CALIBRATION OF THE EXTERNAL RESISTANCE VALUE IN THE POWER SOURCING EQUIPMENT OF A POWER OVER ETHERNET SYSTEM
20230204641 · 2023-06-29
Inventors
Cpc classification
G01R1/203
PHYSICS
G01R27/08
PHYSICS
International classification
Abstract
A calibration operation determines a resistance of a sense resistor in a POE system. A voltage measurement is taken with a first current flowing through the sense resistor. A second voltage measurement is taken with a second current flowing through the resistor. A resistance value of the sense resistor is determined based on a voltage difference between the first and second voltage measurements and a current difference between the first current and the second currents.
Claims
1. (canceled)
2. A calibration circuit comprising: a transistor; a first current path including a transistor; a second current path that bypasses the transistor; a sense resistor; an amplifier coupled to a first node and a second node of the sense resistor to provide an indication of voltage across the sense resistor; and control logic configured to: while the transistor is on, perform a first resistance measurement of the sense resistor using the first current path; cause the transistor to turn off after perform the first resistance measurement; while the transistor is off, perform a second resistance measurement of the sense resistor using the second current path; and determine parasitic resistance in the second current path based on the first resistance measurement and the second resistance measurement.
3. The calibration circuit of claim 2 wherein the control logic is further configured to cause a first current from a first current source to be injected at a first current carrying node of the transistor, and to cause a second current from a second current from a second current source at the first current carrying node of the transistor.
4. The calibration circuit of claim 2 wherein, to perform the first resistance measurement, the control logic is configured to: cause a first current at a first current carrying node of the transistor and measure a first voltage; cause a second current at the first current carrying node of the transistor and measure a second voltage; and determine the first resistance measurement based on a voltage difference between the first voltage and the second voltage and a current difference between the first current and the second current.
5. The calibration circuit of claim 4 wherein, to perform the second resistance measurement, the control logic is configured to: cause the first current to be injected at an input to an amplifier and measure a third voltage; cause the second current to be injected at an input to the amplifier and measure a fourth voltage; and determine the second resistance measurement based on a voltage difference between the third voltage and the fourth voltage and a current difference between the first current and the second current.
6. The calibration circuit of claim 2 further comprising a microcontroller implementing the control logic.
7. A calibration circuit comprising: a transistor; a sense resistor; an amplifier coupled to a first node and a second node of the sense resistor to provide an indication of voltage across the sense resistor; and control logic configured to: record a first voltage across the sense resistor measured by the amplifier while a first current is applied to a first node of the sense resistor and a second current is applied to a second node of the sense resistor, measure a second voltage across the sense resistor measured by the amplifier during a second time while a third current is applied to the first node of the sense resistor and a fourth current is applied to the second node of the sense resistor, and determine a resistance value of the sense resistor based at least in part, on a difference between the first voltage and the second voltage, and a current difference between the first current and the third current.
8. The calibration circuit of claim 7 wherein the first current and the second current are nominally equal and the third current and the fourth current are nominally equal and the first current and the third current are different.
9. The calibration circuit of claim 7 wherein the control logic is further configured to periodically measure the resistance value with a transistor turned on, the transistor having a first current carrying node coupled to a port to which a load is attached and having a second current carrying node coupled to the first node of the sense resistor.
10. The calibration circuit of claim 7 wherein the control logic is further configured to periodically measure the resistance value with a transistor turned off, the transistor having a first current carrying node coupled to a port to which a load is attached and a second current carrying node coupled to the first node of the sense resistor.
11. The calibration circuit of claim 7 wherein the control logic is further configured to use the resistance value to determine power being provided to a load through a port coupled to the sense resistor.
12. The calibration circuit of claim 16 further comprising a microcontroller implementing the control logic.
13. A method of determining a parasitic resistance comprising: while a transistor is on, performing a first resistance measurement of a sense resistor using a first current path, the first current path including the transistor; turning the transistor off after making the first resistance measurement; performing a second resistance measurement of the sense resistor with the transistor off using a second current path that bypasses the transistor; and determining parasitic resistance in the second current path based on the first resistance measurement and the second resistance measurement.
14. The method of claim 13 wherein performing the first resistance measurement includes: injecting a first current from a first current source at a first current carrying node of the transistor; and injecting a second current from a second current source at the first current carrying node of the transistor.
15. The method of claim 13 wherein performing the first resistance measurement includes: injecting a first current at a first current carrying node of the transistor and measuring a first voltage; injecting a second current at the first current carrying node of the transistor and measuring a second voltage; and determining the first resistance measurement based on a voltage difference between the first voltage and the second voltage and a current difference between the first current and the second current.
16. The method of claim 15 wherein performing the second resistance measurement includes: injecting the first current at an input to an amplifier and measuring a third voltage; injecting the second current at an input to the amplifier and measuring a fourth voltage; and determining the second resistance measurement based on a voltage difference between the third voltage and the fourth voltage and a current difference between the first current and the second current.
17. A method of determining a sense resistor value, comprising: measuring a first voltage across a sense resistor while a first current is applied to a first node of the sense resistor and a second current is applied to a second node of the sense resistor; measuring a second voltage across the sense resistor during a second time while a third current is applied to the first node of the sense resistor and a fourth current is applied to the second node of the sense resistor; and determining a resistance value of the sense resistor based at least in part on a difference between the first voltage and the second voltage, and a current difference between the first current and the third current.
18. The method of claim 17 wherein the first current and the second current are nominally equal and the third current and the fourth current are nominally equal and the first current and the third current are different.
19. The method of claim 17 further comprising periodically determining the resistance value with a transistor turned on, the transistor having a first current carrying node coupled to a port to which a load is attached and having a second current carrying node coupled to the first node of the sense resistor.
20. The method of claim 17 further comprising periodically determining the resistance value with a transistor turned off, the transistor having a first current carrying node coupled to a port to which a load is attached and a second current carrying node coupled to the first node of the sense resistor.
21. The method of claim 17 further comprising using the resistance value to determine power being provided to a load through a port coupled to the sense resistor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The present invention may be better understood, and its numerous objects, features, and advantages made apparent to those skilled in the art by referencing the accompanying drawings.
[0011]
[0012]
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[0014]
[0015]
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[0020]
[0021]
[0022] The use of the same reference symbols in different drawings indicates similar or identical items.
DETAILED DESCRIPTION
[0023]
[0024]
where ΔV is the difference in the voltage measurements and ΔI is the difference in the currents. The value of the current sources can be determined during manufacturing testing and ΔI stored in non volatile memory (NVM) 221. In calculating the difference between the first and second voltage measurements, note that the offset voltage is canceled.
[0025] Since having the gain of the amplifier 209 known is important for accuracy, in an embodiment the gain of the amplifier is measured and stored and the stored gain value is used for appropriate compensation to provide greater accuracy in measuring the voltage value. In addition, the accuracy of the resistance measurement is limited by the resolution of the ADC, which should be chosen to meet desired accuracy. For the ADC implemented, it is desirable to use as much of the range of the ADC as possible in determining the resistance.
[0026]
where ΔI(I.sub.2−I.sub.1) is known. The value of Rsense is stored for use in power calculations by the PSE during runtime. However, the embodiment described in
[0027]
[0028] The programmed microcontroller 115 controls the measurement sequence for determining the parasitic resistance, including turning on the current sources at the appropriate times, causing the switches to open and close as needed, ensuring the transistor 105 is on or off as needed during the voltage measurements, storing the digital values of the voltage supplied by the ADC 311, and making the calculations to determine Rsense1, Rsense2, and Rparastic. Software to control the operations to make the parasitic measurement can be stored in NVM 221 with the results stored in SRAM 223, NVM 221 (or other storage locations).
[0029]
where ΔI is known.
[0030] Next the second resistance measurement is made using a different current path, namely current injection at the source terminal 320. The second measurement sequence starts in 362 by turning off transistor 105, opening switch 307, closing switch 308, and injecting current at the source terminal 320. In 364, the differential amplifier 309 measures the third voltage across the sense resistor and the ADC 311 supplies the third measured voltage to the microcontroller directly or by storing the first measured voltage in a designated storage location. Next in 366, the control sequence turns off the current source 301 supplying I.sub.1 and turns on the current source 303 supplying I.sub.2. In step 368, the fourth voltage across the sense resistor is measured and the result is supplied to the microcontroller 115 or otherwise stored. In 370 the current source(s) are turned off and in 372 the resistance is calculated as
where ΔI is known. Finally, the microcontroller calculates the Rparasitic=R.sub.sense2−R.sub.sense1 in 374 and stores the measurement of the parasitic for use in future measurements of Rsense. Of course, the two resistance measurements can be stored instead of the value of the parasitic resistance. During operation, knowing the parasitic resistance allows the PSE to make more accurate power measurements and thereby supply the maximum amount of power permitted. Note that the order of some of the steps shown in
[0031]
where ΔI is known as described earlier. Together with Rsense1 and Rsense2 measurements made during board testing to determine the parasitic resistance, changes in Rsense during the life of the product can be accounted for by only measuring Rsense2 operationally and subtracting out the parasitic resistance. As described earlier, the parasitic resistance measured at board testing may be adjusted by the percentage change in operational Rsense2 from the board testing value of Rsense2.
[0032]
Vs+=I×(Rp4+Rsense+Rp5+Rp6),
where Rpn are various parasitic resistances shown in
Vs−=I×(Rp6),
also assuming the resistance R 410>>Rsense.
Vout.sub.1 (using the current source supplying I.sub.1) at node 416 of the differential amplifier 409 can be calculated as
Vout.sub.1≅V.sub.REF−100(I.sub.1×(Rp4+Rsense+Rp5)+Vos).
The voltage measurement is repeated for I=I.sub.2 from the current source 403.
Vout.sub.2≅V.sub.REF−100(I.sub.2×(Rp4+Rsense+Rp5)+Vos).
ΔVout=100(ΔI×(Rp4+Rsense+Rp5)), where ΔI is the difference between the currents I.sub.1 and I.sub.2 and ΔVout is the difference in the two voltage measurements Vout.sub.1 and Vout.sub.2. Thus,
(Rp4+Rsense+Rp5)=ΔVout/(100ΔI).
[0033] Then the switch 407 is opened and the switch 408 closed. The transistor 105 is turned off. Current from the two current sources is sequentially injected on the source terminal 420 resulting in (for the I.sub.1 current injection):
Vs+=I.sub.1×(Rp1+Rp2+Rp4+Rsense+Rp5+Rp6),
Vs−=I.sub.1×(Rp6),
Vout.sub.1≅V.sub.REF−100(I.sub.1×(Rp1+Rp2+Rp4+Rsense+Rp5)+Vos),
The voltage measurement is repeated for I.sub.2 from the current source 403 and
Vout.sub.2≅V.sub.REF−100(I.sub.2×(Rp1+Rp2+Rp4+Rsense+Rp5)+Vos),
ΔVout=100(ΔI×(Rp1+Rp2+Rp4+Rsense+Rp5)), where ΔI=I.sub.2−I.sub.1+ and ΔVout=Vout.sub.1−Vout.sub.2; and
(Rp1+Rp2+Rp4+Rsense+Rp5)=ΔVout/(100ΔI)
[0034] Using the drain measured resistance value, the parasitic resistance can be determined from,
(Rp1+Rp2+Rp4+Rsense+Rp5)−(Rp4+Rsense+Rp5)=(Rp1+Rp2).
[0035] Microcontroller 115 (or other control logic), controls the switches and current sources, makes the calculations described and stores the parasitic resistance value along with the value of (Rp4+Rsense+Rp5) in memory if needed. The parasitic resistance value can be used during operation of the PSE to more accurately determine power being supplied to the load. The source injection measurements can be repeated during operation to ensure that accurate resistance values are maintained to compensate for, e.g., temperature changes or other resistance drift.
[0036]
Vs+==I.sub.1×(Rp1+Rp2+Rp4+Rsense+Rp5+2×Rp6),
where Rpn are the various parasitic resistances shown in
Vs−=I.sub.1×(Rp1+Rp2+2×Rp6)),
where I.sub.1 is the current from the current source 502. The current sources are assumed to be well matched and supply equal I.sub.1 currents but in embodiments, the current sources are measured, e.g., in production test and the current values are stored in non-volatile memory. That way any differences in the current sources can be accounted for during the voltage calculations.
[0037] It is assumed that the resistances R 516 and 518>>Rsense. Vout at node 524 for the I.sub.1 current sources can be calculated as
Vout.sub.1≅V.sub.REF−100(I.sub.1×(Rp4+Rsense+Rp5)+Vos)
The voltage measurement is repeated with current source 503 and 504 simultaneously supplying the current I.sub.2 to the source node 520 and the sense node 522, respectively. Vs+=I.sub.2×(Rp1+Rp2+Rp4+Rsense+Rp5+2×Rp6), where Rpn are the various parasitic resistances shown in
Vs−=I.sub.2×(Rp1+Rp2+2×Rp6)),
where I.sub.2 is the current from the current source 504. The current sources are assumed to be well matched and supply equal I.sub.2 currents but in embodiments, the current sources are measured, e.g., in production test and the current values are stored in NVM. That way any differences in the current sources can be accounted for during the voltage calculations.
[0038] It is assumed that the resistances R 516 and 518>>Rsense. Vout at node 524 for the I.sub.2 current sources can be calculated as
Vout.sub.2=V.sub.REF−100(I.sub.2×(Rp4+Rsense+Rp5)+Vos)
Again, the current sources are assumed to be well matched and supply equal I.sub.2 currents but in embodiments the values of the current sources are measured during production test and stored in NVM for use during sense resistor measurement. Mismatch in the current sources can be compensated for digitally or as described further herein. With two voltage measurements made from the two pairs of current sources, ΔVout=100(ΔI×(Rp4+Rsense+Rp5), where ΔVout=(Vout.sub.2−Vout.sub.1) and ΔI is the difference in the currents (I.sub.2−I.sub.1). Thus, the resistance used for a current measurement to determine if the power supplied to the load is within appropriate limits is given by, (Rp4+Rsense+Rp5)=ΔVout/(100ΔI). While Rp4 and Rp5 and parasitic resistances, those resistances are part of the sense resistance and thus when measuring the voltage across the sense resistance, the parasitic resistances Rp4 and Rp5 are necessarily present and considered part of Rsense for measurement purposes. While switch 514 is shown in the embodiment of
[0039] The topology shown in
(1) ΔI mismatch×(Rp1+Rp2)<<Rsense, and
(2) Rp1 mismatch+Rp2 mismatch<<Rsense.
Both conditions are met when (Rp1+Rp2)<<Rsense. That suggests that mismatch of the current sources and Rp should be minimized to the extent possible.
[0040]
[0041]
[0042] In order to address current mismatch in the current sources, an embodiment swaps the current sources that are coupled to the source and sense terminals during measurements and the measurements are averaged. Referring to
Vsource=I.sub.1×[1.1×(Rp2+Rp4+Rsense+Rp5+Rp6)+(0.9×Rp6)].
Injection on the sense terminal 722 from current source 702 results in
Vsense=I.sub.1×[0.9×(Rp2+Rp6)+(1.1×Rp6)].
Vsource−Vsense−=I.sub.1×[1.1×(Rp4+Rsense+Rp5)+(0.2×Rp2)]
[0043] The current sources are then swapped through additional switches not shown and for the second voltage measurement current source 702 supplies the current I.sub.1×0.9 to the source terminal 720 and current source 701 supplies the current I.sub.1×1.1 to the sense terminal 722. For the second voltage measurement, injection on the source terminal from current source 702 results in
Vsource=I.sub.1×[0.9×(Rp2+Rp4+Rsense+Rp5+Rp6)+(1.1×Rp6)],
Injection at the sense terminal from current source 701
Vsense=I.sub.1×[1.1(Rp2+Rp6)+(0.9×Rp6)],
Vsource−Vsense=I.sub.1×[0.9×(Rp4+Rsense+Rp5)−(0.2×Rp2)]
In order to address the current mismatch, the two voltage measurements are averaged resulting in,
Average(Vsource−vsense)=I.sub.1×(Rp4+Rsense+Rp5).
The voltage measurements are then repeated for the current sources supplying I.sub.2 (not shown in
[0044] Note that averaging has no impact on Rp2 mismatch, so for a 1% calibration Rp2 should be matched, e.g., within 1 mOhm. For ease of illustration, Rp1 was omitted from
[0045] Measuring the resistance of Rsense using the source path (after having previously made the drain path injection) or measuring by injecting simultaneously at the source and sense nodes, allows a load to be on the port terminal during measurements. That assumes that the external load does not change during the measurements. Given the POE environment, the external load should generally be stable. Of course, measurements can be made injecting at the source terminal with transistor 105 off or by injecting at the source and sense terminals simultaneously with transistor 105 off. An accurate resistance measurement can then be used to accurately measure power being supplied to the load by measuring the voltage across the sense resistor.
[0046] Thus, various aspects of a calibration system to measure the resistance value of a sense resistor in a POE environment. The description of the invention set forth herein is illustrative, and is not intended to limit the scope of the invention as set forth in the following claims. Other variations and modifications of the embodiments disclosed herein, may be made based on the description set forth herein, without departing from the scope of the invention as set forth in the following claims.