OFFSHORE VESSEL AND METHOD OF OPERATION OF SUCH AN OFFSHORE VESSEL
20230203897 ยท 2023-06-29
Assignee
Inventors
Cpc classification
E21B19/09
FIXED CONSTRUCTIONS
International classification
Abstract
An offshore vessel for performing offshore subsea wellbore related activities, for example for drilling a subsea wellbore includes a drilling tower. A method for drilling a subsea wellbore includes using an offshore vessel and a method for tripping a tubulars string is disclosed. The offshore vessel is provided with a hoisting system which has a first configuration, wherein a hoisting cable is connected to a working deck and a second configuration wherein said hoisting cable is connected to a traveling block. The system allows for efficient tripping in and tripping out.
Claims
1. An offshore vessel for performing subsea wellbore related activities, wherein the vessel comprises: a drilling tower and an associated firing line; a crown block supported by the drilling tower; a traveling block adapted to suspend a tubulars string therefrom along the firing line; a hoisting system with a first hoisting device, the first hoisting device comprising a first hoisting winch and a first hoisting cable connected to said first hoisting winch, wherein the traveling block is suspended from the crown block by the first hoisting cable; a roughneck device for connecting and disconnecting tubulars in assembly and disassembly of a tubulars string in the firing line, the roughneck device being vertically movable relative to the drilling tower; a tubulars handling device, wherein the tubulars handling device is adapted to grip and retain a tubular and to move said tubular between a remote position, and a position in the firing line, and wherein the tubulars handling device is configured to vertically move a gripped and retained tubular between a lower position and a raised position in the firing line; a working deck that is vertically moveable relative to the drilling tower; and a slip device that is mounted to the working deck and that is adapted to suspend the tubulars string therefrom in the firing line when the slip device is engaged with the tubulars string, wherein the hoisting system further comprises a second hoisting device comprising a second hoisting winch, a second hoisting cable connected to said second hoisting winch, and a connector suspended by the second hoisting cable from the crown block, wherein the connector is adapted to be selectively connected to one of the working deck and the traveling block, and wherein the hoisting system provides a first configuration and a second configuration, wherein, when the hoisting system is in the first configuration, the connector is connected to the working deck such that the working deck is raised and lowered by the second hoisting device and the traveling block is raised and lowered by the first hoisting device, and wherein, when the hoisting system is in the second configuration, the connector is connected to the traveling block such that the traveling block is suspended by both the first and second hoisting cables so that a tubulars string suspended from the traveling block is to be raised and lowered by both the first and second winches.
2. The offshore vessel according to claim 1, wherein the first hoisting winch comprises a first hoisting drum and wherein the second hoisting winch comprises a second hoisting drum, and wherein the first hoisting drum and second hoisting drum are connected to a common winch drive by a first transmission and a second transmission respectively, allowing the common winch drive to drive the first hoisting drum and the second hoisting drum.
3. The offshore vessel according to claim 2, wherein the first transmission and the second transmission each comprise a planetary gear system.
4. The offshore vessel according to claim 1, wherein the offshore vessel is a floating offshore vessel and further comprises a first heave compensation system for damping the effect of the movement of the vessel as a result of sea-state induced vessel motion on the first hoisting device and a second heave compensation system for damping the effect of the movement of the vessel as a result of sea-state induced vessel motion on the second hoisting device.
5. The offshore vessel according to claim 1, wherein the first hoisting system comprises a third hoisting winch, wherein the first hoisting winch is connected to a first end of the first hoisting cable and the third hoisting winch is connected to a second end of the main hoisting cable.
6. The offshore vessel according to claim 1, wherein the second hoisting system comprises a fourth hoisting winch, wherein the second hoisting winch is connected to a first end of the second hoisting cable and wherein the fourth hoisting winch is connected to a second end of the second hoisting cable.
7. The offshore vessel according to claim 1, wherein the first hoisting system comprises a third hoisting winch, wherein the first hoisting winch is connected to a first end of the first hoisting cable and the third hoisting winch is connected to a second end of the first hoisting cable, wherein the second hoisting system comprises a fourth hoisting winch, wherein the second hoisting winch is connected to a first end of the second hoisting cable and wherein the fourth hoisting winch is connected to a second end of the second hoisting cable, and wherein the third hoisting winch comprises a third hoisting drum and wherein the fourth hoisting winch comprises a fourth hoisting drum, and wherein the third hoisting drum and the fourth hoisting drum are connected to a second common winch drive by a third transmission and a fourth transmission respectively, allowing the second winch drive to drive the third hoisting drum and the fourth hoisting drum.
8. The offshore vessel according to claim 1, wherein the tubulars handling device is a tubular racking device comprising a lower first tubular racker assembly and a second tubular racking assembly operable at a greater height than the first tubular racker assembly, wherein each tubular racker assembly comprises a base, a motion arm connected to said base, and a tubular gripper member held by said motion arm.
9. The offshore vessel according to claim 1, wherein the working deck is located above a moon pool of the vessel and wherein the working deck covers at least a portion of the moon pool.
10. The offshore vessel according to claim 1, wherein the hoisting system comprises an electronic system configured to control the first hoisting device and the second hoisting device.
11. The offshore vessel according to claim 1, wherein the vessel further comprises a tubulars storage rack adapted to store therein multiple tubulars in a vertical orientation, wherein the tubulars handling device is adapted to place a tubular in and remove a tubular from the tubulars storage rack, and wherein the tubulars handling device has a reach at least allowing to transfer a gripped tubular between the tubulars storage rack and a position of the tubular aligned with the firing line.
12. A method for drilling a subsea wellbore, comprising the step of using an offshore vessel comprising a drilling tower and an associated firing line, the vessel further comprising: a crown block supported by the drilling tower; a traveling block adapted to suspend a tubulars string therefrom along the firing line; a hoisting system with a first hoisting device comprising a first hoisting winch and a first hoisting cable connected to said first hoisting winch, wherein the traveling block is suspended from the crown block by the first hoisting cable; a roughneck device for connecting and disconnecting tubulars in assembly and disassembly of a tubulars string in the firing line, the roughneck device being vertically movable relative to the drilling tower; a tubulars handling device, wherein the tubulars handling device is adapted to grip and retain a tubular and to move said tubular between a remote position and a position in the firing line, and wherein the tubulars handling device is configured to vertically move a gripped and retained tubular between a lower position and a raised position in the firing line; a working deck that is vertically moveable relative to the drilling tower; and a slip device that is mounted to the working deck and that is adapted to suspend the tubulars string therefrom in the firing line when the slip device is engaged with the tubulars string, wherein the hoisting system further comprises a second hoisting device comprising a second hoisting winch, a second hoisting cable connected to said second hoisting winch, and a connector suspended by the second hoisting cable from the crown block, wherein the connector is adapted to be selectively connected to one of the working deck and the traveling block, and wherein the hoisting system provides a first configuration and a second configuration, wherein, when the hoisting system is in the first configuration, the connector is connected to the working deck such that the working deck is raised and lowered by the second hoisting device and the traveling block is raised and lowered by the first hoisting device, and wherein, when the hoisting system is in the second configuration, the connector is connected to the traveling block such that the traveling block is suspended by both the first and second hoisting cables so that a tubulars string suspended from the traveling block is to be raised and lowered by both the first and second winches.
13. The method according to claim 12, wherein the method comprises a tripping-in routine, the tripping-in routine comprising the steps of: connecting the second hoisting cable to the working deck using the connector so as to bring the hoisting system in the first configuration; suspending the tubulars string from the traveling block; engaging the tubulars string with the slip device on the working deck near a top end of the tubulars string and releasing the tubulars string from the traveling block thus suspending the tubulars string from the slip device; lowering the working deck and the tubulars string while simultaneously raising the traveling block thereby creating a space for a tubular between the working deck and the traveling block; placing a tubular in the firing line between the working deck and the traveling block by means of the tubulars handling device; connecting, by means of the roughneck device, the tubular with the tubulars string while the working deck is being lowered by the second hoisting device; lowering the traveling block and connecting the traveling block to a top end of the tubulars string; releasing the tubulars string from the slip device thereby suspending the tubulars string from the traveling block; and lowering the traveling block and the tubulars string while simultaneously raising the working deck.
14. The method according to claim 12, wherein the method comprises a tripping-out routine, the tripping-out routine comprising the steps of: connecting the second hoisting cable to the working deck using the connector so as to bring the hoisting system in the first configuration; suspending the tubulars string from the traveling block; raising the traveling block and the tubulars string while lowering the working deck; engaging the slip device of the working deck to the tubulars string below an upper tubular, while the working deck, traveling block and tubulars string are being raised; separating the upper tubular from the tubulars string using the roughneck device; removing the upper tubular from the firing line using the tubulars handling device; lowering the traveling block while simultaneously raising the working deck and tubulars string; connecting the tubulars string to the traveling block and disengaging the slip device from the tubulars string thus suspending the tubulars string from the traveling block; and raising the traveling block and the tubular while simultaneously lowering the working deck.
15. The method according to claim 12, wherein the method comprises a drilling routine, the drilling routine comprising the steps of: connecting the second hoisting cable to the traveling block using the connector so as to bring the hoisting system in the second configuration; suspending the tubulars string from a top drive carried by the traveling block; and performing a wellbore drilling operation involving rotating the tubulars string by means of the top drive and lowering the drill string by means of the second hoisting device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0060] The invention will now be described in a non-limiting way by reference to the accompanying drawings in which like parts are indicated by like reference symbols and in which:
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DETAILED DESCRIPTION OF THE DISCLOSURE
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[0074] The offshore vessel 1 is in this example a jack-up drilling vessel having a deck box structure 2 and a cantilever 27 that is movable relative to the deck box structure, at least between an extended position and a retracted position.
[0075] In another embodiment, the vessel 1 is a floating vessel, e.g. a semi-submersible or a monohull vessel.
[0076] The offshore vessel 1 comprises a drilling tower 4, here the tower 4 is erected on the cantilever 27. The vessel 1, here the cantilever thereof, has a deck 27a at the lower end of the tower 4, e.g. the top deck of the cantilever 27.
[0077] A firing line 5 extends vertically so that wellbore related operations involving the drilling tower 4 are carried out along the firing line 5.
[0078] In
[0079] A roughneck device 8 is provided for connecting and disconnecting the tubulars 7 to and from a tubulars string 9. For example, the roughneck device 8 is operated to connect tubulars 7 to the tubulars string 9 during tripping-in of the tubulars string 9.
[0080] The tower 4 is provided with two vertical columns 4b, c, here arranged diametrically opposite from the firing line 5, that each support thereon multiple motion arm assemblies 11, 12, 13, here three motion arm assemblies per column. The assemblies are arranged above on another on the column 4b, c.
[0081] At least one tubulars handling device 10 is provided, which is adapted to grip and retain a tubular 7. The tubular racker device 10 may place a tubular 7 in and remove a tubular from the corresponding tubulars storage rack 6.
[0082] Each tubular racker device 10 illustrated here comprises the assembly 12 and the assembly 13.
[0083] In this embodiment, each assembly 11, 12, 13 comprises a base 28 and a motion arm 29 that is connected to the base 28. As preferred, each motion arm 29 is telescopically extendable and retractable by a telescoping mechanism. As preferred, each motion arm 29 can controllably swing in a horizontal plane as its inner end is rotatable about a vertical axis relative to the base 28 by a swing drive.
[0084] As preferred, two of the assemblies 12, 13 are each provided with a tubular gripper member 30 at the outer end of the motion arm 29 thereof.
[0085] The roughneck device 8 is connected to the lowermost motion arm assembly 11, for example as here, to the motion arm 29 of the assembly 11.
[0086] The multiple assemblies 11, 12, 13 are vertically movable, preferably independently, e.g. each by its own vertical drive, along the vertical column 4b, 4c of the drilling tower 4.
[0087] Each tubular racking device 10 has a reach that at least allows to transfer a tubular 7 that has been gripped by assemblies 12, 13 provided with a tubular gripper member 30 between the tubulars storage rack 6 and a position of the tubular 7 that is aligned with the firing line 5.
[0088] The offshore vessel 1 further comprises a working deck 14 that is vertically moveable relative to the drilling tower 4.
[0089] The firing line 5 extends through the working deck 14 such that a tubulars string 9 may pass through the working deck 14. The working deck 14 is provided with a slip device 15. The slip device 15 is adapted to suspend the tubulars string 9 therefrom when the slip device 15 is engaged onto the tubulars string 9.
[0090] The offshore vessel 1 further comprises a first hoisting device comprising a first hoisting winch 17, a third hoisting winch 23, and a first hoisting cable 18.
[0091] The first hoisting winch 17 and third hoisting winch 23 are located on a side of the cantilever 27 in this example. It is possible, in embodiments, that the first hoisting winch 17 and or the third hoisting winch are located on the deck of the vessel, for example when the drilling tower 4 is located on the deck of the vessel 1, or in the drilling tower 4.
[0092] The first hoisting cable 18 runs between the first hoisting winch 17 and the third hoisting winch 23, so one end is connected to winch 17 and the other end of winch 23.
[0093] The tower 4 supports a crown block 19. The crown block 19 comprises several pulleys to guide the first hoisting cable 18. A traveling block 20 is suspended from the crown block 19 by the first hoisting cable 18 in a multiple fall arrangement. In more detail, the crown block 19 has multiple pulleys 18a and the travelling block has one or more pulleys 18b to provide for the multiple fall arrangement.
[0094] The traveling block 20 is adapted to suspend the tubulars string 9 therefrom along the firing line 5.
[0095] In the figures the traveling block 20 carries a top drive 21 which is connectable to the top end of the tubulars string 9. As known in the art, the top drive 21 includes one or more motors to provide rotary torque to the string 9.
[0096] The traveling block 20 and the top drive 21 may be moved vertically by the first hoisting winch 17 and the third hoisting winch 23.
[0097] In the figure the top drive 21 is connected to a trolley 31 which moves along one or more vertical trolley guides, e.g. rails, on the drilling tower 4. This allows the top drive 21 to be guided by the trolley guides as the top drive 21 is moved in a vertical direction along the drilling tower 4.
[0098] A second hoisting device is provided comprising a second hoisting winch 24 and a fourth hoisting winch 25. The second hoisting device 22 further comprises a second hoisting cable 26 which is connected to at one end to the second hoisting winch 24 and at the other end to the fourth hoisting winch 25.
[0099] In
[0100] In more detail, the second hoisting cable 26 extends from pulleys 26a of the crown block 19 in two multiple fall arrangements to two horizontally spaced sets of one or more travelling pulleys 26b. Each set of one or more travelling pulleys 26b is mounted to a connector 3. Each connector 3 is selectively connectable to one of the working deck 14 and the traveling block 20.
[0101] The two multiple fall arrangements of the second hoisting cable 26, each supporting a respective one of the connectors 3, are each spaced on diametrically opposite sides of the firing line 5 so as to allow for open space for activities in the firing line 5 above the working deck 14.
[0102] In the
[0103] In an embodiment, e.g. as shown in
[0104] In an embodiment, e.g. as in
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[0107] In
[0108] The deck 14 and the deck 27a may be provided with tracks that line up in this lower resting position so that equipment can be conveyed, e.g. skidded, over the lined-up tracks for transfer of equipment between the deck 14 and the deck 27a.
[0109] In
[0110] The connection of the cable 26 via the connector(s) 3 to the block 20 provides a configuration that provides increased load capability of the traveling block 20. This is useful, for example, during some stages of a drilling process when a high load, e.g. a lengthy drill string, is suspended from the traveling block 20, e.g. from the top drive 21 carried by the traveling block 20.
[0111] As can be seen in
[0112] It is illustrated that the top drive 21 comprises bails 33 supporting an elevator 34 as is known in the art.
[0113] As can be seen in the
[0114] In
[0115] In
[0116] As is shown in
[0117] The assembly 11 allows the roughneck device 8 to be vertically moveable, e.g. in synchronicity with motion of the deck 14, e.g. when the deck 14 is moved in heave compensating mode and make-up and or break-up of a drilling string can then also be performed by means of the roughneck device 8. In such heave motion approach, also the assemblies 12, 13 can be moved in coordination with the motion of the deck 14, so as to allow for transfer of tubulars 7 into and out of the firing line 5 above the deck 14 in said process.
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[0121] The
[0122] The
[0123] The
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[0126] The
[0127] The columns 4b, 4c are erected above the deck 27a at positions that are located diametrically opposite from the firing line 5. The column 4a is located offset from the plane through columns 4b, 4c.
[0128] The columns 4a,4b, 4c merge at the top of the tower 4 to support the crown block 19.
[0129] The column 4a guides the trolleys 31 and 39 of the top drive 21 and the working deck 14 respectively.
[0130] The columns 4b, 4c each guide multiple vertical mobile motion arm assemblies 11, 12, 13 thereon.
[0131] The
[0132] One rack 6 is within reach of the tubulars handling device 10 formed by assemblies 12, 13 on column 4c. The racks are within reach of tubulars handling device 10 formed by assemblies 12, 13 on column 4b.
[0133] The tubulars 7 may be arranged in radial slots centered on the vertical pivot axis of the motion arms 29 of the respective tubular racking device 10. Each tubular racker 10 can grab a tubular 7 from the storage rack 6 and transport it to the firing line 5.
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[0139] When the drilling tower 4 and hoisting system have reached the position depicted in
[0140] As the drilling tower 4 and the hoisting system move between the positions depicted in
[0141] When the drilling tower 4 and the hoisting system are in the position depicted in
[0142] The traveling block 20 is than lowered while the working deck 14 is simultaneously raised to place the drilling tower 4 and the hoisting system in the position depicted in
[0143] Additionally the person skilled in the art understands that the method steps may be performed in reverse order to perform a tripping out operation according to the invention.