the second shaft around the second shaft longitudinal axis cause the first seat and the second seat to rotate; o a pusher coupled with the first shaft and the second shaft by mechanical coupling, the pusher being adapted to linearly move along a pusher direction and engage with the first shaft and second shaft while moving; o an actuator adapted to move the pusher along the pusher direction while the drum conveyor rotates around the drum rotational axis so as to rotate the first shaft and the second shaft and the attached first seat and second seat at the same time. The invention also relates to a method to rotate rod-shaped articles.
Claims
1. A drum conveyor defining a drum rotational axis and an outer peripheral surface, the drum conveyor comprising: a first seat and a second seat, each of the first seat and second seat being adapted to transport a rod-shaped article, the first seat and the second seat being located at the outer peripheral surface of the drum conveyor; a first shaft and a second shaft, wherein the first shaft defines a first shaft longitudinal axis and the second shaft defines a second shaft longitudinal axis, the first shaft longitudinal axis and the second shaft longitudinal axis being substantially perpendicular to the drum rotational axis, the first seat being attached to the first shaft and the second seat being attached to the second shaft, so that a rotation of the first shaft around the first shaft longitudinal axis and a rotation of the second shaft around the second shaft longitudinal axis cause the first seat and the second seat to rotate; a pusher coupled with the first shaft and the second shaft by mechanical coupling, the pusher being adapted to linearly move along a pusher direction and engage with the first shaft and second shaft while moving; an actuator adapted to move the pusher along the pusher direction while the drum conveyor rotates around the drum rotational axis so as to rotate the first shaft and the second shaft and the attached first seat and second seat at the same time.
2. The drum conveyor according to claim 1, wherein the actuator comprises a cam, the cam pushing the pusher along the pusher direction while the drum conveyor rotates around the drum rotational axis.
3. The drum conveyor according to claim 2, wherein the drum conveyor comprises a first wall and a second wall, located at two opposite sides of the outer peripheral surface, and wherein the cam is defined by a portion of the first wall.
4. The drum conveyor according to claim 3, wherein the first wall is stationary.
5. The drum conveyor according to claim 1, wherein the pusher comprises a first end and a second end, and the first end of pusher is adapted to engage with the actuator.
6. The drum conveyor according to claim 1, wherein the pusher is provided with an elastic element.
7. The drum conveyor according to claim 5, wherein the actuator comprises a cam, the cam pushing the pusher along the pusher direction while the drum conveyor rotates around the drum rotational axis, and wherein the elastic element is adapted to bias the pusher towards the cam for maintaining a contact between the pusher and the cam.
8. The drum conveyor according to claim 1, wherein the pusher is telescopic and comprises an inner tubular element and an outer tubular element, the inner tubular element being slidable in the outer tubular element along the pusher direction.
9. The drum conveyor according to claim 1, wherein the mechanical coupling between the first shaft and second shaft and the pusher comprises a rack and a pinion.
10. The drum conveyor according to claim 9, wherein the pusher comprises a first rack and a second rack, and the first shaft comprises a first pinion and the second shaft comprises a second pinion; the pusher being positioned so that the first rack engages with the first pinion and the second rack engages with the second pinion.
11. The drum conveyor according to claim 1, wherein the linear movement of the pusher defines an amplitude and wherein the amplitude is so selected that the first seat and the second seat rotate at least of 90 degrees.
12. The drum conveyor according to claim 1, comprising a plurality of N seats and a plurality of N shafts, and N/2 pushers, wherein each k-th, where k=1 . . . N/2, pusher of the N/2 pusher is coupled to two nearest neighbour shafts (i, i+1), where i=1, 3, 5 . . . N−1 according to one or more of the preceding claims.
13. A system for turning rod-shaped articles, the system comprising: a drum conveyor according to claim 1; an inspection apparatus adapted to inspect rod-shaped articles positioned on the first seat or on the second seat.
14. A method to rotate rod-shaped articles having a longitudinal axis, the method comprising: providing a drum conveyor defining a drum rotational axis and an outer peripheral surface, the drum conveyor comprising: a first seat and a second seat located at the outer peripheral surface of the drum conveyor; a first shaft and a second shaft, wherein the first shaft defines a first shaft longitudinal axis and the second shaft defines a second shaft longitudinal axis, the first shaft longitudinal axis and the second shaft longitudinal axis being substantially perpendicular to the drum rotational axis, the first seat being attached to the first shaft and the second seat being attached to the second shaft; a pusher forming a mechanical coupling with the first shaft and the second shaft; positioning a rod-shaped article in the first seat and in the second seat; rotating the drum conveyor around the drum conveyor rotational axis; moving the pusher linearly along a pusher direction while rotating the drum conveyor; transforming the linear movement of the pusher into a rotational movement of the first shaft and of the second shaft around the first shaft longitudinal axis and the second shaft longitudinal axis so as to rotate the longitudinal axes of the rod-shaped articles in the first seat and second seat.
15. The method according to claim 14, wherein the step of rotating the drum conveyor comprises: rotating the drum conveyor around the drum rotational axis by 360 degrees; and wherein, in the same 360 degrees rotation of the drum conveyor, the step of rotating the first shaft and the second shaft comprises: rotating the first shaft and the second shaft from a configuration where the longitudinal axes of the rod-shaped articles in the first seat and in the second seat are perpendicular to the drum rotational axis to a configuration where the longitudinal axes of the rod-shaped articles in the first seat and in the second seat are parallel to the drum rotational axis; rotating the first shaft and the second shaft from the configuration where the longitudinal axes of the rod-shaped articles in the first seat and in the second seat are parallel to the drum rotational axis back to the configuration where the longitudinal axes of the rod-shaped articles in the first seat and in the second seat are parallel to the drum rotational axis.
Description
[0142] Examples will now be further described with reference to the figures in which:
[0143]
[0144]
[0145]
[0146]
[0147]
[0148]
[0149]
[0150] With reference to
[0151] A rod-shaped article 2 suitable to be transported and rotated by the conveyor drum 1 is visible in a simplified form in
[0152] The conveyor drum 1 is adapted to rotate around a drum rotational axis 7. The conveyor drum includes an outer peripheral surface 8, substantially cylindrical in shape and having as a centre the drum rotational axis 7. The conveyor drum 1 includes a first wall 9 and a second wall 10, facing each other and positioned at the two opposite sides of the outer peripheral surface 8. First wall 9 is stationary, that is, it does not rotate together with the rest of the conveyor drum 1 around the drum rotational axis 7, while second wall 10 rotates integral to the rest of the conveyor drum. The outer peripheral surface 8 has been removed from the drum conveyor 1 in
[0153] Conveyor drum 1 includes a plurality of seats, preferably N seats with N≥2. Among the seats, which are preferably all having the same geometrical shape, a first seat and a second seat are indicated with 12 and 13, respectively. First seat 12 and second seat 13 are nearest neighbour seats. All N seats, including first seat 12 and second seat 13, are located at the outer peripheral surface 8 and are equally spaced around the outer peripheral surface 8. Each seat of the plurality is adapted to hold and transport at least one rod-shaped article 2, as visible for example in
[0154] With reference to
[0155] The drum conveyor 1 comprises a plurality of shafts. The number of shafts is equal to the number of seats. To each shaft, a seat is associated. The drum conveyor 1 thus comprises a first shaft 18 and a second shaft 19 associated respectively with first seat 12 and second seat 13. Shafts are better visible in
[0156] Further, each shaft comprises a pinion. With now reference to
[0157] The drum conveyor 1 comprises a plurality of pushers, all indicated with 26. Each pusher is interposed between two nearest neighbour shafts. As shown in detail in
[0158] With now reference to
[0159] The pusher 26 has its first end 27 in abutment to the first wall 9 and in particular to the rim portion 33 and extends parallel to the drum rotational axis 7. Therefore, when the first end 27 is in abutment to the point of the rim portion 33 at the minimum distance (top of ridge 35) to the second wall 10, the pusher 26 is in the contracted configuration of
[0160] The difference between the maximum distance and the minimum distance between points on the rim portion 33 and the second wall 10 is equal to the amplitude of the movement of the pusher 26 along the pusher direction 29.
[0161] The drum conveyor 1 further comprises a spring 40, preferably a spring for each pusher 9. The spring 40 is inserted on the inner tubular element 31 of the pusher 9 in a compressed state at the second end 28 of the pusher 26. Due to the compressed state, the spring 40 biases the pusher 26 toward an extended configuration, exerting an elastic force directed along the pusher direction 29 towards the first wall 9.
[0162] With reference back to
[0163] The functioning of the drum conveyor 1 is as follow, with now reference back to
[0164] While the rotation of the drum conveyors 1 continues, the first end 27 of the pusher 26 continues to slide on the rim portion 33 till the bottom of the valley 35 is reached. In this configuration, the total length of the pusher 26 is at its maximum, the pusher is in the extended configuration of
[0165] Preferably, after the rotation of 90 degrees has been obtained, while the drum conveyor 1 continues to rotate, the first end 27 of the pusher 26 continues to slide on the rim portion 33 and leaves the valley 35 to reach another ridge 34. Another rotation by 90 degrees of the first shaft 18 and second shaft 19 takes place, so that at the end of a 360 degrees rotation of the drum conveyor 1, the first seat 12 and second seat 13 have again the first seat axis 15 and second seat axis 16 perpendicular to the drum rotational axis 7.
[0166] The drum conveyor 1 can be used in a system 100 for the inspection of one or both of the first end 3 and second end 4 of the rod-shaped article 2.
[0167] With initial reference to
[0168] The system 100 further includes a first linear conveyor 109 transporting the rod-shaped articles 2 along a first conveying direction 110. The first conveying direction 110 is indicated by an arrow in
[0169] The system 100 further comprises a first transfer drum 101 adapted to rotate around a first drum axis 111. The first transfer drum 101 is adapted to transfer rod-shaped articles 2 conveyed in the first linear conveyor 109 to the first conveyor drum 1, and in particular to first input station 102, maintaining the longitudinal axes 5 of the rod-shaped articles 2 aligned with the first conveying direction 110 (transfer drum does not rotate the rod-shaped articles). The first conveyor drum 1 is adapted to transport the rod-shaped articles 2 received from the first transfer drum 101 at the first input station 102 to the first output station 103 while rotating around its first drum longitudinal axis 7. During rotation around its first drum rotational axis 7, the first conveyor drum 1 is adapted to rotate the longitudinal axes 5 of the transported rod-shaped articles 2 by 90 degrees so that the longitudinal axes 5 of the transported rod-shaped articles 2 become parallel to the first drum rotational axis 7 at the first output station 103. The system 100 further comprises an inspection drum 112 adapted to rotate around an inspection drum axis 113 and to receive rod-shaped-articles 2 at the first output station 103 conveyed by the first conveyor drum 1. The inspection drum 112 can receive the rod-shaped articles 2 when the rod-shaped articles 2 have their longitudinal axes 5 parallel to the drum rotational axis 7. The transfer of the rod-shaped articles 2 takes place at the output station 103. Further, the inspection drum 112 is adapted to maintain the longitudinal axes 5 orientation unchanged. The system 100 further comprises a second conveyor drum 50 adapted to receive the rod-shaped articles 2 from the inspection drum 112 at the second input station 104 and to rotate the longitudinal axes 5 of the rod-shaped articles 2, while rotating around the second drum rotational axis 70, by 90 degrees so that the longitudinal axes 5 of the rod-shaped articles 2 are parallel again to the first conveying direction 110 when the rod-shaped articles 2 reaches the second output station 105. The system 100 further comprises a second transfer drum 130 and a second linear conveyor 140. The second transfer drum 130 is adapted to rotate around a second drum axis 131. The second transfer drum 130 is adapted to transfer rod-shaped articles 2 conveyed by the second conveyor drum 50 at the second output station 105 to the second linear conveyor 140. The second transfer drum 130 is also adapted to maintain the orientation of the longitudinal axes 5 of the rod-shaped articles 2 identical to the orientation they had at the second output station 105. Therefore, when the transfer to the second linear conveyor 140 takes place, the longitudinal axes 5 of the rod-shaped articles 2 are aligned with the first conveying direction 110.
[0170] The second linear conveyor 140 transports the rod-shaped articles 2 along a second conveying direction 141 indicated by an arrow in
[0171] The system further comprises an inspection device 150 to inspect the first end 3 or the second end 4, or both of the rod-shaped articles 2. The inspection device 150 may include one or more cameras. The inspection device 150 is positioned at the inspection drum 112, preferably at one side of the inspection drum. In the inspection drum, preferably the ends 3, 4 of the rod-shaped articles 2 are inspected.
[0172] The first transfer drum 101 and second transfer drum 130 are known in the art. Preferably, they are substantially identical to each other. Each one of the first transfer drum 101 and second transfer drum 130 includes a plurality of flutes, all indicated with 107, which are adapted to engage with the rod-shaped articles 2. The first transfer drum 101 rotates around the first drum axis 111 which is preferably perpendicular to the first conveying direction 110 and the second transfer drum rotates around second drum axis 131, also perpendicular to the first conveying direction 110. The flutes 107 are so designed to hold the rod-shaped articles 2 with the longitudinal axes 5 in substantial alignment with the first conveying direction 110 during their rotation.
[0173] As the first transfer drum 101 rotates about its first drum axis 111, the flutes 107 holding the rod-shaped articles 2 reach the first input station 102 for the first conveyor drum 1. The rod-shaped articles 2 are thus delivered to the first conveyor drum 1 still with their longitudinal axes 5 parallel to the first conveyor direction 110. This transfer is depicted in the enlarged view of
[0174] As already detailed, in the rotation of the first conveyor drum 1 around the drum rotational axis 7, the first seat 12 and second seat 13 rotate and therefore also the longitudinal axes 5 of the rod-shaped articles present in the first seat and second seat rotate. When the longitudinal axes of the rod-shaped articles 2 reaches a configuration where they are parallel to the drum rotational axis 7, the rod-shaped articles 2 are transferred to the inspection drum 112. This transfer is depicted in detail in
[0175] During the rotation of the inspection drum 112, the first end 3 or the second end 4 or both of the rod-shaped articles 2 located in the inspection flutes 114 pass in front of the inspection device 150 (not shown in
[0176] As the inspection drum 112 rotates about its inspection drum axis 113, the inspection flutes 114 holding the rod-shaped articles 2 reaches the second input station 104 to be transferred to the second conveyor drum 50. The rod-shaped articles 2 are thus delivered to the second conveyor drum 50 with their longitudinal axes 5 perpendicular to the first conveying direction 110. This transfer is depicted in the enlarged view of
[0177] During the rotation of the second conveyor drum 50 around the second drum rotational axis 70, the first seat 12 and second seat 13 rotate and therefore also the longitudinal axes 5 of the rod-shaped articles 2 present in the first seat and second seat rotate. When the longitudinal axes 5 of the rod-shaped articles 2 reach a configuration where they are perpendicular to the second drum rotational axis 70, the rod-shaped-articles 2 are transferred to the second transfer drum 130, at second output station 105. This transfer is depicted in detail in
[0178] From the second transfer drum 130, the rod-shaped articles 2, oriented with their longitudinal axes 5 parallel to the first conveying direction 110 are transferred in a known manner to the second linear conveyor 140. The second linear conveyor 140 conveys the rod-shaped articles 2 without changing their orientation along the second conveying direction 141, parallel to the first conveying direction.
[0179] For the purpose of the present description and of the appended claims, except where otherwise indicated, all numbers expressing amounts, quantities, percentages, and so forth, are to be understood as being modified in all instances by the term “about”. Also, all ranges include the maximum and minimum points disclosed and include any intermediate ranges therein, which may or may not be specifically enumerated herein. In this context, therefore, a number A is understood as A ±10 percent of A. Within this context, a number A may be considered to include numerical values that are within general standard error for the measurement of the property that the number A represents. The number A, in some instances as used in the appended claims, may deviate by the percentages enumerated above provided that the amount by which A deviates does not materially affect the basic and novel characteristic(s) of the claimed invention. Also, all ranges include the maximum and minimum points disclosed and include any intermediate ranges therein, which may or may not be specifically enumerated herein.