STARTING AND PROTECTING INDUCTION MOTORS
20170373487 · 2017-12-28
Inventors
Cpc classification
H02H7/093
ELECTRICITY
International classification
Abstract
A method for starting and protecting an induction motor is disclosed. The method includes starting the induction motor, detecting an initialization fault associated with the induction motor, monitoring operation of the induction motor, detecting an operation fault while monitoring operation of the induction motor, and stopping the induction motor if the initialization fault or the operation fault is detected.
Claims
1. A method for starting and protecting an induction motor, the method comprising: starting an induction motor using a first switch and a second switch; detecting an initialization fault associated with the induction motor; monitoring operation of the induction motor; detecting an operation fault while monitoring operation of the induction motor; and stopping the induction motor using the first switch and the second switch if the initialization fault or the operation fault is detected.
2. The method of claim 1, wherein the initialization fault and the operation fault include a speed of the induction motor at a given time after starting the induction motor, wherein the speed of the induction motor includes a value lower than a first speed threshold, wherein the first speed threshold is calculated by an operation defined by:
N.sub.r=(1−s)×N.sub.s where, N.sub.r is the first speed threshold, s is a slip threshold, and N.sub.s is a synchronous speed of the induction motor.
3. The method of claim 1, wherein the monitoring operation of the induction motor includes measuring a speed of the induction motor.
4. The method of claim 3, wherein measuring the speed of the induction motor includes measuring a voltage of a Hall effect sensor at a time lapse, the time lapse starting at a given moment after starting the induction motor, wherein the Hall effect sensor is placed on the induction motor.
5. The method of claim 1, wherein each of the first switch and the second switch includes an electromechanical relay or a solid state relay, wherein each of the first switch and the second switch is controlled by a processing unit, and the processing unit includes a microprocessor.
6. The method of claim 1, wherein the induction motor includes a three-phase induction motor, or a single-phase induction motor.
7. The method of claim 6, wherein the induction motor includes the single-phase induction motor, the single-phase induction motor includes a main coil and an auxiliary coil, and starting the single-phase induction motor includes: applying an AC voltage to the single-phase induction motor; and activating the main coil and the auxiliary coil.
8. The method of claim 7, wherein starting the single-phase induction motor further includes deactivating the auxiliary coil when a speed of the single-phase induction motor reaches a second speed threshold, the second speed threshold including three quarters of a nominal speed of the single-phase induction motor.
9. The method of claim 8, wherein: activating the main coil includes connecting the main coil to the first switch; activating the auxiliary coil includes connecting the auxiliary coil to the second switch; and deactivating the auxiliary coil includes disconnecting the auxiliary coil from the second switch.
10. The method of claim 9, wherein stopping the single-phase induction motor includes: deactivating the main coil by disconnecting the main coil from the first switch; and deactivating the auxiliary coil.
11. The method of claim 6, wherein the induction motor includes a three-phase induction motor and starting the three-phase induction motor includes: activating a power supply contactor; and applying an AC voltage to the three-phase induction motor through the power supply contactor.
12. The method of claim 11, wherein activating the power supply contactor includes connecting the power supply contactor to the first switch.
13. The method of claim 12, wherein stopping the three-phase induction motor includes deactivating the power supply contactor by disconnecting the power supply contactor from the first switch.
14. The method of claim 6, wherein starting the three-phase induction motor includes: activating a main contactor and a star contactor; and activating a delta contactor and deactivating the star contactor when an initialization time passes, or when a speed of the induction motor reaches a third speed threshold, the third speed threshold including a nominal speed of the three-phase induction motor.
15. The method of claim 14, wherein: activating the main contactor includes connecting the main contactor to the first switch; activating the star contactor includes connecting the star contactor to the second switch; activating the delta contactor includes connecting the delta contactor to the second switch; and deactivating the star contactor includes disconnecting the star contactor from the second switch.
16. The method of claim 15, wherein stopping the induction motor includes deactivating the main contactor by disconnecting the main contactor from the first switch.
17. A circuit for starting and protecting an induction motor, the circuit comprising: a processing unit including a microprocessor; a power source; a Hall effect sensor located on the induction motor and configured to measure a speed of the induction motor; a plurality of switches controlled by the processing unit and including a first switch and a second switch, the first switch and the second switch including an electromechanical relay or a solid state relay; and a plurality of contactors controlled by the processing unit and including a main contactor, a star contactor, and a delta contactor, wherein the processing unit is configured to perform a set of operations including: starting the induction motor; detecting an initialization fault associated with the induction motor; measuring a speed of the induction motor by the Hall effect sensor; detecting an operation fault while measuring the speed of the induction motor; and stopping the induction motor if the initialization fault or the operation fault is detected.
18. The circuit of claim 17, wherein the induction motor includes a three-phase induction motor or a single-phase induction motor.
19. The circuit of claim 18, wherein the induction motor includes the single-phase induction motor including a main coil and an auxiliary coil and starting the single-phase induction motor includes: connecting the power source to the single-phase induction motor; activating the main coil by connecting the main coil to the first switch; activating the auxiliary coil by connecting the auxiliary coil to the second switch; and deactivating the auxiliary coil by disconnecting the auxiliary coil from the second switch when a speed of the single-phase induction motor reaches a first speed threshold, the first speed threshold including three quarters of a nominal speed of the single-phase induction motor, wherein the nominal speed is stored in the processing unit.
20. The circuit of claim 18, wherein the induction motor includes a three-phase induction motor and starting the three-phase induction motor includes: connecting the power source to the three-phase induction motor through the main contactor; activating the main contactor by connecting the main contactor to the first switch; activating the star contactor by connecting the star contactor to the second switch; activating the delta contactor by connecting the delta contactor to the second switch; and deactivating the star contactor by disconnecting the star contactor from the second switch, wherein activating the delta contactor and deactivating the star contactor are performed when an initialization time passes, or when speed of the three-phase induction motor reaches a second speed threshold, the second speed threshold including a nominal speed of the three-phase induction motor.
21. The circuit of claim 17, wherein the initialization fault and the operation fault include the speed of the induction motor at a given time after starting the induction motor, the speed of the induction motor including a value lower than a third speed threshold, wherein the third speed threshold is calculated by an operation defined by:
N.sub.r=(1−s)×N.sub.s where N.sub.r is the first speed threshold, s is a slip threshold, and N.sub.s is a synchronous speed of the induction motor.
22. The circuit of claim 18, wherein the induction motor includes the single-phase induction motor and stopping the single-phase induction motor includes deactivating the main coil by disconnecting the main coil from the first switch and deactivating the auxiliary coil.
23. The circuit of claim 18, wherein the induction motor includes a three-phase induction motor and stopping the three-phase induction motor includes deactivating the main contactor by disconnecting the main contactor from the first switch.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawing figures depict one or more implementations in accord with the present teachings, by way of example only, not by way of limitation. In the figures, like reference numerals refer to the same or similar elements.
[0018]
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTION
[0023] The following detailed description is presented to enable a person skilled in the art to make and use the methods and devices disclosed in exemplary implementations of the present disclosure. For purposes of explanation, specific nomenclature is set forth to provide a thorough understanding of the present disclosure. However, it will be apparent to one skilled in the art that these specific details are not required to practice the disclosed exemplary implementations. Descriptions of specific exemplary implementations are provided only as representative examples. Various modifications to the exemplary implementations will be readily apparent to one skilled in the art, and the general principles defined herein may be applied to other implementations and applications without departing from the scope of the present disclosure. The present disclosure is not intended to be limited to the implementations shown, but is to be accorded the widest possible scope consistent with the principles and features disclosed herein.
[0024] Disclosed herein is an integrated method and circuit for both starting and protecting induction motors. The method and circuit may be used to start and protect a single-phase induction motor, as well as a three-phase induction motor. Starting the induction motors may include activating coils or contactors by using switches, and deactivating the coils or switches after an initialization time passes or the speed of the induction motors reaches a given threshold. Protecting the induction motors may include detecting an initialization fault (when the induction motor is started) or an operation fault (while the induction motor is operating), and stopping the induction motor when an initialization fault or an operation fault is detected.
[0025]
[0026] In some implementations, the initialization fault and the operation fault may include a speed of the induction motor at a given time after starting the induction motor (step 101). In some implementations, the speed of the induction motor may include a value lower than a speed threshold Nr. In an implementation, the speed threshold Nr may be calculated by the following equation:
Nr=(1−s)×Ns (Equation 1)
where, s is a slip threshold and Ns is a synchronous speed of the induction motor. In some implementations, induction motors may be designed to operate with low values of slip (about 0.02 to 0.05). Therefore, in some implementations of the integrated method 100, the slip threshold s may be set to about 0.05.
[0027] Referring again to
[0028] In some implementations, monitoring operation of the induction motor (step 104) may include measuring a speed of the induction motor. In some implementations, measuring the speed of the induction motor may include measuring a voltage of a Hall effect sensor at a time lapse, beginning from a given moment after starting the induction motor (step 101). In some examples, the Hall effect sensor may be placed on the induction motor. In a case, the Hall effect sensor may be placed near the shaft of the induction motor, and a magnet may be placed on the shaft. The sensor voltage may change once at each rotation of the shaft, as the magnet becomes close to the Hall effect sensor. In some implementations, the speed of the induction motor may be calculated by counting the number of voltage changes in the Hall effect sensor at every second.
[0029] In some examples, each of the first switch and the second switch may include an electromechanical relay or a solid state relay. Furthermore, each of the first switch and the second switch may be controlled by a processing unit. The processing unit may include a microprocessor.
[0030] In one implementation, the induction motor may include a three-phase induction motor. In another implementation, the induction motor may include a single-phase induction motor. The single-phase induction motor may include a main coil and an auxiliary coil. The single-phase induction motor may be started (step 1) by applying an AC voltage to the single-phase induction motor, and activating the main coil and the auxiliary coil. In some implementations, starting the single-phase induction motor (step) may further include deactivating the auxiliary coil when a speed of the single-phase induction motor reaches a speed threshold. The speed threshold may be set to three quarters of the nominal speed of the single-phase induction motor. The nominal speed of the single-phase induction motor may be stored in the processing unit. In some implementations, the voltage of the Hall effect sensor may be loaded to the processing unit to calculate the speed of the induction motor and detect the initialization fault or the operation fault. In some examples, the processing unit may generate an alarm (such as a visual alarm or an audible alarm) if the initialization fault or the operation fault is detected.
[0031] In some implementations, activating the main coil may include connecting the main coil to the first switch and activating the auxiliary coil may include connecting the auxiliary coil to the second switch. In some implementations in which electromechanical relays are used as the first switch or the second switch, a snubber circuit may also be included to protect the switches. In an implementation, a path to an AC power source may be provided to the main and auxiliary coils when connected to the corresponding switch, to activate each coil.
[0032] In some implementations, stopping the single-phase induction motor (step 108) may include deactivating the main coil and deactivating the auxiliary coil. Deactivating the main coil may include disconnecting the main coil from the first switch. Deactivating the auxiliary coil may include disconnecting the auxiliary coil from the second switch.
[0033] In another implementation, as noted above, the induction motor may include a three-phase induction motor. Starting the three-phase induction motor (step) may include activating a power supply contactor, and applying an AC voltage to the three-phase induction motor through the power supply contactor. The power supply contactor may be activated by connecting the power supply contactor to the first switch. In some implementations, stopping the three-phase induction motor (step 108) may include deactivating the power supply contactor. The power supply contactor may be deactivated by disconnecting the power supply contactor from the first switch.
[0034] In some implementations, starting the three-phase induction motor (step) may include activating a main contactor and a star contactor at an initial moment, and activating a delta contactor and deactivating the star contactor when an initialization time passes, or when a speed of the three-phase induction motor reaches a speed threshold. The speed threshold may be set to a nominal speed of the three-phase induction motor. The main contactor may be activated by connecting the main contactor to the first switch. The star contactor may be activated by connecting the star contactor to the second switch. The delta contactor may be activated by connecting the delta contactor to the second switch. Furthermore, the star contactor may be deactivated by disconnecting the star contactor from the second switch. In other words, the star contactor and the delta contactor may be connected to a same switch. Therefore, deactivating the star contactor by disconnecting it from the second switch may connect the delta contactor to the second switch, which may activate the delta contactor. Hence, in some implementations, deactivating the star contactor and activating the delta contactor may be simultaneously performed by a single command to the second switch from the processing unit.
[0035] In some examples, stopping the induction motor (step 108) may include deactivating the main contactor. The main contactor may be deactivated by disconnecting the main contactor from the first switch.
[0036]
[0037] The main coil 202 may be activated by connecting the main coil 202 to the first switch 206. The auxiliary coil 204 may be activated by connecting the auxiliary coil 204 to the second switch 208. In some implementations in which electromechanical relays are used as the first switch 206 or the second switch 208, a snubber circuit may also be included to protect the switches. In an implementation, a path to an AC power source 212 may be provided to the main and auxiliary coils 202 and 204 when connected to the corresponding switch, to activate each coil.
[0038] In some implementations, the first switch 206 and the second switch 208 may be controlled by the processing unit 210. The processing unit 210 may include a microprocessor. In an example, the nominal speed of the single-phase induction motor may be stored in the processing unit 210. In some implementations, the voltage of the Hall effect sensor 214 may be loaded to the processing unit 210 to calculate the speed of the induction motor and detect the initialization fault or the operation fault. In some examples, the processing unit 210 may generate an alarm 216 (such as a visual alarm or an audible alarm) if the initialization fault or the operation fault is detected.
[0039] In some examples, stopping the single-phase induction motor (step 108) may include deactivating the main coil 202 and deactivating the auxiliary coil 204. The main coil 202 may be deactivated by disconnecting the main coil 202 from the first switch 206. The auxiliary coil 204 may be deactivated by disconnecting the auxiliary coil 204 from the second switch 208.
[0040]
[0041] In some implementations, stopping the three-phase induction motor (step 108) may include deactivating the power supply contactor 302. The power supply contactor may be deactivated by disconnecting the power supply contactor 302 from the first switch 206.
[0042]
[0043] The main contactor 402 may be activated by connecting the main contactor 402 to the first switch 206. The first switch 206 may include an electromechanical relay or a solid state relay. The star contactor 404 may be activated by connecting the star contactor 404 to the second switch 208. The second switch 208 may include an electromechanical relay or a solid state relay. The delta contactor 406 may be activated by connecting the delta contactor to the second switch 208.
[0044] In some implementations, deactivating the star contactor 404 may include disconnecting the star contactor 404 from the second switch 208. In other words, in some examples, the star contactor 404 and the delta contactor 406 may be connected to a same switch. Therefore, deactivating the star contactor 404 by disconnecting it from the second switch 208 may connect the delta contactor 406 to the second switch 208, which may activate the delta contactor 406. In some implementations, the first switch 206 and the second switch 208 may be controlled by the processing unit 210. Hence, in some implementations, deactivating the star contactor 404 and activating the delta contactor 406 may be simultaneously performed by a single command to the second switch 208 from the processing unit 210.
[0045] In some examples, stopping the induction motor (step 108) may include deactivating the main contactor 402. The main contactor 402 may be deactivated by disconnecting the main contactor 402 from the first switch 206.
EXAMPLE 1
A Starter and Protector Circuit for a Single-Phase Induction Motor and a Three-Phase Induction Motor
[0046]
TABLE-US-00001 TABLE 1 Description of elements that are used in the circuit 500 Element Description Value/Model R.sub.1-R.sub.9 ¼ W Resistor 4.7 kΩ R.sub.10-R.sub.11 ¼ W Resistor 220 Ω R.sub.12-R.sub.13 ¼ W Resistor 1 kΩ R.sub.14 ¼ W Resistor 2.2 kΩ R.sub.15 ¼ W Resistor 1 kΩ R.sub.16-R.sub.18 ¼ W Resistor 47 Ω R.sub.19 1 W Resistor 100 kΩ R.sub.20 ¼ W Resistor 4.7 kΩ C.sub.1-C.sub.5 Capacitor 100 nF C.sub.6-C.sub.9 400 V Capacitor 1 μF C.sub.10 63 V Capacitor 330 μF L.sub.1-L.sub.2 Inductor 100 nH D.sub.1, D.sub.4, D.sub.5, D.sub.6 Diode 1N4007 D.sub.2, D.sub.3, D.sub.8 Light emitting diode LED3R-LED3G D.sub.7 TVS diode P6.5KE24A Q.sub.1, Q.sub.2 Transistor BD137 J.sub.1-J.sub.9 Jumper DS1027-2BB REL.sub.1, REL.sub.2 Electromechanical relay HJQ-15F-1-S-Z B.sub.1 2 A Diode bridge 2KBP04M U.sub.1 Voltage regulator 7805 U.sub.2 Microcontroller ATmega8 U.sub.3 Dual op-amp LM358 U.sub.4 Optocoupler SFH615-2 P.sub.1 10-pin Terminal PHOENIX-10 PIN-RA H Hall effect sensor UGN3503
[0047] In an implementation, both single-phase and three-phase induction motors can be connected to the circuit 500 through a terminal P.sub.1. The coils or contactors of the induction motors can be connected to the first switch REL.sub.1 and the second switch REL.sub.2, according to the implementations of
[0048] In an implementation, the circuit 500 includes two sets of jumpers. The first set includes jumpers J.sub.1-J.sub.4 that are configured to set the speed of the induction motor. The second set includes jumpers J.sub.5-J.sub.9 that are configured to set the type of the induction motor, which includes a single-phase or a three-phase induction motor. The jumpers may be connected to the 5 V DC voltage. The 5 V DC voltage may be denoised by a denoising filter, including an inductor L.sub.1, a capacitor C.sub.1, and a diode D.sub.1. The jumpers J.sub.1-J.sub.9 may be coupled to the ground through pull-down resistors R.sub.1-R.sub.9. In an example, the steps of starting and protecting the induction motor are determined by the microcontroller U.sub.2, based on the type of the induction motor. The direction of the rotation of the induction motors can be changed by changing the adjustments of the terminal P.sub.1. In one implementation, the sensor H is placed on the shaft of the induction motor and measures the speed of the induction motor. In an implementation, the microcontroller U.sub.2 controls the induction motor via commands that are sent to the first switch REL.sub.1 and the second switch REL.sub.2, according to the measured speed. The microcontroller U.sub.2 may send a command to a light emitting diode D.sub.2 to emit light, if an initialization fault or an operation fault is detected. The light emitting diode D.sub.2 may be connected to the microcontroller U.sub.2 through a resistor R.sub.10, to reduce the amount of current flowing through the light emitting diode D.sub.2. In addition, the microcontroller U.sub.2 may send a command to a light emitting diode D.sub.3 to emit light, if no fault is detected. The light emitting diode D.sub.3 may be connected to the microcontroller U.sub.2 through a resistor R.sub.11, to reduce the amount of current flowing through the light emitting diode D.sub.3.
[0049] While the foregoing has described what are considered to be the best mode and/or other examples, it is understood that various modifications may be made therein and that the subject matter disclosed herein may be implemented in various forms and examples, and that the teachings may be applied in numerous applications, only some of which have been described herein. It is intended by the following claims to claim any and all applications, modifications and variations that fall within the true scope of the present teachings.
[0050] Unless otherwise stated, all measurements, values, ratings, positions, magnitudes, sizes, and other specifications that are set forth in this specification, including in the claims that follow, are approximate, not exact. They are intended to have a reasonable range that is consistent with the functions to which they relate and with what is customary in the art to which they pertain.
[0051] The scope of protection is limited solely by the claims that now follow. That scope is intended and should be interpreted to be as broad as is consistent with the ordinary meaning of the language that is used in the claims when interpreted in light of this specification and the prosecution history that follows and to encompass all structural and functional equivalents. Notwithstanding, none of the claims are intended to embrace subject matter that fails to satisfy the requirement of Sections 101, 102, or 103 of the Patent Act, nor should they be interpreted in such a way. Any unintended embracement of such subject matter is hereby disclaimed.
[0052] Except as stated immediately above, nothing that has been stated or illustrated is intended or should be interpreted to cause a dedication of any component, step, feature, object, benefit, advantage, or equivalent to the public, regardless of whether it is or is not recited in the claims.
[0053] It will be understood that the terms and expressions used herein have the ordinary meaning as is accorded to such terms and expressions with respect to their corresponding respective areas of inquiry and study except where specific meanings have otherwise been set forth herein. Relational terms such as first and second and the like may be used solely to distinguish one entity or action from another without necessarily requiring or implying any actual such relationship or order between such entities or actions. The terms “comprises,” “comprising,” or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. An element proceeded by “a” or “an” does not, without further constraints, preclude the existence of additional identical elements in the process, method, article, or apparatus that comprises the element.
[0054] The Abstract of the Disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. In addition, in the foregoing Detailed Description, it can be seen that various features are grouped together in various implementations. This is for purposes of streamlining the disclosure, and is not to be interpreted as reflecting an intention that the claimed implementations require more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive subject matter lies in less than all features of a single disclosed implementation. Thus, the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separately claimed subject matter.
[0055] While various implementations have been described, the description is intended to be exemplary, rather than limiting and it will be apparent to those of ordinary skill in the art that many more implementations and implementations are possible that are within the scope of the implementations. Although many possible combinations of features are shown in the accompanying figures and discussed in this detailed description, many other combinations of the disclosed features are possible. Any feature of any implementation may be used in combination with or substituted for any other feature or element in any other implementation unless specifically restricted. Therefore, it will be understood that any of the features shown and/or discussed in the present disclosure may be implemented together in any suitable combination. Accordingly, the implementations are not to be restricted except in light of the attached claims and their equivalents. Also, various modifications and changes may be made within the scope of the attached claims.