SYSTEM FOR CULTURING CELLS INCLUDING REMOVING AIR IN CELL CULTURE BAG
20230203422 · 2023-06-29
Assignee
Inventors
Cpc classification
International classification
Abstract
An object of the present invention is to provide a novel approach capable of conveniently and efficiently removing air that has entered a cell culture bag at the time of addition of a culture medium. The present invention provides a system for culturing cells or cell aggregates using a cell culture bag, the cell culture bag having a lower face comprising a plurality of recesses, the culturing system comprising a mechanism which removes air in the cell culture bag through the cell culture bag by applying a pressure before cell addition to the cell culture bag supplemented with a culture medium.
Claims
1. A system for culturing cells or cell aggregates using a cell culture bag, the cell culture bag having a lower face comprising a plurality of recesses, the culturing system comprising a mechanism which removes air in the cell culture bag through the cell culture bag by applying a pressure before cell addition to the cell culture bag supplemented with a culture medium.
2. The culturing system according to claim 1, wherein the application of a pressure to the cell culture bag is performed by applying a pressure to the cell culture bag from above.
3. The culturing system according to claim 1, further comprising a mechanism which stirs the cell culture bag supplemented with cells, followed by culture.
4. The culturing system according to claim 1, further comprising a mechanism which recovers the formed cultured cells or cell aggregates after the completion of culture.
5. The culturing system according to claim 4, further comprising a mechanism which recovers the formed cultured cells or cell aggregates by flipping the cell culture bag vertically after the completion of culture.
6. The culturing system according to claim 1, wherein the lower face of the cell culture bag comprises 10 to 1000000 recesses.
7. The culturing system according to claim 1, wherein the recesses in the cell culture bag have a spherical cap shape.
8. The culturing system according to claim 1, wherein a diameter:depth ratio of the recesses in the cell culture bag is 1:0.25 to 1.
9. The culturing system according to claim 1, wherein the recesses have a diameter of 300 μm to 1500 μm and a depth of 100 μm to 1000 μm.
10. A method for removing air from a cell culture bag comprising a plurality of recesses, the method comprising the step of adding a culture medium to the cell culture bag, and then applying a pressure thereto to remove air in the cell culture bag through the cell culture bag.
11. The method according to claim 10, wherein the lower face of the cell culture bag comprises 10 to 1000000 recesses.
12. The method according to claim 10, wherein the recesses in the cell culture bag have a spherical cap shape.
13. The method according to claim 10, wherein a depth:diameter ratio of the recesses in the cell culture bag is 1:1.5 to 2.5.
14. The method according to claim 10, wherein a diameter:depth ratio of the recesses is 1:0.25 to 1.
15. The method according to claim 10, wherein the recesses have a diameter of 300 μm to 1500 μm and a depth of 100 μm to 1000 μm.
16. The method according to claim 10, wherein the application of a pressure to the cell culture bag is performed by applying a pressure to the cell culture bag from above.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
DESCRIPTION OF EMBODIMENTS
1. Cell Culture Bag
[0046] As used herein, the “cell culture bag” means a culture container formed in a sac-like shape using a gas permeable flexible film material. The cell culture bag has a shape having at least a lower face comprising recesses, and preferably further has a shape having an upper face opposed to the lower face.
[0047] The “gas permeability” means a property of allowing a gas to pass through a flexible film material. In the cell culture bag according to the present invention, the transmission rate of oxygen measured at a test temperature of 37° C. in Determination of Gas Transmission Rate of JIS K 7126 is preferably 5000 mL/(m.sup.2.Math.day.Math.atm) or more.
[0048] Examples of the flexible film material that can be used in the cell culture bag include, but are not limited to, films of resins such as polyethylene, polypropylene, ethylene-vinyl acetate copolymers, polyester, silicone elastomers, polystyrene elastomers, and tetrafluoroethylene-hexafluoropropylene copolymers (FEP). These films may each be used in the form of a single-layer film or may be used in the form of a multilayer (e.g., two-layer or three-layer) film in which materials of the same type or different types are laminated. In the case of forming the cell culture bag by stacking and heat-sealing two films, it is preferred to have a layer that functions as a sealant layer in consideration of heat sealability. For example, the flexible film material can have a configuration of three layers, an inner layer, a base layer, and an outer layer, in order from the inner side of the cell culture bag. The base layer and the inner layer are preferably each constituted using a material having high gas permeability, heat sealability, and transparency. The inner layer is preferably constituted by a material having low cytotoxicity in addition to the characteristics described above. For example, a polyethylene resin such as linear low density polyethylene (LLDPE), very low density polyethylene (VLDPE) or ultra low density polyethylene (ULDPE), low density polyethylene (LDPE), or a blend thereof can be suitably used as such a material. A polyethylene resin having a density of 0.886 g/cm.sup.3 to 0.93 g/cm.sup.3 is suitable for the outer layer. The outer layer may be appropriately omitted. A surface serving as an inner face of the cell culture bag (at least the surface of the lower face) is preferably subjected to low cell adhesion treatment in order to facilitate gathering cells to the center of the bottom of the recesses. Examples of the low cell adhesion treatment include coating with phospholipid polymers, polyvinyl alcohol derivatives, surfactants, or albumin. The thickness of the film can be on the order of 50 to 300 preferably 80 to 160 μm and may be the same thickness or different thicknesses between the upper face and the lower face of the cell culture bag.
[0049] The number of recesses carried by the lower face of the cell culture bag may be determined depending on the size of the cell culture bag or the desired number of cell aggregates, and can be appropriately selected from the range of, for example, 10 to 1000000.
[0050] The shape of the recesses is not particularly limited and is preferably a shape that facilitates gathering cells to the bottom of the recesses. Examples of the shape of the recesses include a spherical cap shape and a shape having a mortar-like (conical) depression. The diameter:depth ratio of the recesses is preferably 1:0.25 to 1, more preferably 1:0.3 to 0.6, in order to facilitate gathering cells to the bottom of the recesses. For example, in one embodiment, the opening size (diameter) thereof can be 300 μm to 1500 μm, and the depth can be 100 μm to 1000 μm.
[0051] The recesses are preferably arranged in a staggered pattern so as to maximize an area occupied by the recesses in the lower face, and may be arranged, if necessary, in a reticular pattern. The center-to-center spacing (pitch) between adjacent recesses 4 is not particularly limited and is preferably minimized within a range in which the outlines of adjacent recesses do not overlap each other. For example, the spacing between the outlines of the recesses can be set to larger than 0 to 1 mm, preferably 0.05 to 0.1 mm.
[0052] The thickness of the cell culture bag is not particularly limited and can be a thickness that enables a liquid depth (distance from the inner surface of a flat face (site except for the recesses) of the lower face film that comes in contact with a culture solution to the inner surface of the upper face film) to be on the order of 1 mm to 20 mm, preferably 2 mm to 8 mm, in supplementing with a culture medium.
[0053] The cell culture bag can have a tubular member allowing a medium, cells, and the like to flow (hereinafter, this member is also referred to as a “port”). The port can be formed from, for example, a thermoplastic resin such as polyethylene, polypropylene, vinyl chloride, a polyethylene elastomer, or a tetrafluoroethylene-hexafluoropropylene copolymer (FEP).
[0054] For the form of the “cell culture bag” according to the present invention, the forms of sac-like culture containers formed using conventional gas permeable flexible film materials known in the art (Japanese Patent No. 5344094, WO2016/208526, Japanese Patent Laid-Open No. 2016-86774, Japanese Patent Laid-Open No. 2019-118319, etc.) can be referred to.
[0055]
[0056]
[0057] The placement table for the cell culture bag 1′ is a plate-like member having a flat placement face for placing the cell culture bag, and depressions for forming recesses on the lower face of the cell culture bag. The placement table can be formed from a metal, a hard resin, or the like. The depressions of the placement face can have a shape capable of forming the recesses mentioned above on the lower face of the cell culture bag pressed thereagainst. The depressions may be formed by establishing corresponding recesses and/or projections on the placement face, or through-holes appropriately arranged in the placement face may be used as the depressions.
[0058]
2. Pressing Apparatus
[0059] In the present invention, a pressing apparatus having a configuration capable of applying a pressure to the cell culture bag packed with a predetermined culture medium can be used. The pressing apparatus has at least: a placement table on which the cell culture bag is to be placed; a pressing member which holds the upper face of the cell culture bag; a support mechanism which supports the up-and-down movement of one or both of the placement table and the pressing member; and a pressure application unit which presses one or both of the placement table and the pressing member against the cell culture bag, and may further has a liquid sending unit which injects or discharges cells or a medium via the port of the cell culture bag. In the case of applying a pressure to the cell culture bag by the self-weight of the pressing member, the pressure application unit may be omitted. Examples of the liquid sending unit include, but are not limited to, pumps such as peristaltic pumps, and syringes. The pressing apparatus may be portable so as to be transferred to an incubator for use, or may be installed in an incubator.
[0060] The placement table according to the present invention has a shape where its placement face supports the cell culture bag in low or no contact with the recesses. Unlike the cell culture bag of Patent Literature 1 mentioned above, this can maintain gas permeability without the close contact between the surface of the cell culture bag and the surface of the placement table upon application of a pressure, and enables air to move from the inside of the bag to the outside of the bag.
[0061] In the present invention, the phrase “applying a pressure” means that the internal pressure of the cell culture bag packed with a predetermined culture medium is increased. The application of a pressure can be performed by sandwiching the cell culture bag between the upper face (placement face) of the placement table and the lower face of the pressing member. Specifically, the pressing member can be pushed down toward the cell culture bag through the use of the support mechanism and the pressure application unit to apply a pressure to the cell culture bag from above, and/or the placement table can be pushed up toward the cell culture bag through the use of the support mechanism and the pressure application unit to apply a pressure to the cell culture bag from below.
[0062]
[0063] The pressing apparatus 100 or 100″ has: a placement table 5 on which the cell culture bag 1 is to be placed; a pressing member 6 having a bottom face 6a which presses a top face portion 21a of an upper face film 21; and a support mechanism 7 which supports the pressing member 6.
[0064] In
[0065] The placement table 5 has a placement face 5a on which the cell culture bag 1 is horizontally placed. This placement face 5a can be a flat face (
[0066] The pressing member 6 is a plate-like member having a planar shape tailored to the top face portion 21a of the cell culture bag 1, and has a flat bottom face 6a.
[0067] The support mechanism 7 is constituted by: a frame 71 disposed on the placement face 5; guide pins 72 which extend upward from four corners of the upper face of the pressing member 6 and penetrate the frame 71 so as to be movable up and down; and pressure application units 73 which push down the pressing member 6. The pressure application units 73 apply a pressure to the cell culture bag 1 by pushing down the pressing member 6 toward the cell culture bag 1. The pressure to be applied can be adjusted by adjusting the force of the pressure application units 73 to push down the pressing member 6, and the distance travelled by the pressing member pushed down. The pressure application units 73 can have a configuration capable of pushing down the pressing member 6 by a predetermined force or at a predetermined distance, and can have a configuration made of screws, springs, magnets, or a combination thereof.
[0068]
[0069] When the cell culture bag 1 is housed in the culture apparatus 100′, the top cover 8′ is first opened via the hinge 9′ (
[0070] Both
3. Cell
[0071] In the present invention, examples of the cells for use in the production of cell aggregates include, but are not particularly limited to, pluripotent stem cells and differentiation-induced cells thereof, neural stem cells, hepatocytes, corneal stem cells, pancreatic islet cells, cardiomyocytes.
[0072] In the present invention, the “pluripotent stem cells” refer to embryonic stem cells (ES cells) and cells potentially having pluripotent differentiation similar thereto, i.e., the ability to differentiate into various tissues (all the endoderm, the mesoderm, and the ectoderm) of a living body. Examples of the cells having pluripotent differentiation similar to that of the Es cells include “induced pluripotent stem cells” (in the present specification, also referred to as “iPS cells”). In the present invention, the pluripotent stem cells are preferably human pluripotent stem cells. The “induced pluripotent stem cells” refer to cells that are obtained by introducing mammalian somatic cells or undifferentiated stem cells with particular factors (nuclear reprogramming factors) such as Oct3/4, Sox2, Klf4 and c-Myc for reprogramming. The “differentiation-induced cells” of the pluripotent stem cells mentioned above mean cells that are obtained by inducing the differentiation of the pluripotent stem cells and characterized by a predetermined phenotype or the expression of a marker. The “marker” means a cell antigen specifically expressed from a predetermined cell type, or a gene thereof, such as “marker protein” or “marker gene”.
[0073] The cells that can be used in the present invention may be cells collected from a living body, may be cultured cells, or may be frozen-thawed cells of these cells. The cells are used in a dissociated or dispersed state.
4. System for Culturing Cell or Cell Aggregate and Method for Removing Air in Cell Culture Bag Packed with Culture Medium
[0074] (1) Mechanism which Removes Air in Cell Culture Bag
[0075] The system for culturing cells or cell aggregates according to the present invention comprises a mechanism which removes air in a cell culture bag, particularly, air bubbles attached to the inside of recesses, by applying a pressure to the bag packed with a culture medium. In the mechanism, the following is carried out.
[0076] The culture medium can be used by appropriately selecting a suitable one for the cells used. The culture medium is added from the port of the cell culture bag using a liquid sending unit such as a pump (e.g., a peristaltic pump) or a syringe. The amount of the culture medium added to the cell culture bag is appropriately adjustable depending on a factor such as the size of the cell culture bag, the number of cells added to the cell culture bag, a culture period, or the desired size of cell aggregates, and is not particularly limited. The bag is preferably filled up with the culture medium so as not to form an air layer in the cell culture bag.
[0077] The application of a pressure to the cell culture bag can be performed using the pressing apparatus mentioned above, and can be performed by sandwiching the cell culture bag between the placement table with the cell culture bag placed thereon and the pressing member that faces the top face portion of the cell culture bag.
[0078] The amplitude and application time of the pressure to be applied to the cell culture bag can be an amplitude and an application time that can remove air in the cell culture bag, particularly air bubbles attached to the inside of the recesses. The amplitude and the application time are appropriately adjustable depending on a factor such as the size of the cell culture bag, the size of openings of the recesses, or the depth of the recesses, and is not particularly limited. The cell culture bag can be treated with a pressure selected from the range of, for example, 0.001 kgf/cm.sup.2 to 0.2 kgf/cm.sup.2, preferably 0.01 kgf/cm.sup.2 to 0.1 kgf/cm.sup.2, for 1 hour to 3 days, preferably 2 hours to 1 day. In the present invention, the removal of air in the cell culture bag is carried out before addition of cells to the cell culture bag. This eliminates the need of taking into consideration the influence of an applied pressure to cells, and the optimum amplitude and application time of the pressure for removing air in the bag can be applied thereto. The application of the pressure to the cell culture bag may be performed inside an incubator for use in culture or outside the incubator.
[0079] According to the present invention, a pressure is applied to the cell culture bag, whereby air in the cell culture bag packed with a culture medium, particularly, air bubbles attached to the inside of the recesses, can be removed to the outside of the bag through a gas permeable flexible film material constituting the cell culture bag. This is different from an approach in which air or air bubbles are dissolved in a culture medium and disappear. Hence, in the case of releasing the applied pressure later, the removed air or air bubbles do not reappear.
[0080] (2) Mechanism which Cultures Cell
[0081] The system for culturing cells or cell aggregates according to the present invention can comprise a mechanism which cultures cells in the cell culture bag packed with a culture medium from which air has been removed. In the mechanism, the following is carried out. The cells are added from the port of the cell culture bag using a liquid sending unit such as a pump (e.g., a peristaltic pump) or a syringe. The number of cells added to the cell culture bag is appropriately adjustable depending on a factor such as the size of the cell culture bag, a culture period, or the desired size of cell aggregates, and is not particularly limited. The number can be on the order of, for example, 1×10.sup.3 to 1×10.sup.7 cells/mL. The cells are added to the cell culture bag and then stirred with the culture medium. By such stirring, the numbers of cells that enter the individual recesses on the lower face of the cell culture bag can be substantially equalized in a subsequent step. The stirring may be performed manually or by a robot arm and/or can be performed using a vibrator.
[0082] The cells can be cultured under appropriate conditions for the cells used, and can be cultured in an incubator adjusted to an appropriate temperature (30 to 40° C., for example, 37° C.), CO.sub.2 concentration (5 to 10%, for example, 5%), and humidity (90 to 95%, for example, 95%). The culture period can be appropriately determined depending on a factor such as the desired size of cell aggregates or the type of the cells, and is not particularly limited. The culture period is, for example, 1 to 10 days, preferably 2 to 7 days.
[0083] (3) Mechanism which Recovers Formed Cultured Cell or Cell Aggregate
[0084] The system for culturing cells or cell aggregates according to the present invention can comprise a mechanism which recovers cultured cells or cell aggregates formed in the recesses after the completion of culture. In the mechanism, the following is carried out. The cultured cells or the cell aggregates formed in the recesses can be recovered by use of an arbitrary approach capable of floating the cell aggregates in the culture medium and taking the cell aggregates out of the recesses. A physical approach can be used as such an approach. For example, an approach of flipping the cell culture bag vertically, applying vibration to the cell culture bag, thrusting up the recesses from the outer side of the cell culture bag using, for example, a protruding member (Japanese Patent Laid-Open No. 2019-118319), or removing the cell culture bag from the placement face and flattening the recesses (when the recesses are formed from the depressions of the placement face) can be used. Such an approach may be performed manually or by a robot arm and/or can be performed using a vibrator. Alternatively, air, a culture medium, or an appropriate buffer solution such as saline may be injected to the cell culture bag via the port of the cell culture bag, and the cell aggregates can be floated by the resulting jet flow and taken out of the recesses. The cell aggregates floated in the culture solution can be recovered, together with the culture medium, etc., from the port of the cell culture bag.
[0085] Hereinafter, the present invention will be described with reference to Examples. However, the present invention is not limited by these Examples.
EXAMPLES
Experiment 1. Removal of Air in Medium-Sized Cell Culture Bag
(1-1) Medium-Sized Cell Culture Bag
[0086] A medium-sized cell culture bag having the same configuration as that of the cell culture bag shown in
(1-2) Experimental Method
[0087] 10 mL of a culture medium was added from the port of the medium-sized cell culture bag, and the port was closed. While each pressure of 0 kgf, 0.5 kgf, 1.0 kgf, 2.0 kgf, or 4.0 kgf (surface pressure: 0 kgf/cm.sup.2, 0.01 kgf/cm.sup.2, 0.02 kgf/cm.sup.2, 0.04 kgf/cm.sup.2, or 0.08 kgf/cm.sup.2) was applied thereto using a pressing apparatus, the bag was preserved in a CO.sub.2 incubator (37° C., 95% humidity, 5% CO.sub.2).
[0088] The presence or absence of air bubbles in the recesses was observed before preservation (0 hours) and 2.5 hours, 4.5 hours, 9 hours, 15 hours, and 72 hours after preservation.
(1-3) Results
[0089]
Experiment 2. Removal of Air in Cell Culture Bag Having Gas Non-Permeable Film on Lower Face
(2-1) Medium-Sized Cell Culture Bag Having Gas Non-Permeable Film on Lower Face
[0090] A medium-sized cell culture bag having the same configuration as that of the cell culture bag used in the experiment 1 was prepared and used except that the gas permeable film on the lower face (recess side) was changed to a multilayer gas non-permeable film prepared through the adhesion between polyethylene and an ethylene-vinyl alcohol copolymer (EVOH). The gas non-permeable film (thickness: 118.5 μm) consisted of polyethylene (thickness: 67.7 μm), an adhesive layer (thickness: 17.3 μm), and EVOH (thickness: 30.5 μm) in order from the inside. The gas transmission rates of the gas permeable film and the gas non-permeable film used in the experiments will be given below.
TABLE-US-00001 TABLE 1 Gas transmission rate of each film (37° C.-dry) Oxygen Nitrogen (mL/m.sup.2 .Math. day atm) (mL/m.sup.2 .Math. day atm) Gas permeable film 8250 3040 Gas non-permeable film 91.7 34.5
(2-2) Experimental Method
[0091] 10 mL of a culture medium was added from the port of each of the cell culture bag having a gas non-permeable film on the lower face (hereinafter, referred to as the “gas non-permeable cell culture bag”) and the gas permeable cell culture bag prepared in the experiment 1, and the port was closed. While a pressure of 0.8 kgf (surface pressure: 0.016 kgf/cm.sup.2) was applied to each bag using a pressing apparatus, the bag was preserved in a CO.sub.2 incubator (37° C., 95% humidity, 5% CO.sub.2).
[0092] The presence or absence of air bubbles in the recesses was observed before preservation (0 hours) and 1 hours to 23 hours after preservation.
(2-3) Results
[0093]
[0094] In the gas permeable cell culture bag (
Experiment 3. Removal of Air in Large Cell Culture Bag (3-1) Large Cell Culture Bag
[0095] A large cell culture bag having the same configuration as that of the cell culture bag shown in
(3-2) Experimental Method
[0096] 200 mL of a culture medium was added from the port of the large cell culture bag, and the port was closed. While each pressure of 1.0 kgf (surface pressure: 0.01 kgf/cm.sup.2) was applied thereto using a pressing apparatus, the bag was preserved in a CO.sub.2 incubator (37° C., 95% humidity, 5% CO.sub.2).
(3-3) Results
[0097]
[0098] From the results described above, the method of the present invention was confirmed to be able to conveniently and efficiently remove air bubbles attached to the inside of a plurality of recesses in a cell culture bag packed with a culture medium. The diameter (350 μm) of the recesses in the large cell culture bag used in this experiment was smaller than the diameter (500 μm) of the recesses in the medium-sized cell culture bag mentioned above, and the size of air bubbles in the recesses was also smaller. Therefore, these air bubbles were removed in a short time.
REFERENCE SIGNS LIST
[0099] 1 and 1′: Cell culture bag [0100] 2 and 2′: Bag body [0101] 20 and 20′: Peripheral part [0102] 21 and 21′: Upper face film [0103] 21a and 21a′: Top face portion [0104] 21b and 21b′: Sloping portion [0105] 22 and 22′: Lower face film [0106] 3 and 3′: Port [0107] 4 and 4′ Recess [0108] 5 and 5′: Placement table [0109] 5a and 5a′: Placement face [0110] 5b: Opening [0111] 5b′: Depression [0112] 6: Pressing member [0113] 6a: Bottom face [0114] 7: Support mechanism [0115] 71: Frame [0116] 72: Guide pin [0117] 73: Pressure application unit [0118] 8′: Top cover [0119] 9′: Hinge [0120] 10′: Lock mechanism [0121] 100, 100′, and 100″: Pressing apparatus [0122] 11: Air