CELLULOSE NANOFIBRILLAR BIOINK FOR 3D BIOPRINTING FOR CELL CULTURING, TISSUE ENGINEERING AND REGENERATIVE MEDICINE APPLICATIONS
20170368225 · 2017-12-28
Assignee
Inventors
Cpc classification
C08B15/08
CHEMISTRY; METALLURGY
B33Y70/00
PERFORMING OPERATIONS; TRANSPORTING
A61L27/3882
HUMAN NECESSITIES
B29K2089/00
PERFORMING OPERATIONS; TRANSPORTING
B29C64/112
PERFORMING OPERATIONS; TRANSPORTING
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
A61L27/3817
HUMAN NECESSITIES
B29K2995/0056
PERFORMING OPERATIONS; TRANSPORTING
C08L5/08
CHEMISTRY; METALLURGY
C08L5/08
CHEMISTRY; METALLURGY
B82Y5/00
PERFORMING OPERATIONS; TRANSPORTING
B29K2001/00
PERFORMING OPERATIONS; TRANSPORTING
B82Y15/00
PERFORMING OPERATIONS; TRANSPORTING
B29L2031/7532
PERFORMING OPERATIONS; TRANSPORTING
A61F2/04
HUMAN NECESSITIES
International classification
B33Y70/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to biomaterial in the form of dispersion of cellulose nanofibrils with extraordinary shear thinning properties which can be converted into desire 3D shape using 3D Bioprinting technology. In this invention cellulose nanofibril dispersion, is processed through different mechanical, enzymatic and chemical steps to yield dispersion with desired morphological and rheological properties to be used as bioink in 3D Bioprinter. The processes are followed by purification, adjusting of osmolarity of the material and sterilization to yield biomaterial which has cytocompatibility and can be combined with living cells. Cellulose nanofibrils can be produced by microbial process but can also be isolated from plant secondary or primary cell wall, animals such as tunicates, algae and fungi. The present invention describes applications of this novel cellulose nanofibrillar bioink for 3D Bioprinting of tissue and organs with desired architecture.
Claims
1-30. (canceled)
31. A cellulose nanofibril bioink comprising: a dispersion of cellulose nanofibrils in a liquid media, wherein the cellulose nanofibrils have a length of about 1-100 microns and a width of about 10-30 nanometers; a viscosity of between 1 and 50 Pa.Math.s at 100 s.sup.−1; a solids content ranging from about 1-3%.
32. The cellulose nanofibril bioink of claim 31, wherein the cellulose nanofibrils have an average length of about 1-10 microns and an average width of about 10-20 microns.
33. The cellulose nanofibril bioink of claim 31 comprising one or more biopolymers chosen from collagen or elastin.
34. A method comprising: providing a cellulose nanofibril bioink comprising: a dispersion of cellulose nanofibrils in a liquid media, wherein the cellulose nanofibrils have a length of about 1-100 microns and a width of about 10-30 nanometers; a viscosity of between 1 and 50 Pa.Math.s at 100 s.sup.−1; and a solids content ranging from about 1-3%; and bioprinting a 3D construct with the cellulose nanofibril bioink as a support.
35. The method of claim 34, wherein the 3D bioprinting comprises 3D bioprinting of scaffolds, tissues, and/or organs.
36-37. (canceled)
38. The method of claim 34, wherein the 3D bioprinting comprises 3D bioprinting with cells.
39. The method of claim 34, wherein the 3D bioprinting comprises 3D bioprinting without cells.
40. The method of claim 38, wherein the cells are human cells.
41. (canceled)
42. A method of reinforcing a tissue or an organ of a human or animal, the method comprising: (a) obtaining a cellulose-based bioink prepared by a method comprising: processing cellulose nanofibrillar material using mechanical, enzymatic and/or chemical processing steps to yield a cellulose nanofibrillar dispersion; purifying the cellulose nanofibrillar dispersion; and sterilizing the cellulose nanofibrillar dispersion to yield the cellulose-based bioink; (b) 3D printing a 3D bioprinted material using the cellulose-based bioink; (c) reinforcing the tissue or organ with the 3D bioprinted material.
43. The method of claim 42, wherein the reinforcing is performed by implanting the 3D bioprinted material into the human or animal.
44. The method of claim 42, which is a method of plastic surgery.
45. The method of claim 42, which is a method of repairing defects of hyaline cartilage, defects of cartilage tissue, defects of connective tissue, defects of cardiovascular tissue, osteochondral defects, or defects of breast tissue.
46. The method of claim 45, wherein the cartilage tissue is cartilage tissue of a nose, ear, meniscus, or trachea.
47. The method of claim 45, wherein the connective tissue is skin.
48. A method of providing an organ to a human or animal in need thereof, the method comprising: (a) obtaining a cellulose-based bioink prepared by a method comprising: processing cellulose nanofibrillar material using mechanical, enzymatic and/or chemical processing steps to yield a cellulose nanofibrillar dispersion; purifying the cellulose nanofibrillar dispersion; and sterilizing the cellulose nanofibrillar dispersion to yield the cellulose-based bioink; (b) 3D printing a 3D bioprinted organ using the cellulose-based bioink; (c) implanting the 3D bioprinted organ into the human or animal.
49-57. (canceled)
58. The method of claim 34, further comprising reinforcing a tissue or organ with the 3D construct.
59. The method of claim 58, wherein the tissue or organ is a human or animal tissue or organ.
60. The method of claim 34, wherein the 3D construct is an organ.
61. The method of claim 60, further comprising implanting the organ into a human or animal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings illustrate certain aspects of some of the embodiments of the present invention, and should not be used to limit or define the invention. Together with the written description the drawings serve to explain certain principles of the invention.
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DETAILED DESCRIPTION OF VARIOUS EMBODIMENTS OF THE INVENTION
[0027] Reference will now be made in detail to various exemplary embodiments of the invention. It is to be understood that the following discussion of exemplary embodiments is not intended as a limitation on the invention. Rather, the following discussion is provided to give the reader a more detailed understanding of certain aspects and features of the invention.
[0028] Embodiments of the present invention relate to biomaterial in liquid form (e.g., dispersions) defined as a bioink which can be used for 3D Bioprinting of scaffolds, tissues and organs. More particularly, embodiments of the invention include a method of making bioink from nanocellulose material and use of the bioink with and without cells to bioprint 3D scaffolds, 3D cell culture models, tissues and organs.
[0029] Embodiments of the invention include cellulose nanofibril bioink products prepared by the methods described and include using the products in 3D Bioprinting operations. Cellulose can be generated from plants (such as annual plants), trees, fungi or bacteria, with preferred embodiments generated from bacteria such as from one or more of the genera Aerobacter, Acetobacter, Acromobacter, Agrobacterium, Alacaligenes, Azotobacter, Pseudomonas, Rhizobium, and/or Sarcina, specifically Gluconacetobacter xylinus, Acetobacter xylinum, Lactobacillus mali, Agrobacterium tumefaciens, Rhizobium leguminosarum bv.trifolii, Sarcina ventriculi, enterobacteriaceae Salmonella spp., Escherichia coli, Klebsiella pneu-moniae and several species of cyanobacteria.
[0030] Cellulose can be generated from any vascular plant species, which include those within the groups Tracheophyta and Tracheobionta. Cellulose nanofibrils formed from cellulose producing bacteria most closely mimic the characteristics of collagen found in human and animal soft tissue. The array of fibrils provides a porous yet durable and flexible material. The nanofibrils allow nutrients, oxygen, proteins, growth factors and proteoglycans to pass through the space between the fibrils, allowing the scaffold to integrate with the implant and surrounding tissue. The nanofibrils also provide the elasticity and strength needed to replace natural collagen. The bacterial cellulose materials have been, after purification, homogenized and hydrolyzed to smooth dispersion. The continuous 3D network of typical bacterial cellulose pellicle has been disintegrated and the length of the fibrils has been reduced to 10-100 microns while the width of 30 nanometers has not been affected (see
[0031] Wood derived cellulose nanofibrils were selected as an alternative raw material for the preparation of cellulose nanofibrillated bioink. The difference is that they do not form three dimensional network and their width is lower (10-20 nanometers) and length is lower (1-20 micrometers). The disadvantage of the wood derived cellulose nanofibrils can be the presence of other wood biopolymers such as hemicelluloses which can affect cells and cause foreign body reaction. These dispersions should preferably therefore be purified by an extraction process and removal of the water phase. It is a sensitive process since it can lead to agglomeration of fibrils which can result in bioink which tends to clog the 3D bioprinter printing nozzle. In this invention homogenization is used followed by centrifugation and ultrafiltration to prepare bioink based on wood cellulose nanofibrils. It has been found that the optimal properties were achieved when dispersion with solid content above 2% dry matter were used.
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[0038] Another advantage of cellulose nanofibrillated bioink is when it is used as support material for printing of collagen bioink or by printing of extracellular matrix as it is shown in
[0039] Additionally, embodiments may allow formation and diffusion of proteoglycans within the structure to provide viscoelastic properties. Nutrients, oxygen, proteins, growth factors and proteoglycans can pass and diffuse through the space between the fibrils. Embodiments are designed to allow cells to stay in the bioink and are able to support extracellular matrix production which results in tissue formation without contraction.
[0040] Another advantageous characteristic of embodiments of the invention is that they can be non-degradable (e.g., tend not to degrade). Most biologically occurring materials are degradable, meaning they will break down or deteriorate over time, which can be be problematic for use as disease models, for drug screening or for soft tissue repair. A non-degradable biological material provides a biologically compatible scaffold that will tend to maintain structure and function, or maintain structure and/or function for a desired period of time (such as the length of anticipated testing). Moreover, embodiments provide materials with good mechanical properties, which properties are desired for use of the constructs as implants.
[0041] To facilitate a better understanding of the present invention, the following examples of certain aspects of some embodiments are given. In no way should the following examples be read to limit, or define, the scope of the invention.
Example 1: Preparation of Bacterial Cellulose (BC) Bioink and 3D Bioprinting
[0042] Tray bioreactors were inoculated with Gluconacetobacter xylinus ATCC® 700178. A suspension of 4×10.sup.6 bacteria per ml and 25 ml of sterile culture media (described below) was added to each tray. The controlled volumes of sterilized media were added at each 6 hour increment to the top of the tray in such a manner that bacteria cultivation was preferably not disturbed. For example, the preferential addition is to use microspray, where media is added with a low pressure spray, mist, sprinkle or drip. The amount of the added media is calculated to be equivalent at least to an amount expected to be consumed by the bacteria during a 6 hour time period. The composition of the medium can be varied in order to control production rate of cellulose and network density. The trays were placed in a bacteriology cabinet and the bacteria were allowed to grow under these semi-dynamic conditions for 7 days at 30° C. The bacteria were removed by immersing the pellicles in 0.1 sodium carbonate overnight, followed by 24 h in fresh 0.1M NaOH heated in a 60° C. water bath. The samples were then carefully rinsed with large amounts of 60° C. deionized water to remove bacterial residues and neutralize the pH using acetic acid. After cleaning, the BC scaffolds were cut in rectangular scaffolds (1×1 cm).
[0043] Examples of suitable media for growing bacteria include but are not limited to: Schramm-Hestrin-medium which contains, per liter distilled water, 20 g of glucose, 5 g of bactopeptone, 5 g of yeast extract, 3.4 g of disodium-hydrogenphosphate dehydrate and 1.15 g of citric acid monohydrate and which exhibits a pH value between 6.0 and 6.3; 0.3 wt % green tea powder and 5 wt % sucrose with pH adjusted to 4.5 with acetic acid; Medium composed of (fructose [4% w/vol], yeast extract [0.5% w/v], (NH4)2SO4 [0.33% w/v], KH.sub.2PO.sub.4 [0.1% w/v], MgSO.sub.4.7H.sub.2O [0.025% w/v], corn steep liquor [2% v/v], trace metal solution [1% v/v, (30 mg EDTA, 14.7 mg CaCl.sub.2.2H2O, 3.6 mg FeSO.sub.4.7H.sub.2O, 2.42 mg Na.sub.2MoO.sub.4.2H.sub.2O, 1.73 mg ZnSO.sub.4.7H.sub.2O, 1.39 mg MnSO.sub.4.5H.sub.2O and 0.05 mg CuSO.sub.4.5H.sub.2O in 1 liter distilled water)] and vitamin solution [1% v/v (2 mg inositol, 0.4 mg pyridoxine HCl, 0.4 mg niacin, 0.4 mg thiamine HCl, 0.2 mg para-aminobenzoic acid, 0.2 mg D-pantothenic acid calcium, 0.2 mg riboflavin, 0.0002 mg folic acid and 0.0002 mg D-biotin in 1 liter distilled water)]) provides good growth. Then the cut pellicles were disintegrated with a homogenizer. The suspension resulted in 371 g of BC pulp (1% cellulose content) in which 220 g of sulfuric acid (98% pure) was added to start the hydrolysis process. The mixture was placed in an oil bath (60° C.) on a stirrer for 48 hours. Then 1.1 liter of DI water was added and centrifuged at 3500 rpm for about 30 min. After centrifugation the water was decanted and 1.1 liter of DI water was added and centrifuged at 3500 rpm for about 30 min. This procedure was repeated 3 times. After last centrifugation, 1.1 liter of DI water was added to the mixture and was neutralized with 0.1M NaOH and centrifuged at 3500 for 30 min. Then the water was decanted and 1.1 liter of water was added to the mixture. An IKA Ultra-turrax homogenizer was used for homogenization. The homogenized mixture was filtered with the use of an ultrafiltration using 30000 DA cellulose membranes. The filtrated/concentrated BNC-ink was finally placed at 4° C. until use. The final product is estimated to be around 70 ml out of initial 371 gr of BNC pulp. The continuous 3D network of typical bacterial cellulose pellicle has been disintegrated and the length of the fibrils has been reduced to 10-100 microns while the width of 30 nanometers has remained about the same as before processing (see
Example 2: Preparation of Bioink Based on Wood Derived Nanocellulose and 3D Bioprinting with Human Chondrocytes
[0044] Cellulose nanofibrils (NFC) dispersion produced by mechanical refinement and enzymatic treatment was used as raw material for bioink preparation. The charge density of the NFC was determined to be 24 μeq/g. The NFC dispersion was purified using ultrafiltration followed by diafiltration with pyrogen free water. The NFC dispersion was further homogenized using Ultra turrax homogenizer and the concentration was brought to 2.5% by centrifugation (JOUAN CR 3i multifunction, Thermo Scientific) and removal of excess supernatant. The centrifugation was carried out at 4000 rpm for 10-20 minutes until the desired amount of supernatant was reached. The concentrated NFC was mixed intensely by stirring with a spatula for 10 minutes and autoclaved (Varioklav Steam Sterilizer 135T, Thermo Scientific) at liquid setting, 120° C. for 30 minutes. Alternative sterilization procedure was evaluated using electron beam (EB) sterilization at 25 kGy. No effect on viscosity or stability of NFC dispersion was observed by these two methods of sterilization. The optimal size of the NFC fibrils to be used as a bioink was determined using SEM, see
Example 3: Printing of Support Using Nanocellulose Bioink
[0045] In order to evaluate the ability of using nanocellulose bioink as support for complex structures which could be produced with other materials such as collagen or extracellular matrix the following experiment was performed. Cellulose nanofibrillated ink was formulated with higher solid content (above 2.5%) to provide extremely high viscosity. The inner tubular structure for aorta or trachea was printed using cellulose bioink and then the outer tubular structure was printed with cellulose bioink. After each 500 micrometers the collagen was printed with another printing head between the two circles. The collagen ink, Bioink from regenHU was used and crosslinked using UV. This process continued until a desired length of tube was achieved. The cellulose bioink was not crosslinked and thus could be easily removed after printing process. This procedure was then evaluated to print with extracellular matrix which came from decellularized aorta. The autologous extracellular matrix can be loaded with autologous cells and tissue and organs ready for implantation to patient can be printed this way. This is shown in
[0046] The present invention has been described with reference to particular embodiments having various features. In light of the disclosure provided above, it will be apparent to those skilled in the art that various modifications and variations can be made in the practice of the present invention without departing from the scope or spirit of the invention. One skilled in the art will recognize that the disclosed features may be used singularly, in any combination, or omitted based on the requirements and specifications of a given application or design. When an embodiment refers to “comprising” certain features, it is to be understood that the embodiments can alternatively “consist of” or “consist essentially of” any one or more of the features. Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention.
[0047] It is noted in particular that where a range of values is provided in this specification, each value between the upper and lower limits of that range is also specifically disclosed. The upper and lower limits of these smaller ranges may independently be included or excluded in the range as well. The singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. It is intended that the specification and examples be considered as exemplary in nature and that variations that do not depart from the essence of the invention fall within the scope of the invention. Further, all of the references cited in this disclosure are each individually incorporated by reference herein in their entireties and as such are intended to provide an efficient way of supplementing the enabling disclosure of this invention as well as provide background detailing the level of ordinary skill in the art.