INDOOR UNIT OF AIR CONDITIONER
20230204251 · 2023-06-29
Inventors
- Kidong Kim (Seoul, KR)
- Seokho Choi (Seoul, KR)
- Sunghyun NAM (Seoul, KR)
- Hakjae Kim (Seoul, KR)
- Pyo SAGONG (Seoul, KR)
Cpc classification
F24F2013/1433
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/1413
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2013/1473
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F1/0057
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/1426
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The present disclosure relates to an indoor unit of an air conditioner, the indoor unit including: a case having an outlet elongated in one direction; a first vane disposed at the outlet; a second vane disposed at the outlet at a position behind the first vane; a drive motor disposed on one side of the outlet and configured to provide a driving force to at least one of the first vane or the second vane; a drive link coupled to a shaft of the drive motor, and having a first end connected to the first vane and a second end connected to the second vane; and a first vane link having a first end connected to the case and a second end connected to an end portion in a longitudinal direction of the first vane, wherein the first vane has a first curvature formed on a surface perpendicular to an air discharge direction and formed in the longitudinal direction, such that the outlet may be tightly closed in response to sagging of a central part of the first vane due to self-weight in a dual vane structure, and in response to torsion that occurs due to a third vane link provided in the dual vane structure.
Claims
1. An indoor unit of an air conditioner, the indoor unit comprising: a case having an outlet elongated in one direction; a first vane disposed at the outlet; a second vane disposed at the outlet at a position behind the first vane; a drive motor disposed on one side of the outlet and configured to provide a driving force to at least one of the first vane or the second vane; a drive link coupled to a shaft of the drive motor, and having a first end connected to the first vane and a second end connected to the second vane; and a first vane link having a first end connected to the case and a second end connected to an end portion in a longitudinal direction of the first vane, wherein the first vane has a first curvature formed on an upper surface or a lower surface in the longitudinal direction.
2. The indoor unit of claim 1, wherein the first curvature is concave in an air discharge direction when the first vane closes the outlet.
3. The indoor unit of claim 2, wherein the first curvature is formed such that an upper surface of the first vane is convex upward.
4. The indoor unit of claim 1, wherein the first curvature is formed at a rear end of the first vane, wherein the first vane further has a second curvature with a radius of curvature different from a radius of curvature of the first curvature.
5. The indoor unit of claim 4, wherein the first radius of curvature is shorter than the second radius of curvature.
6. The indoor unit of claim 1, wherein the first vane has a third curvature formed in a direction intersecting a direction in which the first curvature is formed.
7. The indoor unit of claim 6, wherein the third curvature is formed perpendicular to a longitudinal direction of the outlet.
8. The indoor unit of claim 6, wherein the third curvature is convex in the air discharge direction when the first vane closes the outlet.
9. The indoor unit of claim 6, wherein, with respect to the first vane, a center of curvature of the third curvature is located on an opposite side of a center of curvature of the first curvature.
10. The indoor unit of claim 6, wherein the center of curvature of the first curvature is located below the first vane, and the center of curvature of the third curvature is located above the first vane.
11. The indoor unit of claim 1, further comprising a third vane link having a first end connected to the case and a second end connected to the first vane, and located further inward than the first vane link.
12. The indoor unit of claim 11, wherein a connection position between the third vane link and the first vane is above a connection position between the first vane link and the first vane.
13. The indoor unit of claim 11, wherein a connection point between the first vane and the first vane link is spaced apart from a connection point between the first vane and the drive link.
14. The indoor unit of claim 11, wherein a virtual first straight line connecting a front end and a rear end of a left surface or a right surface of the first vane intersects a virtual second straight line connecting a front end and a rear end of a central part of the first vane.
15. The indoor unit of claim 14, wherein the first straight line and the second straight line intersect each other at a rear of the first vane.
16. The indoor unit of claim 11, wherein a distance between the first end and the second end of the third vane link is shorter than a distance between the first end and the second end of the first vane link.
17. An indoor unit of an air conditioner, the indoor unit comprising: a case having an outlet extending in a first direction; a first vane disposed at the outlet and extending in the first direction; a second vane disposed at the outlet at a position behind the first vane; a drive motor disposed on one side of the outlet and configured to provide a driving force to at least one of the first vane or the second vane; a drive link coupled to a shaft of the drive motor, and having a first end connected to the first vane and a second end connected to the second vane; and a first vane link having a first end connected to the case and a second end connected to an end portion in the first direction of the first vane, wherein the first vane has a first curvature formed in the first direction.
18. The indoor unit of claim 17, wherein the first vane further has a second curvature with a radius of curvature different from a radius of curvature of the first curvature.
19. The indoor unit of claim 17, wherein the first vane has a third curvature formed in a direction intersecting a direction in which the first curvature is formed.
20. The indoor unit of claim 17, wherein the first radius of curvature is shorter than the second radius of curvature.
Description
BRIEF DESCRIPTION OF DRAWINGS
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MODE FOR THE INVENTION
[0046] Advantages and features of the present disclosure and methods for achieving the same become apparent from the embodiments described below in conjunction with the accompanying drawings. However, the present disclosure is not limited to the embodiments described below, and may be embodied in various forms. The embodiments are provided merely to make the present disclosure fully disclosed and to completely inform those skilled in the art of the category of the invention. The present disclosure is defined only by the appended claims. The same reference denotations refer to the same component throughout the specification.
[0047] The present disclosure will be described in detail with reference to the accompanying drawings.
[0048] Referring to
[0049] The case 100 includes an inlet (not shown) and an outlet 101. After air is drawn through the inlet (not shown), the air passes through an internal air flow path to be discharged through the outlet 101. The air drawn through the inlet (not shown) passes through the heat exchanger (not shown) disposed in the case 100. The heat exchanger (not shown) cools or heats the air by performing heat exchange with air flowing in the case 100 by heat transfer. The blower fan (not shown) draws in air and causes the air to flow therein, and provides a blowing force for discharging air cooled or heated by passing through the heat exchanger (not shown).
[0050] An indoor unit of an air conditioner according to an embodiment of the present disclosure may be an indoor unit of a wall-mounted air conditioner including a case 100 and hung on the wall. In this case, the inlet (not shown) may be disposed at an upper side of the case 100. In addition, the outlet 101 may be disposed at a front or lower side of the case 100. A plurality of inlets (not shown) and outlets 101 may be provided. In this case, the case 100 may have a rectangular shape which is elongated from side to side when viewed from the front.
[0051] Referring to
[0052] The outlet 101 according to the present disclosure may be an open portion having a generally rectangular shape which is elongated from side to side. In this case, when the vane is disposed inside the outlet 101 or extends from the inside to the outside of the outlet 101, a width of the vane may be smaller than or equal to a width of the outlet 101 with respect to each longitudinal direction thereof. However, when the vane is disposed outside of the outlet 101, a longitudinal width of the vane may be greater than a longitudinal width of the outlet 101.
[0053] The longitudinal direction of the outlet 101 may be defined as a first direction.
[0054] A plurality of vanes according to the present disclosure may be provided. In the case where the plurality of vanes are disposed, the vanes may be disposed inside the outlet 101, may extend from the inside to the outside of the outlet 101 or may be disposed outside of the outlet in the same manner or in different manners. In addition, the respective vanes may be different in width or breadth.
[0055] The vanes according to the present disclosure may be two in number. In an embodiment of the present disclosure, when two vanes are disposed as described above, the two vanes will be defined as dual vanes. In this case, one vane may have a greater width or breadth in the longitudinal direction than the other one. The two vanes may be sequentially disposed in a front-rear direction with respect to an air discharge direction of the outlet 101. In this case, one vane is a main vane, and the other one may be an auxiliary vane. In this case, both or each of the one vane and the other vane may rotate. Further, the center of gravity of both or each of the one vane and the other vane may be moved. The two vanes may be controlled to rotate or move independently of each other or may be controlled to rotate or move dependently with each other. In this case, the one vane may be a first vane 340, and the other vane may be a second vane 350.
[0056] Referring to
[0057] Referring to
[0058] A step motor may be used as the vane motor 200. In addition, the vane motor 200 may be directly connected to a core body shaft 312 of the drive link 310. In this case, a rotation direction and a rotation speed of the drive link 310 may be equal to a rotation direction and a rotation speed of the vane motor 200.
[0059] The vane motor 200 is disposed on one side of the first vane 340 or the second vane 350. More specifically, the vane motor 200 may be disposed outside of the elongated outlet 101 in the longitudinal direction.
[0060] A shaft of the vane motor 200, disposed outside of the outlet 101, passes through one end of the outlet 101 to extend inward, and the shaft may cause the first vane 340 or the second vane 350 disposed inside the outlet 101 to perform motion.
[0061] Referring to
[0062] Referring to
[0063] The vane module 300 includes the first vane link body 321 having one end coupled to the case 100 so as to be rotatable relative to the case 100. The vane module 300 includes the second vane link 330 connected to the second drive link body 318 so as to be rotatable relative to the second drive link body 318. The first vane link body 321 may have a bar shape extending in the longitudinal direction of the outlet 101. When viewed from the side, the outlet 101 may have a curved shape having a curvature, and the first vane link body 321 may have a shape that is curved with the same curvature as the curvature.
[0064] The core body 311 is coupled to the shaft of the vane motor 200. The core body 311 is disposed opposite the vane motor 200 with one side wall of the outlet 101 disposed therebetween. The core body 311 includes the core body shaft 312. When the core body 311 is coupled to the shaft of the vane motor 200, the core body shaft 312 of the core body may overlap the shaft.
[0065] The first drive link body 313 extends in one direction from the core body 311. The second drive link body 318 extends in another direction from the core body 311. The second drive link body 318 extends in a direction different from an extending direction of the first drive link body 313.
[0066] The first drive link body 313 is a component for moving the first vane 340 by transmitting the driving force of the vane motor 200 to the first vane 340.
[0067] A first end of the first drive link body 313 is coupled to the core body 311. Alternatively, the first drive link body 313 may be integrally formed with the core body 311. The first drive link body 313 extends in one direction from the core body 311. A second end of the first drive link body 313 is connected to the first vane 340. More specifically, the second end of the first drive link body 313 is connected to a first vane rib 344 of the first vane 340. More specifically, the second end of the first drive link body 313 is connected to a 1-1 vane shaft 342 of the first vane rib 344.
[0068] A first drive link shaft 317 may be formed at the second end of the first drive link body 313. When the first drive link body 313 and the first vane 340 are fastened, the first drive link shaft 317 overlaps the 1-1 vane shaft 342.
[0069] The first drive link body 313 may include a first member 314, having a first end connected to the core body 311, and a second member 315 having a first end connected to a second end of the first member 314 and a second end connected to the first vane 340 so as to be rotatable relative to the first vane 340. In addition, a connection part 316 for connecting the first member 314 and the second member 315 may be disposed between the first member 314 and the second member 315.
[0070] The first member 314 and the second member 315 may extend in different directions with the connection part 316 disposed therebetween. An angle formed between the first member 314 and the second member 315 is less than 180 degrees, and is preferably more or less than about 90 degrees in consideration of durability and the like to stably resist torque. In this case, an angle formed between the first member 314 and the second member 315 may be an included angle between a straight line, connecting a center of gravity of the connection part 316 and a center of gravity of the first member 314, and a straight line connecting a center of gravity of the connection part 316 and a center of gravity of the second member 315, or may be an included angle between a tangent line of the first member 314 and a tangent line of the second member 315. In this case, the center of gravity of each of the connection part 316, the first member 314, and the second member 315 may be located on a plane perpendicular to the core body shaft 312.
[0071] The second drive link body 318 is a component for moving the second vane 350 by transmitting the driving force of the vane motor 200 to the second vane 350.
[0072] A first end of the second drive link body 318 is coupled to the core body 311. Alternatively, the second drive link body 318 may be integrally formed with the core body 311. The second drive link body 318 extends in one direction from the core body 311. A second end of the second drive link body 318 is connected to the second vane 350. More specifically, the second end of the second drive link body 318 is connected to a first end of the second vane link 330, and a second end of the second vane link 330 is connected to a second vane rib 354 of the second vane 350.
[0073] A second drive link shaft 319 is formed at the second end of the second drive link body 318. When the second drive link body 318 and the second vane link are fastened, the second drive link shaft 319 overlaps a 2-2 vane link shaft 333.
[0074] The second drive link body 318 extends in a direction opposite an extending direction of the first drive link body 313.
[0075] A length of the second drive link body 318 may be shorter than a length of the first drive link body 313. More specifically, a length from the core body 311 to an end portion of the first member 314 may be longer than a length from the core body 311 to an end portion of the second drive link body 318.
[0076] A distance from the core body 311 to the end portion of the second drive link body 318 may be shorter than a distance from the core body 311 to a connection point between the second vane 350 and the case 100. In other words, a distance from the core body 311 to the second drive link shaft 319 may be shorter than a distance from the core body 311 to a 2-1 vane shaft 352. Accordingly, when rotating, the drive link 310 may rotate without colliding with the second vane 350, and a radius of rotation of the second vane 350 may be smaller than a radius of rotation of the first vane 340.
[0077] The case 100 according to the present disclosure may further include a link mounting portion 110. In this case, the vane module 300 may be mounted in the link mounting portion 110 disposed inside the case 100. Each of the first vane link body 321, the drive link 310, and the second vane 350 may be coupled to the link mounting portion 110 so as to be rotatable relative to the link mounting portion 110. In this case, the link mounting portion 110 may be integrally formed with the case 100 or may be formed separately from the case 100. In the case where the link mounting portion 110 is formed separately from the case 100, the vane module 300 may also be removed together when the link mounting portion 110 is removed from the case 100, thereby reducing the assembly time and facilitating removal and replacement.
[0078] The case 100 according to the present disclosure may include a vane motor coupling portion 120 which is disposed inside the case 100, and to which the vane motor 200 is coupled. When the case 100 includes the link mounting portion 110, the vane motor coupling portion 120 may be disposed at the link mounting portion 110. The vane motor coupling portion 120 is a component for stably supporting the vane motor 200 during rotation of the vane motor 200. The vane motor coupling portion 120 may be disposed inside the link mounting portion 110 and may be disposed outside the link mounting portion 110. In the case where the vane motor coupling portion 120 is disposed outside the link mounting portion 110, a hole, through which the shaft of the vane motor 200 may pass, may be formed in the link mounting portion 110 to receive a driving force from the vane motor 200.
[0079] A step motor may be used as the vane motor 200. In addition, the vane motor 200 may be directly connected to the core body shaft 312 of the drive link 310. In this case, a rotation direction and a rotation speed of the drive link 310 may be equal to a rotation direction and a rotation speed of the vane motor 200.
[0080] Meanwhile, referring to
[0081] In addition, the second vane link 330 includes a 2-2 vane link shaft 333, connected to the second drive link body 318 so as to be rotatable relative to the second drive link body 318, and a 2-1 vane link shaft 332 connected to the second vane 350 so as to be rotatable relative to the second vane 350. The 2-2 vane link shaft 333 is disposed at a first end of the second vane link 330. The 2-1 vane link shaft 332 is disposed at a second end of the second vane link 330. When the vane motor 200 is in operation and the drive link 310 rotates, the second drive link body 318 of the drive link 310 and the 2-2 vane link shaft 333 rotate about the core body shaft 312 of the drive link 310. In this case, a position of the 2-1 vane shaft 352 of the second vane 350 is fixed to the link mounting portion 110, such that when the drive link 310 rotates, the second drive link body 318 and the second vane 350 make contact with each other, which may restrict rotation. In order to prevent such interference, the 2-2 vane link shaft 333 and the 2-1 vane shaft 352 may be spaced apart from each other by a predetermined distance or more. The distance may be preferably defined as a distance between the 2-2 vane link shaft 333 and the 2-1 vane shaft 352 when the 2-2 vane link shaft 333 and the 2-1 vane shaft 352 are located at a shortest distance to come into contact with each other.
[0082] In addition, referring to
[0083] The first vane 340 rotates to open or close the outlet 101 according to a rotation direction. In this case, a rotation direction of the first vane 340 to open the outlet 101 may be defined as a first rotation direction R1. Referring to
[0084] When the first vane 340 rotates in the first rotation direction R1, at least a portion of the first vane 340 may move closer to the connection part 316 of the first drive link body 313.
[0085] Referring to
[0086] A rotating shaft disposed at the second end of the second member 315 may coincide with the 1-1 vane shaft 342 of the first vane 340. The shaft disposed at the core body 311 and the center of the core body shaft 312 may coincide with each other. The rotating shaft disposed at the second end of the second member 315 may form a straight line with the core body shaft 312. When the first vane 340 rotates in the first rotation direction R1, the rear end of the first vane 340 may pass through the straight line to be closer to the connection part 316.
[0087] When the first vane 340 rotates in the first rotation direction R1, the rear end of the first vane 340 may come into contact with the connection part 316. In this case, the first vane 340 no longer rotates in the first rotation direction R1. Accordingly, the connection part 316 may act as a stopper for restricting a maximum rotation range of the first vane 340.
[0088] In addition, the first drive link body 313 may have a curved shape or a bent shape. In this case, the connection part 316 of the first drive link body 313 may be formed at a position to come into contact with the rear end of the first vane 340 when the first vane 340 rotates in a maximum rotation range.
[0089] Further, when the outlet 101 is opened, the first vane 340 rotates in the first rotation direction R1, and the drive link 310 rotates in a second rotation direction R2. The second rotation direction R2 may be a direction opposite the first rotation direction R1. The second member 315 of the first drive link body 313 may extend from the connection part 316 in a direction opposite the second rotation direction R2.
[0090] Meanwhile, a rotation range of the first vane 340 is determined based on an angle of the first vane 340 when the indoor unit stops and the first vane 340 closes the outlet 101. In this case, a maximum rotation angle Amax of the first vane 340 may be 150 degrees, and preferably 140 degrees.
[0091] Referring to
[0092] The first vane 340 is a component disposed at the outlet 101 and guiding air to be discharged. When an electric current is applied, the first vane 340 guides the air to be discharged, and when no electric current is applied, the first vane 340 closes the outlet 101. Closing of the outlet 101 by the first vane 340 means that an upper surface of the first vane 340 comes into close contact with the outlet 101 to spatially separate the outlet 101 from an indoor space. The first vane 340 is disposed perpendicular to the outlet 101 to cover the outlet 101 from the outside. By closing the outlet 101, the first vane 340 may prevent the air conditioner from being contaminated by foreign matter entering into the air conditioner through the outlet 101 when no electric current is applied.
[0093] The first vane 340 is connected to the first drive link body 313 so as to be rotatable relative to the first drive link body 313, and may be connected to the second end of the first vane link body 321 so as to be rotatable relative to the second end of the first vane link body 321.
[0094] In this embodiment, the first vane 340 may include a first vane body 341, and the first vane body 341 may be elongated in a longitudinal direction of the outlet 101.
[0095] Referring to
[0096] The first vane 340 has a width with a predetermined distance between the front side and the rear side. The first vane 340 may have a generally rectangular shape which is elongated in the longitudinal direction of the outlet 101. The width of the first vane 340 may be defined as a distance between a front end and a rear end thereof. A length of the first vane 340 may be defined as a distance between a left end and a right end thereof.
[0097] In addition, referring to
[0098] The 1-1 vane shaft 342, connected to the first drive link shaft 317 of the first drive link body 313 so as to be rotatable relative to the first drive link shaft 317, may be formed in the first vane rib 344. When the first drive link body 313 is connected to the first vane 340, the first drive link shaft 317 and the 1-1 vane shaft 342 overlap each other.
[0099] A 1-2 vane shaft 343, connected to the 1-1 vane link shaft 322 of the first vane link body 321 so as to be rotatable relative to the 1-1 vane link shaft 322, may be formed in the first vane rib 344. When the first vane rib 344 is connected to the first vane 340, the 1-1 vane link shaft 322 and the 1-2 vane shaft 343 overlap each other.
[0100] In addition, in the first vane rib 344, the 1-1 vane shaft 342 may be disposed adjacent to the rear end side of the first vane 340 and the 1-2 vane shaft 343 may be disposed adjacent to the front end side of the first vane 340. In other words, the 1-1 vane shaft 342 may be disposed behind the 1-2 vane shaft 343. In other words, a connection point between the drive link 310 and the first vane 340 may be located behind a connection point between the first vane link 320 and the first vane 340.
[0101] Further, with respect to a longitudinal direction of the second member 315, a distance between the first end of the second member 315 and the 1-1 vane shaft 342 may be shorter than a shortest distance between the 1-1 vane shaft 342 and the 1-2 vane shaft 343. Specifically, among points on a tangent line of a slope which is perpendicular to the longitudinal direction of the second member 315, a distance between a point, located further away from the 1-1 vane shaft 342, and a center of the 1-1 vane shaft 342 may be shorter than a shortest distance between the center of the 1-1 vane shaft 342 and the 1-2 vane shaft 343.
[0102] This is because, when the first vane 340 is closed, the first vane 340 rotates in a direction opposite the first rotation direction R1, and the drive link 310 rotates in a direction opposite the second rotation direction R2, in which case a portion of the first drive link body 313 passes through a space between the 1-1 vane shaft 342 and the 1-2 vane shaft 343 of the first vane rib 343, thereby causing interference between the first vane 340 and the drive link 310, and restricting a rotation range of the first vane 340.
[0103] A distance between the connection part 316 and the first drive link shaft 317 may be shorter than a distance between the 1-1 vane shaft 342 and the 1-2 vane shaft 343. Accordingly, when the first vane 340 rotates in the second rotation direction to close the outlet 101, the second member is disposed between the 1-1 vane shaft 342 and the 1-2 vane shaft 343.
[0104] Referring to
[0105] An upper surface of the first vane 340 is an inner surface in an air inflow direction when the first vane 340 closes the outlet. A lower surface of the first vane 340 is an outer surface in an air discharge direction when the first vane 340 closes the outlet. A front surface of the first vane 340 is a surface disposed at an upper end of the outlet when the first vane 340 closes the outlet. In the first vane 340, a rear surface of the first vane 340 first comes into contact with the discharge air. A rear surface of the first vane 340 is a surface disposed at a lower end of the outlet when the first vane 340 closes the outlet. The rear surface of the first vane 340 is disposed opposite the front surface. The first vane 340 has a left surface disposed at a left end of the outlet. The first vane 340 has a right surface opposite the left surface of the first vane 340. The right surface of the first vane 340 is disposed at a right end of the outlet.
[0106] In other words, the outlet is elongated from side to side, and the first vane 340 is formed in a plate shape which is elongated from side to side.
[0107] Referring to
[0108] Referring to
[0109] When the air conditioner is in operation, the first vane 340 does not close the outlet 101, and both ends of the first vane 340 and the center of the first vane 340 are disposed at different heights and guide the air to the discharged.
[0110] When the air conditioner stops, the first vane 340 closes the outlet 101, and the center of the first vane 340 sags downward due to self-weight. When a restoring force, provided in response to deformation of the first vane having the first and second curvatures c1 and c2, is equal to load from the self-weight, the first vane 340 has a flat plate shape, thereby tightly closing the outlet 101.
[0111] The first vane 340 has a third curvature c3 on the upper surface or the lower surface in a direction intersecting the first and second curvatures c1 and c2. Referring to
[0112] The first vane 340 may have a dual curvature of the first and second curvatures c1 and c2 and the third curvature c3. Referring to
[0113]
[0114] The first vane 340 has the first curvature c1 formed on a surface perpendicular to an air discharge direction and in the longitudinal direction of the outlet 101. Preferably, referring to
[0115] The first curvature c1 is concave in the air discharge direction when the first vane 340 closes the outlet 101. When the first vane 340 closes the outlet 101, the air discharge direction corresponds to the lower surface of the first vane 340, and the first curvature c1 may be formed so that the lower surface thereof may be concave.
[0116] The first curvature c1 may be formed so that the upper surface may be convex upward.
[0117] The first vane 340 is supported at both ends 347 and 348, and the central part 349 of the first vane sags downward due to self-weight. Accordingly, when the first vane 340 closes the outlet 101, the central part 349 of the first vane sags downward, thereby causing a problem in that the center of the outlet 101 may not be tightly closed.
[0118] Meanwhile, in the case where a third vane link 360 for guiding rotation of the first vane 340 is disposed inside the first vane 340, resistance occurs due to the third vane link 360 when the first vane 340 rises. Accordingly, when the first vane 340 moves, the central part 349 of the first vane rotates by an angle of less than a rotation angle of both ends of the first vane connected with the first vane link. Accordingly, torsion occurs in the central part 349 of the first vane by a displacement difference. As a result, when the first vane 340 closes the outlet 101, the center of the outlet 101 may not be tightly closed due to the torsion.
[0119] Accordingly, when the first vane 340 closes the outlet, a problem occurs in that the first vane 340 sags due to self-weight or the center thereof is not tightly closed due to torsion caused by the third vane link 360. According to the present disclosure, the upper surface is convex upward with the first and second curvatures c1 and c2, such that even when sagging occurs due to self-weight of the first vane 340 or torsion occurs due to the third vane link 360, the first vane 340 may tightly close the outlet 101.
[0120] Referring to
[0121] Referring to
[0122] As described above, the value of x1 is greater than the value of x2, and thus the front end of the central part 349 of the first vane may protrude further upward than the rear end of the central part 349 of the first vane. In addition, the first radius of curvature d1 is shorter than the second radius of curvature d2. Further, the first center of curvature e1 is disposed closer to the first vane 340 than a second center of curvature e2.
[0123] Referring to
[0124] The center of curvature e1 of the first curvature c1 may coincide with the center of curvature e2 of the second curvature c2.
[0125] Referring to
[0126] The third curvature c2 may be formed in a direction perpendicular to the direction of the first curvature c1. In other words, the third curvature c3 may be formed perpendicular to the longitudinal direction of the outlet 101.
[0127] When the first vane 340 closes the outlet 101, the third curvature c3 is convex in the air discharge direction. The air discharge direction when the first vane 340 closes the outlet 101 indicates a lower side of the first vane 340. In other words, the third curvature c3 is convex downward.
[0128] With respect to the first vane 340, the center of curvature e3 of the third curvature c3 is disposed opposite the center of curvature e1 of the first curvature. That is, referring to
[0129] The first curvature c1 and the third curvature c3 are formed in directions intersecting each other, thereby producing an effect of being resistant to external impact and deformation.
[0130] With respect to the first vane 340, the center of curvature of the first curvature c1 is located opposite the center of curvature of the third curvature c3, thereby producing an effect of being resistant to impact and deformation.
[0131] The first vane link 320 is a component for guiding movement of the first vane 340. The first vane link 320 guide movement of the first vane 340 along with the drive link 310.
[0132] Referring to
[0133] The first vane link 320 includes the first vane link body 321. The first vane link body 321 forms the exterior of the first vane link 320.
[0134] The first vane link body 321 may be curved. The first vane link body 321 may include a curved portion that is convex in a direction opposite the drive link 310. Accordingly, when rotating, the drive link 310 remains separated from the first vane link body 321.
[0135] The first vane link 320 includes the 1-2 vane link shaft 323. The 1-2 vane link shaft 323 is disposed at a first end of the first vane link body 321. The 1-2 vane link shaft 323 coincides with the connection point between the first vane link 320 and the case 100.
[0136] The first vane link 320 includes the 1-1 vane link shaft 322. The 1-1 vane link shaft 322 is disposed at a second end of the first vane link body 321. The 1-1 vane link shaft 322 coincides with the connection point between the first vane link 320 and the first vane 340. That is when the first vane link 320 is connected with the first vane 340, the 1-1 vane link shaft 322 overlaps the 1-2 vane shaft 343.
[0137] The first vane link 320 is disposed at the front of the drive link 310. When the drive link 310 rotates in one direction, the first vane link 320 rotates to guide the first vane 340 toward the front.
[0138] The air conditioner further includes the third vane link 360 having a first end connected to the case and a second end connected to the upper surface of the first vane 340, and located further inward than the first vane link 320. Referring to
[0139] However, the third vane link 360 may cause torsion during rotation of the first vane 340. For example, when frictional force exists at the connection point between the third vane link 360 and the case, the third vane link 360 may act as resistance during rotation of the first vane 340. Accordingly, the central part 349 of the first vane, to which the third vane link 360 is connected, moves less than the left end 347 or the right end 348 of the first vane, to which the first vane link 320 is connected. Torsion may occur due to the displacement difference.
[0140] The connection point between the third vane link 360 and the first vane 340 is located above the connection point between the first vane link 320 and the first vane 340. Referring to
[0141] Referring to
[0142] Referring to
[0143] A distance between the first end and the second end of the third vane link 360 may be shorter than a distance between the first end and the second end of the first vane link 320. The connection point between the third vane link 360 and the first vane 340 is located above the connection point between the first vane link 320 and the first vane 340, and the third vane link 360 may have a shorter length than the first vane link 320.
[0144] Referring to
[0145] Referring to
[0146] Referring to
[0147] In this embodiment, the second vane 350 includes the second vane body 351, and the second vane body 351 may be elongated in the longitudinal direction of the outlet 101. With respect to the discharge flow direction of the air to be discharged, a side where the discharge air is discharged is the front side, and a side where the discharge air is drawn is the rear side. The second vane 350 has a width with a predetermined distance between the front side and the rear side. The second vane 350 may have a generally rectangular shape which is elongated in the longitudinal direction of the outlet 101.
[0148] A width of the second vane 350 may be defined as a distance between the front end and the rear end. A length of the second vane 350 may be defined as a distance between the left end and the right end.
[0149] In addition, the second vane 350 may include the second vane rib 354 protruding from the second vane 350. The second vane rib 354 may be disposed at the rear of the second vane 350. The second vane rib 354 may be formed on the upper surface or the lower surface of the second vane 350.
[0150] Referring to
[0151] Further, the 2-1 vane shaft 352 may be disposed in front of the 2-2 vane shaft 353 in the second vane rib 354.
[0152] The second vane rib 354 may be disposed at a position opposite the first vane rib 344. For example, in the case where the first vane rib 344 is disposed on the upper surface of the first vane 340, the second vane rib 354 is disposed on the lower surface of the second vane 350.
[0153] The second vane link 330 is connected to the second vane rib 354. In the case where the second vane link 330 is connected to the second vane rib 354, the 2-2 vane shaft 353 of the second vane link 350 overlaps the 2-1 vane link shaft 332 of the second vane link 330.
[0154] The second vane rib 354 is connected to one side of the case 100. The second vane 350 rotates about a connection point, at which the second vane rib 354 is connected to the case 100, and which serves as a rotational axis.
[0155] The connection point between the second vane link 330 and the second vane rib 354 is disposed in front of the connection point between the case 100 and the second vane rib 354. That is, the 2-1 vane shaft 352 is disposed in front of the 2-2 vane shaft 353.
[0156] The connection point between the second vane link 330 and the second vane rib 354 is located closer to the second vane 350 than the connection point between the case 100 and the second vane rib 354. That is, the 2-1 vane shaft 352 is disposed closer to the second vane 350 than the 2-2 vane shaft 353.
[0157] The second vane link 330 is a component for guiding movement of the second vane 350 along with the drive link 310. Referring to
[0158] Referring to
[0159] In order to prevent such interference, the 2-2 vane link shaft 333 and the 2-1 vane shaft 352 may be spaced apart from each other by a predetermined distance or more. The distance may be preferably defined as a distance between the 2-2 vane link shaft 333 and the 2-1 vane shaft 352 when the 2-2 vane link shaft 333 and the 2-1 vane shaft 352 are located at a shortest distance to come into contact with each other.
[0160] Referring to
[0161] In addition, the second vane link 330 may have a curved shape so as not to contact or interfere with the second vane 350 during rotation of the drive link 310. The second vane link 330 may have a curved portion which is convex in a direction opposite the connection point between the second vane 350 and the case 100. The second vane link 330 may be formed in an arc shape around the connection point between the second vane 350 and the case 100. In other words, the second vane link 330 may be formed in an arc shape around the 2-1 vane shaft 352. Accordingly, it is possible to prevent the second vane link body 331 from colliding with the 2-1 vane shaft 352 during rotation of the second vane link 330.
[0162] In this embodiment, the core body shaft 312 may be coupled or connected to the link mounting portion 110, the 1-2 vane link shaft 323 may be coupled or connected to the link mounting portion 110, the 2-1 vane shaft 352 may be coupled or connected to the link mounting portion 110, the 1-1 vane link shaft 322 may be coupled or connected to the 1-2 vane shaft 343, the first drive link shaft 317 may be coupled or connected to the 1-1 vane shaft 342, the second drive link shaft 319 may be coupled or connected to the 2-2 vane link shaft 333, and the 2-2 vane shaft 353 may be coupled or connected to the 2-1 vane link shaft 332, so as to be rotatable relative to each other, respectively, by a fastening member (not shown).
[0163] In this embodiment, with respect to the longitudinal direction of the outlet, the first vane 340 may be longer than the second vane 350. However, the lengths thereof are not limited thereto, and the second vane 350 may also be shorter than the first vane 340.
[0164] In order to increase the length of the second vane 350, the case 100 or the link mounting portion 110 is required to have enough space to extend the length. To this end, a slot (not shown) is formed in the case 100 or the link mounting portion 110, and the core body 311 of the drive link 310 may be disposed outside of the case 100 or the link mounting portion 110. Remaining portions, other than the core body 311 of the drive link 310, may pass through the slot (not shown) to be disposed inside the case 100 or the link mounting portion 110. Accordingly, a space for extending the length of the second vane 350 may be secured. In this case, the effect of guiding discharge of the discharge air via the second vane 350 may be maximized. In addition, a space of the outlet 101 may be further secured, thereby reducing discharge flow resistance of the discharge air.
[0165] In this embodiment, the first vane 340 and the second vane 350 rotate respectively by rotation of the drive link 310 that receives a driving force from the vane motor 200. In a vertical discharge mode for guiding discharge of the discharge air in a vertical direction, each of the first vane 340 and the second vane 350 rotates to be disposed vertically. In this case, the discharge air is discharged through the front side of the first vane 340, a space between the first vane 340 and the second vane 350, and the rear side of the second vane 350, respectively. In the vertical discharge mode, a shortest distance between the first vane 340 and the second vane 350 is referred to as a first vane distance S1.
[0166] Referring to
[0167] The second vane distance S2 may be shorter than the first vane distance S1. This is because, in the horizontal discharge mode, unlike the vertical discharge mode, the discharge air, which is guided by the second vane 350, is guided once more by the first vane 340, such that the discharge air may be discharged further away in the horizontal direction. The second vane distance S2 may be preferably short so that the first vane 340 and the second vane 350 may form one continuous surface. In this case, the first vane 340 and the second vane 350 may act as one vane with a sum of respective widths, to guide discharge of the air, thereby reducing dispersion of the discharge air, and allowing the discharge air to be discharged further away in an indoor space.
[0168] When the first vane 340 rotates in a direction opposite the first rotation direction R1 to close the outlet 101, the first vane 340 may be disposed to form a continuous surface with the case 100. Further, in this case, the second vane 350 is disposed at the rear of the first vane 340, and may overlap at least a portion of the first vane 340. When the indoor unit stops and the first vane 340 closes the outlet 101, it is possible to prevent contaminants, such as dust entering from the outside, thereby providing a hygienic effect. In addition, the first vane 340, forming a continuous surface with the case 100, may be formed with a uniform exterior appearance. The second vane 350 is covered by the inside of the first vane 340, thereby producing a maximum aesthetic effect by providing exterior appearance which is neat and clean, and not shoddy.
[0169] Hereinafter, a method of operating an air conditioner according to the present disclosure will be described.
[0170] Depending on positions of vanes, the air conditioner according to the present disclosure may operate in the horizontal discharge mode and the vertical discharge mode.
[0171] Referring to
[0172] The horizontal discharge mode will be described below with reference to
[0173] When operation starts, the vane motor 200 rotates in the second rotation direction R2. The second rotation direction R2 is a clockwise direction with respect to
[0174] The vertical discharge mode will be described below with reference to
[0175] In the horizontal discharge mode, the vane motor 200 may rotate further in the second rotation direction R2. When the vane motor 200 rotates, the first vane link 320 rotates rearward about the 1-2 vane link shaft 323. The rear end of the first vane 340 rises to be disposed vertically. When the vane motor 200 rotates, the second vane link 350 further rotates about the 2-1 vane shaft 352 in the same direction, and the front end of the second vane 350 moves downward. When the first vane body 341 and the second vane body 351 are disposed horizontally, the vertical discharge mode for discharging air vertically is performed.
[0176] When the vane motor 200 further rotates in the second rotation direction R2 in the vertical discharge mode, the first vane 340 moves to a limit of its rearward movement. When the vane motor 200 further rotates in the second rotation direction R2 in the vertical discharge mode, the rear end of the first vane 340 makes contact with the connection part 316. The connection part 316 acts as a stopper, and a position where the rear end of the first vane 340 makes contact with the connection part 316 corresponds to the limit of its rearward movement or a maximum rotation range.
[0177] The vane motor 200 rotates in the first rotation direction R1 opposite the second rotation direction R2 and performs the vertical discharge mode (
[0178] While the present disclosure has been particularly shown and described with reference to preferred embodiments thereof, it will be understood by those skilled in the art that the present disclosure is not limited to those exemplary embodiments and various changes in form and details may be made therein without departing from the scope and spirit of the invention as defined by the appended claims and should not be individually understood from the technical spirit or prospect of the present disclosure.
TABLE-US-00001 Explanation of Reference Numerals and Symbols 100: case 200: vane motor 300: vane module 310: drive link 320: first vane link 330: second vane link 340: first vane 341: first vane body 342: 1-1 vane shaft 343: 1-2 vane shaft 344: first vane rib 345: front end 346: rear end 347: left end 348: right end 349: central part 350: second vane 360: third vane link c1: first curvature c2: second curvature c3: third curvature d1: first radius of curvature d2: second radius of curvature d3: third radius of curvature e1: first center of curvature e2: second center of curvature e3: third center of curvature