A device in a heat cycle for converting heat into electrical energy
20170373561 · 2017-12-28
Inventors
Cpc classification
H02P9/04
ELECTRICITY
F03G7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B6/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B30/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02K7/1892
ELECTRICITY
F25B2339/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01K7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
H02K7/18
ELECTRICITY
F25B11/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B30/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A converting device arranged to transfer thermodynamic energy of a compressed working fluid into electrical energy. The converting unit is comprised of at least one cylinder which encloses a piston. In an embodiment, said at least one piston is provided with a magnetic portion. A ferromagnetic coil surrounds the piston and is integrated with the cylinder. As the piston moves through the coil, electrical energy is generated.
Claims
1. An electric conversion device comprising: a. one or more closed cylinders having first end, a second end, and a casing; b. a first valve disoposed at the first end of each of the one or more closed cylinders which opens to supply a working fluid; c. a second valve disposed at the second end of each of the one or more cylinders which opens to let out an expanded working fluid; d. an induction coil disposed within the casing of each of the one or more closed cylinders; and e. a piston enclosed within the casing of each of the one or more closed cylinders, the piston having a magnetic portion, wherein the piston is moveable along the longitudinal direction of the closed cylinder; wherein the first valve and the second valve are sequentially opened and closed, and wherein expansion of the working fluid forces the piston to mechinically move in a reciprocating motion within the closed cylinder, and wherein the reciprocating motion of the piston generates electricity between the magnetic portion of the pison and the induction coil.
2. The electric conversion device of claim 1, each piston comprising a magnetic piston rod having two ends and a piston disc disposed at each end of the piston rod, wherein each of the one or more cylinders is designed as a two-stroke cylinder, and wherein the induction coil is disposed in a central portion of the casing of each of the one or more closed cylinders.
3. The electric conversion device of claim 2, further comprising an overflow channel to ensure gas is able to flow freely between the induction coil and the piston discs.
4. The electric conversion device of claim 1, wherein the induction coil is integrated with the casing each of the one or more closed cylinders.
5. An electric conversion device comprising: a. three cylinders, each cylinder having i. a first end; ii. a first valve, disposed at the first end, being configurable to supply a working fluid; iii. a second end; iv. a second valve, disposed at the second end, being configurable to release an expanded working fluid; v. a casing; vi. an induction coil disposed within the casing; and vii. a piston having a magnetic portion, wherein the piston is moveable along a length of an axis of the cylinder; and b. a compressor to sequentially supply each of the first valves of the three cylinders with the working fluid, each first valve of a respective cylinder being configured to open at a time when an associated piston is at its nearest position to the first valve, wherein the first valve and the second valve of each cylinder are operable to be sequentially opened and closed, and wherein expansion of the working fluid forces each piston to mechinically move in a reciprocating motion within the three cylinders, and wherein the reciprocating motion of the pistons generate electricity between the magnetic portion of the pison and the induction coil.
6. The electric conversion device of claim 5, each piston comprising a magnetic piston rod having two ends and a piston disc disposed at each end of the piston rod, wherein each of the one or more cylinders is a two-stroke cylinder, and wherein the induction coil is disposed in a central portion of the casing of each of the one or more closed cylinders.
7. The electric conversion device of claim 6, further comprising an overflow channel to ensure gas is able to flow between the induction coil and the piston discs.
8. The electric conversion device of claim 5, wherein the first valves of each of the closed cylinder is configurable to recieve the working fluid with a phase shift of 120 degrees between the valves.
9. The electric conversion device of claim 8, wherein the second valves of each of the closed cylinders is configurable to permit outflow of the working fluid at a time when the piston is at a postition nearerst to the first valve.
10. The device of claim 8, wherein the first valve of each of the three cylinders is configurable to open during a pressure phase change wherein the piston during an expansion phase moves a distance one-fifth of a length of a full stroke.
11. The device of claim 8, wherein the induction coils of each of the three cylinders are connected to generate a three-phase alternating voltage.
12. The electric conversion device of claim 6, wherein the first valves of each of the closed cylinders are configuarable to open to recieve the working fluid with a phase shift of 120 degrees between the valves.
13. The electric conversion device of claim 12, wherein the second valves of each of the closed cylinders are configurable to open for outflow of the working fluid at a time when the piston is at a postition closest to the first valve.
14. The device of claim 12, wherein the first valve of each of the three cylinders is opened during a pressure phase change wherein the piston durant an expansion phase moves a distance one-fifth of a length of a full stroke.
15. The device of claim 12, wherein the induction coils of each of the three cylinders are connected to generate a three-phase alternating voltage.
16. The electric conversion device of claim 7, wherein the first valves of each of the closed cylinders are configurable to open to recieve the working fluid with a phase shift of 120 degrees between the valves.
17. The electric conversion device of claim 16, wherein the second valves of each of the closed cylinders open are configurabler to permit outflow of the working fluid at a time when the piston is at a postition closest to the first valve.
18. The device of claim 16, wherein the first valve of each of the three cylinders is configurable to open during a pressure phase change wherein the piston during an expansion phase moves a distance one-fifth of a length of a full stroke.
19. The device of claim 16, wherein the induction coils of each of the three cylinders are connected to generate a three-phase alternating voltage.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0025]
[0026]
[0027]
[0028]
[0029]
DESCRIPTION OF EMBODIMENTS
[0030] To implement the invention, a number of embodiments thereof will be presented, reference also being made to the accompanying drawings.
[0031]
[0032]
[0033] When the gas Fl is controlled to flow through the valve V1.sub.in and hits the outwardly facing surface of the first piston disc 12, the piston is thrown against the other end of the cylinder 10 (according to
[0034]
[0035]
[0036] The control of the inlet valves V1.sub.in, V2.sub.in, V3.sub.in, V4.sub.in, V5.sub.in, and V6.sub.in is, in the present example, arranged such that each respective inlet valve at a cylinder sprays in hot gas Fl during approximately ⅕ of the length of stroke, that is during a pressure phase. After this, the respective valve is shut. The expansion phase of the hot gas Fl will then be an additional ⅘ of the length of stroke of the piston 10, 20, 30, 40, 50. If the length of stroke of each respective piston is, for example, 150 mm, this means that the pressure phase proceeds for the first 30 mm of the stroke of the piston. This procedure occurs in each direction for each respective piston. The process in a three-cylinder unit according to
[0037] Generally it may be said that the respective inlet valve (V1.sub.in, V2.sub.in, V3.sub.in, V4.sub.in, V5.sub.in, V6.sub.in) is opened during a pressure phase during which the respective piston 31, 41, 51 moves the distance x of its length of stroke L, whereby the piston during an expansion phase moves the distance L−x, where x is in the order of magnitude of ⅕ of L.
[0038] During a time when a piston at one end of a cylinder (30, 40, 50) performs a piston stroke, an outlet valve V1.sub.out, V2.sub.out, V3.sub.out, V4.sub.out, V5.sub.out, V6.sub.out at the other end of the same cylinder is opened for outflow of expanded working fluid Fl.sub.out. Naturally, a valve controller is guiding the opening and closing of each valve according to a predetermined schedule, so hot and pressurized working fluid is timely guided to the valve to be opened and expanded working fluid timely let out through outlet valves. Said valve controller is not depicted in the drawings.
[0039] When the pistons 31, 41, 51 complete their piston strokes, at each such stroke an induced voltage is generated in due order in the coils 35, 45, 55 since the pistons are magnetic. Since the piston strokes are displaced in time by a phase shift of 120 degrees, a three-phase alternating current will be automatically generated. The use of the generated voltage and any modulation of current curves are not described here.
[0040] The cylinders 30, 40, 50 may advantageously be formed in a block of the same type as in combustion engines for vehicles, for example as a block of light metal or another metal, where inlet channels, outlet channels and cooling channels are incorporated into the block.
[0041]
[0042] In the following, the description is directed towards a heat pump that is used for heating dwellings based on extraction of energy from bedrock, lakes or ground. The examples given here regarding pressure, temperatures or other parameters are hereby related to a heat pump of that kind. If some other use of the heat pump according to the invention is applicable, this means that other values of parameters may be applicable.
[0043] Here, an overview is given of the data of the working fluid during its course through the heat pump cycle. The indicated values are only to be conceived as illustrative examples and may vary in dependence on the purpose in question. At point 1 in the figure, the working fluid Fl in the cycle is in gaseous state, the first state, and may then have a pressure of around 2 kPa and a temperature of around −5° C. When passing through the compressor C, the gas is compressed to the second state, which is a hot gas state (at 2). The pressure of the working fluid may then lie around 22 kPa and its temperature may amount to 120° C. The energy for compressing the working fluid in the compressor C is obtained by supplying electrical energy via the motor M. It is, of course, possible to supply energy to the compressor C with the aid of some other kind of mechanical work.
[0044] A first subflow of the working fluid, now in the form of hot gas, is forwarded in the main circuit Main to a condenser COND. The condenser is designed as a heat exchanger and in example in question, where the heat pump heats a dwelling, the condenser COND is traversed by a first medium which circulates in a heat circuit Q which may be in the form of radiators or floor-heating coils. In a known manner, the heat circuit Q has coils traversing the condenser. The first medium is usually water and is heated by the hot gas upon heat interchange with the working fluid as hot gas in the condenser. The heated water is circulated out into the heat circuit at V.sub.out and is returned, at reduced temperature, at V.sub.in in the condenser COND. Thus, heat is transported away from the condenser while utilizing the heat circuit. The heat delivered by the working fluid in the condenser results in a temperature reduction of the hot gas, which is therefore largely condensed into liquid. A gaseous/liquid state arises in the working fluid. This has been referred to here as the third state (at 3). In this third state, the pressure may amount to about 10 kPa and the temperature may have fallen to about 65° C. or lower, all depending on the energy output in the condenser.
[0045] From the condenser the working fluid is forwarded in the main circuit Main to an evaporator EVAP. Also the evaporator EVAP comprises a heat exchanger which in this case absorbs heat from a second medium, a refrigerant, which circulates in a collector circuit Coll. The second medium (the refrigerant) is in the form of a medium essentially in liquid phase, for example a spirit-water solution, which in the case of geothermal, lake or ground heating circulates in a coil (the collector circuit) for absorbing heat from the rock, the lake or the ground in a known manner. If, as an alternative, the evaporator is part of a cooling circuit, the refrigerant may circulate in, for example, a refrigerated counter or the like. In a cooling circuit, the refrigerant may be ambient air.
[0046] The collector circuit traverses the evaporator EVAP and forms therein a heat exchanger structure together with coils of the main circuit Main. The working fluid in the main circuit Main enters into the evaporator, essentially in liquid phase, and here absorbs heat from the refrigerant upon heat interchange therewith in the heat exchanger structure. Heat is supplied to the evaporator EVAP via the refrigerant which is introduced into the evaporator at its inlet C.sub.in. This heat, added via the collector circuit, then evaporates the working fluid which is supplied to the evaporator essentially in liquid phase. The steam generation heat for the evaporation is obtained from the refrigerant. The refrigerant, thus cooled, is returned in the collector circuit to the heat source (rock, lake or ground) at the outlet C.sub.out. In the case of cooling machines, the refrigerant is returned to the object that is cooled. In the case of an air-heating pump where the refrigerant is air, no collector circuit is needed since the working fluid Fl may be heat-exchanged with ambient air in a heat-exchanger battery.
[0047] The control of the amount of working fluid in gaseous/liquid phase that is allowed to enter the evaporator EVAP is normally controlled via an expansion valve Exp 1 which is located between condenser and evaporator and which, as mentioned, reduces the temperature and pressure of the working fluid supplied to the evaporator EVAP, essentially in liquid state. The operation of the heat pump circuit Main described so far in principle shows the function of a heat pump according to the prior art. According to this prior art, some energy is lost since the compressor C operates also when overpressure already exists in the circuit ahead of the expansion valve Exp 1.
[0048] In a heat cycle according to the above when using the converting unit, which constitutes the device according to the invention, a second subflow of the working fluid is passed in a bypass line past the condenser COND, whereby the working fluid Fl is diverted at a first shunt valve S1 downstream of the outlet of the working fluid from the compressor C. This subflow thus flows in the converting circuit Transf. In this subflow in the converting circuit Transf, the converting unit CONV is placed, which is traversed by the subflow before this is returned to the main circuit Main via a second shunt valve S2 to the inlet of the evaporator EVAP downstream of the expansion valve Exp 1 in the main circuit Main. In certain operating cases, the second shunt valve S2 may be opened for return of the subflow over the converting unit to the main circuit Main downstream of the evaporator EVAP.
[0049] Since the flow of the working fluid Fl.sub.out out of the converting unit CONV still has too high a temperature and too high a pressure to be able to be returned to the main circuit Main upstream of the evaporator EVAP, a subcooler UC is arranged in the flow out of the converting unit. The subcooler UC, which is a condenser, is designed as a heat exchanger and in the example in question the subcooler UC is traversed by a medium which preferably is the refrigerant which also traverses the collector circuit Coll of the evaporator EVAP. Thus, heat is transferred from the working fluid to the refrigerant in a heat exchanger structure in the subcooler, which thus means that the pressure and the temperature are reduced in the working fluid such that this fluid may be returned to the main circuit Main via an expansion valve Exp 2. The refrigerant in the collector circuit Coll is in this case introduced at the inlet C.sub.in in the subcooler UC. The refrigerant is passed out from the collector circuit Coll of the heat pump at the outlet C.sub.out in the evaporator EVAP.
[0050]
[0051] The converting unit CONV, which is a linear hot-gas generator, preferably with two or more cylinders according to the above description, is driven by the hot-gas flow consisting of a subflow, alternatively the whole flow, of the hot gas Fl, which is the compressed working fluid out of the compressor C which via the first shunt valve S1 is controlled to flow through the converting unit CONV, whereby the linear hot-gas generator delivers electrical energy which may be used in a desirable manner. The hot-gas generator may, for example, produce electrical energy that may be used as a contribution for operation of the drive motor M of the compressor C. Alternatively, or simultaneously with feeding to the drive motor M, surplus electricity may be fed out onto an external electrical network. Hence, the converting unit CONV contributes to relieve the drive motor's M requirement of electrical energy in dependence on the surplus of energy which is available in the heat-pump circuit by the pressure and temperature drops that arise therein, and because of the increased available energy output from the collector circuit that is created by designing the heat-pump circuit and dimensioning the collector circuit in the manner described.
[0052] The compressor C may be a piston, scroll or screw compressor. The evaporator EVAP may, in its turn, be of the indirect evaporator type and is then usually in the form of a plate heat exchanger. Alternatively, the evaporation may take place directly in, for example, an evaporation coil for earth/lake heating or may consist of a flange battery for air. Preferably, the compressor C is a speed-controlled dc compressor.
[0053] When utilizing the converting unit CONV according to the invention, the evaporation may, in addition, have a shunted, fixed evaporation process by supplementing it with demand-controlled additional working fluid via the existing expansion valve Exp 1. This is done by the expansion valve being controlled by which value of the temperature absorption that the evaporation is allowed to have. By this method, maximum evaporation is achieved such that the compressor C is capable of carrying out work without the risk of a breakdown caused by so-called liquid knock.
[0054]
[0055] Functional description of the heat pump circuit.
Upon start-up, the shunt valve S1 is kept shut for gas flow through the converting unit CONV by means of control from the control unit CONTR. When the compressor C has attained working pressure with the aid of the controlled expansion valve Exp 1, the control unit CONTR provides opening impulses to the valve S1 which in stages controls a gas flow to the converting circuit Transf, whereby the converting unit CONV starts generating electric voltage to a voltage regulator REG, which regulates feed-out of the generated voltage. The shunt valve S1 is controlled via the voltage regulator REG and the control unit CONTR in such a way that the hot-gas flow controls the speed-controlled dc compressor C, which according to one aspect of the invention is preferably overdimensioned in relation to the requirement of heat in the heat circuit (alternatively, the requirement of “cooling” at the evaporator in the case of a refrigerating plant). The evaporator EVAP is directly fed with a restricted, controlled shunted gas/liquid flow of low pressure due to the fact that the pressure of the subflow passing via the converting circuit has fallen. The utilization of pressure and heat in the heat pump circuit according to the invention may be carried out in several alternative ways, of which only the preferred embodiments have been described here. A charging tank may also be integrated in the heat cycle. In this charging tank, pressure may then be built up during operation, whereby quick start-up of the heat pump may be achieved by utilizing pressure, available in the charging tank, in the circuit even from the start without the compressor C first having to be driven for a while before a pressure has been built up in order for the process to be able to reach the state for normal operation.
[0056] As mentioned before, the heat pump circuit described here may also be used in cooling machines. In these applications, it is cooling of an external medium at the evaporator EVAP that is desired, for example air as the second medium, which in the evaporator EVAP passes through cooling coils with working fluid absorbing heat from the air. If the invention described here is to be used in cooling machines, then, when designing the circuit, the starting-point is instead the cooling effect that is desired in the evaporator EVAP, instead of, as in the examples mentioned above relating to heating purposes, where it is the power demand in the heat circuit of the condenser than controls the design of the circuit.
[0057] If the converting unit CONV is to be used in a heat cycle in a heat pump only for producing electricity, then one example of such a circuit is illustrated in
[0058] In those cases where electrical energy is to be generated in cooling machines by means of a heat cycle in a heat pump according to the above, the refrigerant will be a refrigerant that circulates in the circuit Coll for cooling of objects, such as foodstuffs. If, in the case of cooling machines, it is a question of air-conditioning plants, the refrigerant consists of air which evaporates the working fluid in the evaporator EVAP. In these cases, the coils that transport a refrigerant in a collector circuit Coll may be omitted. Heat delivered in the condenser COND and the subcooler UC, respectively, may be delivered directly to the surrounding atmosphere or be utilized for heating purposes.