SYSTEM AND METHOD FOR MONITORING BY-IMPACTION ASSEMBLY BETWEEN A PROSTHETIC COMPONENT AND A SUPPORT MEMBER, AND SURGICAL KITS INCLUDING SUCH A SYSTEM
20170367847 · 2017-12-28
Assignee
Inventors
- Philippe PIRIOU (BELLOY EN FRANCE, FR)
- Eric RENAULT (LUMBIN, FR)
- Pierric DERANSART (SAINT MARTIN D'URIAGE, FR)
- Jean-Emmanuel Cardon (Domene, FR)
Cpc classification
A61B90/06
HUMAN NECESSITIES
A61F2/4657
HUMAN NECESSITIES
A61F2/4637
HUMAN NECESSITIES
A61F2002/4632
HUMAN NECESSITIES
International classification
G01L1/25
PHYSICS
Abstract
This system comprises: at least one vibrational sensor which is operable to produce data each time an impact application device applies an impact from a user to the prosthetic component during assembly between the prosthetic component and with the support member, the produced data representing acoustic vibrations generated in the air and/or material vibrations generated in the impact application device, an analysis unit which is configured both to calculate a frequency characterization of the vibrations for each impact applied by the impact application device to the prosthetic component, from the corresponding data produced by the at least one vibrational sensor, and to compare the frequency characterizations that are respectively calculated for successive impacts so as to provide at each of the successive impacts either a first indication when the assembly between the prosthetic component and the support member is not fully seated or a second indication when the assembly between the prosthetic component and the support member is fully seated, and a user interface which provides feedback to the user based on the first and second indications.
Claims
1. System for monitoring by-impaction assembly between a prosthetic component and a support member, comprising: at least one vibrational sensor which is operable to produce data each time an impact application device applies an impact from a user to the prosthetic component during assembly between the prosthetic component and with the support member, the produced data representing acoustic vibrations generated in the air and/or material vibrations generated in the impact application device, an analysis unit which is configured both to calculate a frequency characterization of the vibrations for each impact applied by the impact application device to the prosthetic component, from the corresponding data produced by the at least one vibrational sensor, and to compare the frequency characterizations that are respectively calculated for successive impacts so as to provide at each of the successive impacts either a first indication when the assembly between the prosthetic component and the support member is not fully seated or a second indication when the assembly between the prosthetic component and the support member is fully seated, and a user interface which provides feedback to the user based on the first and second indications.
2. System according to claim 1, wherein the at least one vibrational sensor includes a microphone operable to produce data representing the acoustic vibrations generated in the air, the microphone being separate from the prosthetic component.
3. System according to claim 2, wherein the microphone is also separate from the impact application device.
4. System according to claim 3, wherein the microphone, the analysis unit and the user interface are integrated into a portable device, such as a laptop, a smartphone or a pad.
5. System according to claim 2, wherein the microphone is integrated into the impact application device.
6. System according to claim 1, wherein the at least one vibrational sensor includes a piezoelectric sensor which is operable to produce data representing the material vibrations generated in the impact application device, the piezoelectric sensor being integrated into the impact application device.
7. System according to claim 6, wherein the analysis unit and the user interface are also integrated into the impact application device.
8. System according to claim 1, wherein the frequency characterization calculated by the analysis unit is a natural frequency of the acoustic vibrations generated in the air.
9. System according to claim 1, wherein the frequency characterization calculated by the analysis unit is a wave frequency of the material vibrations generated in the impact application device.
10. System according to claim 1, wherein at each of the successive impacts, the analysis unit is configured to compare the frequency characterization resulting from the last impact or an average of the frequency characterizations respectively resulting from the N last impacts, N being a number between two and four, with the frequency characterization resulting from the second last impact or with an average of the frequency characterizations respectively resulting from the M impacts just preceding the last impact, M being a number between two and four.
11. System according to claim 1, wherein at each of the successive impacts, the analysis unit is configured to compare the frequency characterization resulting from the last impact or an average of the frequency characterizations respectively resulting from the N last impacts, N being a number between two and four, with a threshold.
12. Surgical kit, comprising: a prosthetic component to be assembled with a bone by impaction, an impact application device for applying successive impacts to the prosthetic component during assembly between the prosthetic component and the bone, and a system for monitoring assembly between the prosthetic component and the bone, the system being according to claim 1.
13. Surgical kit according to claim 12, wherein the prosthetic component is an acetabular cup of a hip prosthesis, intended to be assembled into an acetabulum of a human pelvis without cement.
14. Surgical kit according to claim 12, wherein the prosthetic component is a humeral stem of a shoulder prosthesis, intended to be assembled into a medullary canal of a human humerus without cement.
15. Surgical kit according to claim 12, wherein the prosthetic component is a glenoid plate of a shoulder prosthesis, intended to be assembled into a glenoid cavity of a human scapula without cement.
16. Surgical kit, comprising: a first prosthetic component and a second prosthetic component, which are to be assembled together by impaction, an impact application device for applying successive impacts to the first prosthetic component during assembly between the first prosthetic component and the second prosthetic component, and a system for monitoring assembly between the first prosthetic component and the second prosthetic component, the system being according to claim 1.
17. Method for monitoring by-impaction assembly between a first prosthetic component and a second prosthetic component, comprising: each time an impact application device applies an impact from a user to the first prosthetic component during assembly between the first prosthetic component and the second prosthetic component, producing data representing acoustic vibrations generated in the air and/or material vibrations generated in the impact application device, from at least one vibrational sensor, calculating a frequency characterization of the vibrations for each impact applied by the impact application device to the first prosthetic component, from the corresponding data produced by the at least one vibrational sensor, comparing the frequency characterizations that are respectively calculated for successive impacts so as to provide at each of the successive impacts a first indication when the assembly between the first prosthetic component and the second prosthetic component is not fully seated then a second indication when the assembly between the first prosthetic component and the second prosthetic component is fully seated, and providing feedback to the user based on the first and second indications.
18. Method according to claim 17, wherein assembly between the first prosthetic component and the second prosthetic component is operated whereas the second prosthetic component is already implanted in a bone.
19. Method according to claim 17, wherein assembly between the first prosthetic component and the second prosthetic component is operated whereas the second prosthetic component is not yet implanted in a bone.
20. Method for monitoring by-impaction assembly between a prosthetic component and a bone, comprising: each time an impact application device applies an impact from a user to the prosthetic component during assembly between the prosthetic component and the bone, producing data representing acoustic vibrations generated in the air and/or material vibrations generated in the impact application device, from at least one vibrational sensor, calculating a frequency characterization of the vibrations for each impact applied by the impact application device to the prosthetic component, from the corresponding data produced by the at least one vibrational sensor, comparing the frequency characterizations that are respectively calculated for successive impacts so as to provide at each of the successive impacts a first indication when the assembly between the prosthetic component and the bone is not fully seated then a second indication when the assembly between the prosthetic component and the bone is fully seated, and providing feedback to the user based on the first and second indications.
Description
[0048] Embodiments of the invention will be better understood from reading the description which will follow, which is given solely by way of example and with reference to the drawings in which:
[0049]
[0050]
[0051]
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[0055]
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[0058] In some embodiments as the one shown in
[0059] The type of the coupling between the distal end 17 of the impactor 11 and the acetabular cup 1 is not limitative for the invention: in any case, this coupling is provided for driving the cup 1 into the acetabulum A by the rod 15 when the impactor 11 is hit by the hammer 12. In summary, the impaction application device allows the surgeon to apply an impact to the acetabular cup 1 in order to assemble this acetabular cup with the pelvis P.
[0060] In practice, as explained in the introductive part of the present document, several impacts or hits are necessary so that the assembly between the acetabular cup 1 and the pelvis P is fully seated, or in other words full or complete or completely seated or properly positioned and assembled.
[0061] Referring back to
[0062] The monitoring system 20 further includes an analysis unit 22 which is in communication with the microphone 21 and which receives the data produced by the microphone 21. The analysis unit 22 is configured to calculate a frequency characterization of the acoustic vibrations V.sub.A for each impact applied by the impact application device 10 to the acetabular cup 1, from the corresponding data provided by the microphone 21. For this purpose, the analysis unit includes an appropriate calculator, for example a microprocessor or an electronic device which accepts as input the data coming from the microphone 21. In some embodiments, calculation performed by the analysis unit 22 corresponds to an FFT (fast Fourier transform) spectrum analysis which leads to calculate a natural frequency, as frequency characterization, for the acoustic vibrations V.sub.A resulting from each impact. For example,
[0063] According to optional aspects, the analysis unit 22 can filter out the data coming from the microphone 21 before calculating the respective frequency characterizations of the acoustic vibrations V.sub.A of the impacts. For example, the analysis unit 22 can include a background noise filter and/or a bandpass filter.
[0064] The analysis unit 22 is also configured to compare the frequency characterizations that are respectively calculated for the successive impacts applied to the acetabular cup 1 by the impact application device 10, so as to provide at each of these successive impacts either a first indication when the assembly between the acetabular cup 1 and the pelvis P is not full or a second indication when the assembly between the cup 1 and the pelvis P is fully seated. This comparison implemented by the analysis unit 12 is intended to indicate a substantial difference between the successive calculated frequency characterizations.
[0065] In some embodiments, this comparison is made, at each of the successive impacts, between the frequency characterization of the acoustic vibrations V.sub.A measured by the microphone 21 at the last impact with the frequency characterization of the acoustic vibrations V.sub.A measured by the microphone 21 at the second last impact: in the case in which the frequency characterizations are the natural frequencies of the acoustic vibrations as illustrated by
[0066] In some embodiments, rather to be the frequency characterization resulting from the last impact, the first member of the comparison implemented by the analysis unit 22 is an average of the frequency characterizations respectively resulting from the N last impacts, N being a number between two and ten, preferably between two and eight, preferably between two and six, and preferably between two and four. In some embodiments, rather to be the frequency characterization resulting from the second last impact, the second member of the comparison implemented by the analysis unit 22 is an average of the frequency characterizations respectively resulting from the M impacts just preceding the last impact, M being a number between two and ten, preferably two and eight, preferably two and six, and preferably two and four. Using one and/or the other of these averages in the comparison implemented by the analysis unit 22 can avoid distorting the result, for example due to one incorrect measurement or processing.
[0067] Also in some embodiments, rather to be the frequency characterization resulting from the second last impact or an average of the impacts just preceding the last impact, the second member of the comparison implemented by the analysis unit 22 is a threshold: this threshold can be predetermined, for example by calibration, or can be calculated, for example as a predetermined percent of the frequency characterization resulting from the first impact or an average of the frequency characterizations resulting from the several first impacts, for example the four first impacts, preferably the three first impacts and preferably the two first impacts.
[0068] Whatever the two members of the comparison implemented by the analysis unit 22, as long as, at each new impact amongst the successive impacts, these two members remain substantially equal to each other, for example equal to each other to about 25% or about 20% or about 15% or about 10% or about 5%, it means that the respective frequency characterizations resulting from the successive impacts applied so far are representative of the partial assembly between the acetabular cup and the pelvis P.
[0069] However, as soon as, for an additional impact, the two compared members are considered by the analysis unit 22 as being different, it means that the assembly between the cup 1 and the pelvis P is now in its fully seated state and no more successive impacts are required. More generally, as long as the result of comparison implemented by the analysis unit corresponds to an unchanged value, to about 25% or about 20% or about 15% or about 10% or about 5%, for the frequency characterizations respectively associated to the impacts applied so far, the analysis unit 22 provides the first indication, that is to say the indication according to which the assembly between the cup 1 and the pelvis P is not fully seated; however, as soon as an additional impact implies a modification for the results of this comparison, the analysis unit 22 provides the second indication, that is to say the indication according to which the assembly between the cup 1 and the pelvis P is fully seated and therefor no additional impacts are necessary to fully seat the cup 1 with the pelvis P.
[0070] An illustration of the forgoing can be considered referring back to
[0071] In practice, calculation and comparison, which are implemented by the analysis unit 22, are processed in real-time and result from appropriate instructions which are stored in the analysis unit 22 or stored on a medium readable by this analysis unit.
[0072] Referring back to
[0073] In use, the monitoring system 20 allows the surgeon to monitor the assembly between the acetabular cup 1 and the pelvis P. Indeed, each time the surgeon uses the impact application device 10 to apply an impact to the cup 1 in view of assembly thereof with the pelvis, the microphone 21 measures the acoustic vibrations V.sub.A generated in the air by the impact and produces data representing these acoustic vibrations V.sub.A. For each impact, these data are processed by the analysis unit 22 in real-time so as to calculate a frequency characterization of the corresponding acoustic vibrations V.sub.A. By comparing the frequency characterizations that are respectively calculated for the successive impacts, the analysis unit 22 provides at each of the successive impacts the first indication then the second indication. As long as the surgeon has feedback from the user interface 23, which corresponds to the first indication, the surgeon continues to apply new impacts, but when the surgeon has feedback corresponding to the second indication, the surgeon can stop to apply any new impact while having the assurance that the assembly between the cup 1 and the pelvis P is fully seated.
[0074] Thus, unnecessary additional impacts are avoided. It can be noted that in the example given in the
[0075] As the monitoring system 20 exploits the acoustic vibrations V.sub.A in the air, this system, especially the microphone 21 thereof, can be separate from the acetabular cup 1, that is to say can be not attached completely and rigidly to the cup 1, insofar as the data provided by the microphone 21 are not directly representative of the displacement of the cup 1 during the assembly thereof.
[0076] In some embodiments as the one shown in
[0077] In some embodiments as the ones shown in the
[0078]
[0079] Turning to the
[0080] The impact application device 110 allows the surgeon to apply successive impacts to the humeral stem 101 so as to assemble this humeral stem with the humerus H and thus move the corresponding assembly from a partial state (or partially seated), as shown in
[0081] The monitoring system 120 allows the surgeon to monitor the assembly between the humeral stem 101 and the humerus H. Like the monitoring system 20, the monitoring system 120 comprises a vibrational sensor 121, an analysis unit 122 and a user interface 123.
[0082] Unlike the vibrational sensor 21 that is sensitive to acoustic vibrations in the air, the vibrational sensor 121 is sensitive to material vibrations V.sub.M that are generated in the impact application device 110 at each impact applied by the impact application device 110 to the humeral stem 101. The sensor 121, which is a piezoelectric sensor in some embodiments, is integrated into the impact application device 110 and is operable to produce data representing the material vibrations V.sub.M. As depicted on the
[0083] The analysis unit 122 is similar to the analysis unit 22, except that the analysis unit is configured to process the data coming from the sensor 121. In some embodiments, the frequency characterization, that is calculated by the analysis unit 122 for each impact applied by the impact application device 110 to the humeral stem 101, is a wave frequency of the corresponding material vibrations V.sub.M generated in the impact application device.
[0084] The interface user 123 is similar or even identical to the interface user 23 of the monitoring system 20.
[0085] In some embodiments as the one shown in the
[0086] In use of the monitoring system 120, each time the surgeon uses the impact application device 110 to apply an impact to the stem 101 in view of assembly thereof with the humerus H, the sensor 121 measures the material vibrations V.sub.M generated in the impact application device 110 by the impact and produces data representing these material vibrations V.sub.M. For each impact, these data are processed by the analysis unit 122 in real-time so as to calculate a frequency characterization of the corresponding material vibrations. By comparing the frequency characterizations that are respectively calculated for the successive impacts, the analysis unit 122 provides at each of the successive impacts the first indication then the second indication. As long as the surgeon has feedback from the user interface 123, which corresponds to the first indication, the surgeon continues to apply new impacts, but when the surgeon has feedback corresponding to the second indication, the surgeon can stop to apply any new impact while having the assurance that the assembly between the stem 101 and the humerus H is fully seated or complete.
[0087] Turning to the
[0088] The impact application device 210 allows the surgeon to apply successive impacts selectively to the humeral head 102 and to the humeral plate 103 so as to assemble selectively this humeral head or this humeral plate with the humeral stem 101 and thus move the corresponding assembly, especially by the aforesaid Morse connection between the features 104 and 105 or between the features 104 and 106, from a partial state to a full state. Similarly to what has been explained above for the impact application devices 10 and 110, the impact application devices 210 includes an impactor 211 and a hammer 212. The impactor 211 comprises a rod 215 having a proximal end 216, on which can be hit the hammer 212, and a distal end 117, which is, in use, coupled selectively to the humeral head 102 or the humeral plate 103, the shape of this distal end 217 being slightly modified depending on the humeral component between the head 102 and the plate 103 to which it is coupled.
[0089] The monitoring system 220 is similar to the monitoring system 120 and comprises a vibrational sensor 221, an analysis unit 222 and a user interface 223 which are respectively similar to the sensor 121, the unit 122 and the interface 123.
[0090] In some embodiments as the one shown in the
[0091] The various embodiments and examples given so far show that the invention can be used to monitor by-impaction assembly between any type of prosthetic components and a support member that is either a bone or another prosthetic component. Thus, in addition to the examples already given above, the invention can be used to monitor by-impaction assembly between a glenoid baseplate and glenoid bone of a human scapula, or between a femoral hip stem and medullary canal of a human femur. In addition to the examples already given above, the invention can also be used to monitor by-impaction assembly between a prosthetic insert and a prosthetic stem, or between a glenosphere and a glenoid baseplate, or between an acetabular ceramic insert and an acetabular cup, or between a humeral head, potentially comprising pyrocarbon, and a humeral anchorage.
[0092] Each feature of the monitoring systems 20, 120 and 220 may be implemented for any of the above-disclosed embodiments, when technically possible.