SINGLE-CRYSTAL-TYPE MULTI-ELEMENT POSITIVE ELECTRODE MATERIAL, AND PREPARATION METHOD THEREFOR AND APPLICATION THEREOF
20230202866 · 2023-06-29
Assignee
Inventors
- Tianmeng ZHAO (Beijing, CN)
- Shunlin SONG (Beijing, CN)
- Yafei LIU (Beijing, CN)
- Yanbin CHEN (Beijing, CN)
Cpc classification
H01M4/505
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M4/525
ELECTRICITY
C01G53/50
CHEMISTRY; METALLURGY
H01M10/0525
ELECTRICITY
C30B1/10
CHEMISTRY; METALLURGY
International classification
Abstract
A single-crystal-type multi-element positive electrode material, and a preparation method therefor and an application thereof.
Claims
1. A single-crystal multiple cathode material satisfying the following conditions: (1) single-crystal sizes D.sub.PS90, D.sub.PS10 and D.sub.PS50 of the cathode material, which are measured by SEM, satisfying the following relationship: 0.1≤B.sub.90=(D.sub.PS90−D.sub.PS10)/D.sub.PS50≤1.5; and (2) an agglomeration rate of the cathode material being less than or equal to 20%; wherein D.sub.PS90 represents that 90% of the single-crystal size of the cathode material is less than D.sub.PS90, D.sub.PS50 represents that 50% of the single-crystal size of the cathode material is less than D.sub.PS50; and D.sub.PS10 represents that 10% of the single-crystal size of the cathode material is less than D.sub.PS10.
2. The single-crystal multiple cathode material according to claim 1, wherein the single-crystal sizes D.sub.PS90, D.sub.PS10 and D.sub.PS50 of the cathode material, which are measured by SEM, satisfy the following relationship: 0.1≤B.sub.90=(D.sub.PS90−D.sub.PS10)/D.sub.PS50≤1.3; and/or, the agglomeration rate of the cathode material is less than or equal to 15%.
3. The single-crystal multiple cathode material according to claim 1, wherein the cathode material has an average single-crystal size D.sub.PS50 of 1-3 μm; and/or, the cathode material satisfies the following conditions: 0.1≤H.sub.PS≤0.5; wherein H.sub.PS is a statistical average of H.sub.PSn of a plurality of grain particles, H.sub.PSn is a calculated result of a single particle, H.sub.PSn=2 (D.sub.PSLn−D.sub.PSSn)/(D.sub.PSLn+D.sub.PSSn), D.sub.PSLn is the longest diagonal length of a single particle n of the cathode material, which is measured by SEM, and D.sub.PSSn is the shortest diagonal length of a single particle n of the cathode material, which is measured by SEM; and/or, the cathode material has a D.sub.50 of 2-5 μm.
4. The single-crystal multiple cathode material according to claim 3, wherein the cathode material has an average single-crystal size D.sub.PS50 of 1.2-2.8 μm; and/or, the cathode material satisfies the following conditions: 0.1≤H.sub.PS≤0.4; wherein H.sub.PS is a statistical average of H.sub.PSn of a plurality of grain particles, H.sub.PSn is a calculated result of a single particle, H.sub.PSn=2 (D.sub.PSLn−D.sub.PSSn)/(D.sub.PSLn+D.sub.PSSn), D.sub.PSLn is the longest diagonal length of a single particle n of the cathode material, which is measured by SEM, and D.sub.PSSn is the shortest diagonal length of a single particle n of the cathode material, which is measured by SEM; and/or, the cathode material has a D.sub.50 of 2-4 μm.
5. The single-crystal multiple cathode material according to claim 1, wherein the cathode material has a composition represented by a formula I:
Li.sub.1+a(A.sub.mD.sub.nNi.sub.xMn.sub.yCo.sub.z)E.sub.iO.sub.2 Formula I wherein −0.1≤a≤0.1, 0≤m≤0.05, 0≤n≤0.05, 0.5≤x<1, 0<y<0.5, 0≤z<0.5, and 0≤i≤0.05; A is selected from at least one of V, Ta, Cr, La, Ce, Er and Y; D is selected from at least one of Mg, Sr, B, V, Al, Ca, Zn, Ba, Ra, Zr and Ti; and E is selected from at least one of Al, Nb, Co, Mn, Mo, W, Si, Mg, Ti and Zr.
6. A method for preparing a single-crystal multiple cathode material according to claim 1 comprising: S1. mixing a nickel cobalt manganese hydroxide precursor, a lithium source, and optionally a dopant D to obtain a mixture I; S2. subjecting a first high-temperature sintering on the mixture I in an oxygen or air atmosphere to obtain a cathode material process product I; S3. subjecting a second high-temperature sintering on the cathode material process product I in an oxygen or air atmosphere to obtain a cathode material process product II; S4. mixing the cathode material process product II with optionally a coating agent E to obtain a mixture II; and S5. subjecting a third high-temperature sintering on the mixture II in an oxygen or air atmosphere to obtain the single-crystal multiple cathode material; in the step S2, the conditions for the first high-temperature sintering comprise a sintering time of 2-8 h; the temperature of the second high-temperature sintering is 20-200° C. higher than the temperature of the first high-temperature sintering.
7. The method according to claim 6, wherein in the step S1, the lithium source is selected from at least one of lithium carbonate, lithium nitrate, lithium hydroxide, lithium oxide and lithium acetate; and/or, the lithium source is added in a stoichiometric ratio of 0.9≤[n(Li)]/[n(Ni)+n(Co)+n(Mn)]≤1.1; and/or, the dopant D is selected from at least one of oxides, oxyhydroxides, hydroxides, carbonates and oxalates containing at least one element of Mg, Sr, B, V, Al, Ca, Zn, Ba, Ra, Zr and Ti; and/or, the dopant D is added in a stoichiometric ratio of 0≤[n(D)]/[n(Ni)+n(Co)+n(Mn)]≤0.05; and/or, in the step S2, the conditions for the first high-temperature sintering comprise a sintering temperature of 700-1000° C.; and/or, the cathode material process product I has a D.sub.50 of 2-5 μm; and/or, in the step S3, the conditions for the second high-temperature sintering comprise a sintering temperature of 720-1200° C. and a sintering time of 5-20 h; and/or, the cathode material process product II has a D.sub.50 of 2-5 μm; and/or, in the step S4, the coating agent E is selected from at least one of oxides, oxyhydroxides, hydroxides, carbonates and oxalates containing at least one element of Al, Nb, Co, Mn, Mo, W, Si, Mg, Ti and Zr; and/or, the coating agent E is added in a stoichiometric ratio of 0≤[n(E)]/[n(Ni)+n(Co)+n(Mn)]≤0.05; and/or, in the step S5, the conditions for the third high-temperature sintering comprise a sintering temperature of 500-900° C. and a sintering time of 3-10 h.
8. The method according to claim 6, wherein the preparation method for the nickel cobalt manganese hydroxide precursor comprising: (1) preparing a mixed salt solution of a nickel salt, a cobalt salt, a manganese salt in a molar ratio of Ni:Co:Mn=x:z:y; and preparing a dopant A and a precipitant into a dopant A salt solution and a precipitant solution, respectively; (2) under a nitrogen atmosphere, adding the mixed salt solution, the precipitant solution, ammonia water and optionally the dopant A salt solution into a reactor, carrying out a continuous reaction and aging to obtain a solid-liquid mixed slurry; and (3) subjecting the solid-liquid mixed slurry to filter pressing, washing, and drying to obtain the nickel cobalt manganese hydroxide precursor.
9. The method according to claim 8, wherein the mixed salt solution has a concentration of 1-3 mol/L; the precipitant solution has a concentration of 5-10 mol/L; and the ammonia water has a mass concentration of 20-30 wt %; and/or, the dopant A is selected from soluble salts and/or sols containing at least one element of V, Ta, Cr, La, Ce, Er and Y; and/or, the dopant A is added in a stoichiometric ratio of 0≤[n(A)]/[n(Ni)+n(Co)+n(Mn)]≤0.05; and/or, the conditions for the continuous reaction comprise: a pH of 11-13, a reaction temperature of 40-60° C., and a parallel flow time of 6-30 h; and/or, the aging conditions comprise: an aging temperature of 40-60° C. and an aging time of 5-30 h; and/or, the nickel cobalt manganese hydroxide precursor containing the dopant A has a D.sub.50 of 2-6 μm, an apparent density of 0.6-1 g/cm.sup.3 and a tap density of 1.2-1.6 g/cm.sup.3.
10. A use of the single-crystal multiple cathode material according to claim 1 in a lithium ion battery.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0034] The endpoints and any values of the ranges disclosed herein are not limited to the precise range or value, and these ranges or values should be understood as including values close to these ranges or values. For numerical ranges, the endpoint values of each range, the endpoint values of each range and individual point values, and individual point values may be combined with each other to obtain one or more new numerical ranges, and these numerical ranges should be considered to be specifically disclosed herein.
[0035] In a first aspect, the present disclosure provides a single-crystal multiple cathode material satisfying the following conditions:
[0036] (1) single-crystal sizes D.sub.PS90, D.sub.PS10 and D.sub.PS50 of the cathode material, which are measured by SEM, satisfying the following relationship: 0.1≤B.sub.90=(D.sub.PS90−D.sub.PS10)/D.sub.PS50≤1.5; and
[0037] (2) an agglomeration rate of the cathode material is less than or equal to 20%;
[0038] wherein D.sub.PS90 represents that 90% of the single-crystal size of the cathode material is less than D.sub.PS90, D.sub.PS50 represents that 50% of the single-crystal size of the cathode material is less than D.sub.PS50; and D.sub.PS10 represents that 10% of the single-crystal size of the cathode material is less than D.sub.PS10.
[0039] In the present disclosure, the cathode material satisfying the above conditions has rounded morphology, a uniform particle size, less agglomeration, and less adhesion, and has the characteristics of a high compaction density and good structural stability, and when the single-crystal multiple cathode material is applied to a lithium ion battery, the energy density, rate capability, cyclic stability and safety of the lithium ion battery can be significantly improved.
[0040] In the present disclosure, the cathode material consists of single-crystalline particles.
[0041] In the present disclosure, D.sub.PS represents a single-crystal size obtained on the basis of a scale in an SEM image of the cathode material, and D.sub.PS of a single particle is an average of the longest diagonal and the shortest diagonal of the particle. The D.sub.PS90, D.sub.PS10, D.sub.PS50, B.sub.90, and H.sub.PS of the particles of the cathode material are statistical results obtained by randomly selecting 300 single-crystal particles as a sample from the SEM image. SEM test requires random sampling of the cathode material, and random selection of regions, and an SEM image obtained from the test can represent an average level of the cathode material. The diagonal value of the major and minor axis of the single-crystal can be obtained by any graph analysis software or manual measurements, and the data statistics D.sub.PS90, D.sub.PS10, D.sub.PS50, B.sub.90 and H.sub.PS can be obtained by any statistical software.
[0042] In the present disclosure, the agglomeration rate refers to a proportion of four or more adhered single-crystal particles in the total single-crystal particles in the SEM image of the cathode material.
[0043] Further, the single-crystal sizes D.sub.PS90, D.sub.PS10 and D.sub.PS50 of the cathode material, which are measured by SEM, satisfy the following relationship: 0.1≤B.sub.90=(D.sub.PS90−D.sub.PS10)/D.sub.PS50≤1.3; preferably 0.1≤B.sub.90=(D.sub.PS90−D.sub.PS10)/D.sub.PS50≤1.1; more preferably 0.5≤B.sub.90=(D.sub.PS90−D.sub.PS10)/D.sub.PS50≤1.3; further preferably 0.7≤B.sub.90=(D.sub.PS90−D.sub.PS10)/D.sub.PS50≤1.1.
[0044] Further, the agglomeration rate of the cathode material is 15% or less, preferably 10% or less; more preferably 8% or less.
[0045] According to the present disclosure, the cathode material has an average single-crystal size (particle size) D.sub.PS50 of 1-3 μm, preferably 1.2-2.8 μm, more preferably 1.5-2.5 μm.
[0046] According to the present disclosure, the cathode material satisfies the following conditions: 0.1≤H.sub.PS≤0.5;
[0047] where H.sub.PS is a statistical average of H.sub.PSn of a plurality of grain particles, H.sub.PSn is a calculated result of a single particle, H.sub.PSn=2 (D.sub.PSLn−D.sub.PSSn)/(D.sub.PSLn+D.sub.PSSn), D.sub.PSLn is the longest diagonal length of a single particle n of the cathode material, which is measured by SEM, and D.sub.PSSn is the shortest diagonal length of a single particle n of the cathode material, which is measured by SEM.
[0048] In the present disclosure, the cathode material satisfying the above conditions indicates that the cathode material has the characteristics of a uniform particle size, rounded morphology, less agglomeration, and less adhesion, which makes the cathode material have the advantages of a high compaction density and good structural stability, and when the cathode material is applied to a lithium ion battery, the energy density, rate capability, cyclic stability and safety of the lithium ion battery can be significantly improved.
[0049] Further, 0.1≤H.sub.PS≤0.4, more further 0.1≤H.sub.PS≤0.3.
[0050] According to the present disclosure, the cathode material has a D.sub.50 of 2-5 μm, preferably 2-4 μm, more preferably 2.5-3.8 μm.
[0051] In the present disclosure, the D.sub.50 of the cathode material is a result tested by a laser particle size analyzer.
[0052] According to the present disclosure, the cathode material has a composition represented by a formula I:
Li.sub.1+a(A.sub.mD.sub.nNi.sub.xMn.sub.yCo.sub.z)E.sub.iO.sub.2 Formula I
[0053] wherein −0.1≤a≤0.1, 0≤m≤0.05, 0≤n≤0.05, 0.5≤x<1, 0<y<0.5, 0≤z<0.5, and 0≤i≤0.05; A is selected from at least one of V, Ta, Cr, La, Ce, Er and Y; D is selected from at least one of Mg, Sr, B, V, Al, Ca, Zn, Ba, Ra, Zr and Ti; and E is selected from at least one of Al, Nb, Co, Mn, Mo, W, Si, Mg, Ti and Zr.
[0054] Further, 0≤a≤0.08, 0.001≤m≤0.03, 0.001≤n≤0.03, 0.7≤x<0.9, 0.1<y<0.3, 0.1≤z<0.3, and 0.001≤i≤0.03; A is selected from at least one of La, Ce, Er and Y; D is selected from at least one of Sr, B, V, Al and Ca; and E is selected from at least one of W, Si, Mg, Ti and Zr.
[0055] In the present disclosure, the single-crystal multiple cathode material has a compaction density PD of 3.3 g/cm.sup.3 or more, preferably 3.3-3.6 g/cm.sup.3.
[0056] In a method for preparing the single-crystal multiple cathode material of the present disclosure, a mixture of a precursor material and a lithium salt is subjected to twice high-temperature sintering processes.
[0057] The temperature of the second high-temperature sintering is 20-200° C. higher than the temperature of the first high-temperature sintering, ensuring that a cathode material process product I obtained after the first high-temperature sintering is sufficiently lithiated and a state of multicrystal is guaranteed.
[0058] In a second aspect, the present disclosure provides a method for preparing a single-crystal multiple cathode material comprising:
[0059] S1. mixing a nickel cobalt manganese hydroxide precursor, a lithium source, and optionally a dopant D to obtain a mixture I;
[0060] S2. subjecting a first high-temperature sintering on the mixture I in an oxygen or air atmosphere to obtain a cathode material process product I;
[0061] S3. subjecting a second high-temperature sintering on the cathode material process product I in an oxygen or air atmosphere to obtain a cathode material process product II;
[0062] S4. mixing the cathode material process product II with optionally a coating agent E to obtain a mixture II; and
[0063] S5. subjecting a third high-temperature sintering on the mixture II in an oxygen or air atmosphere to obtain the single-crystal multiple cathode material.
[0064] In the present disclosure, a mixture of the nickel cobalt manganese hydroxide precursor and a lithium salt is subjected to a secondary high temperature sintering. The secondary high-temperature sintering can allow a fully lithiated cathode material process product to easily form a single-crystal with better single-crystallization of the material. In addition, after the first high-temperature sintering, lithium enters the material, residual lithium on the surface is less, adhesion between particles is less, and a single-crystalline material with good independence, few internal defects, and uniform size distribution is easily formed.
[0065] According to the present disclosure, in the step S1, the lithium source is selected from at least one of lithium carbonate, lithium nitrate, lithium hydroxide, lithium oxide and lithium acetate.
[0066] According to the present disclosure, the lithium source is added in a stoichiometric ratio of 0.9≤[n(Li)]/[n(Ni)+n(Co)+n(Mn)]≤1.1.
[0067] In the present disclosure, when the addition amount of the lithium source satisfies the above requirement, the precursor can fully react with the lithium source, thereby making the prepared single-crystal multiple cathode material have more excellent performance.
[0068] Further, the lithium source is added in a stoichiometric ratio of 1≤[n(Li)]/[n(Ni)+n(Co)+n(Mn)]≤1.08, preferably 1.02≤[n(Li)]/[n(Ni)+n(Co)+n(Mn)]≤1.06.
[0069] In the present disclosure, the dopant D has a fluxing effect during the second high-temperature sintering, which can reduce the sintering temperature, save the cost, and a cathode material with better single-crystallization was obtained.
[0070] According to the present disclosure, the dopant D is selected from at least one of oxides, oxyhydroxides, hydroxides, carbonates and oxalates containing at least one element of Mg, Sr, B, V, Al, Ca, Zn, Ba, Ra, Zr and Ti. In particular, the dopant D is selected from at least one of vanadium oxide, strontium hydroxide, strontium carbonate, boric acid, calcium oxide, and barium oxide.
[0071] According to the present disclosure, the dopant D is added in a stoichiometric ratio of 0≤[n(D)]/[n(Ni)+n(Co)+n(Mn)]≤0.05.
[0072] In the present disclosure, when the dopant D is used in an amount which satisfies the above range, the structure of the prepared cathode material can be stabilized.
[0073] Further, the dopant D is added in a stoichiometric ratio of 0.001≤[n(D)]/[n(Ni)+n(Co)+n(Mn)]≤0.03.
[0074] According to the present disclosure, in the step S2, the conditions for the first high-temperature sintering include a sintering temperature of 700-1000° C. and a sintering time of 2-10 h.
[0075] In the present disclosure, the first high-temperature sintering of the mixture I under the above conditions can ensure sufficient lithiation of the cathode material, thus making the comprehensive performance of the prepared cathode material more excellent.
[0076] Further, in the step S2, the conditions for the first high-temperature sintering include a sintering temperature of 750-900° C., preferably 800-900° C.; and a sintering time of 3-10 h, preferably 5-10 h.
[0077] According to the present disclosure, the cathode material process product I has a D.sub.50 of 2-5 μm.
[0078] In the present disclosure, the cathode material process product I is sufficiently lithiated multi-crystal composed of primary particles. In particular, when D.sub.50 of the cathode material process product I satisfies the above range, the cathode material thus prepared has an appropriate size, a high compaction density, and a stable structure, and can maintain a high capacity.
[0079] Further, the cathode material process product I has a D.sub.50 of 2-4.5 μm, preferably 2-4 μm.
[0080] According to the present disclosure, in the step S3, the conditions for the second high-temperature sintering include a sintering temperature of 720-1200° C. and a sintering time of 5-20 h.
[0081] In the present disclosure, the second high-temperature sintering of the cathode material process product I under the above conditions enables the prepared cathode material to have an appropriate single-crystal size, and the particle size of the cathode material to be uniform and the sphericity to be good.
[0082] In the present disclosure, preferably, the second high-temperature sintering is performed after crushing the cathode material process product I.
[0083] Further, in the step S3, the conditions for the second high-temperature sintering include a sintering temperature of 850-1150° C., preferably 800-1100° C.; and a sintering time of 8-20 h, preferably 10-18 h.
[0084] According to the present disclosure, the temperature of the second high-temperature sintering is higher than the temperature of the first high-temperature sintering, preferably 20-200° C. higher; more preferably 30-100° C. higher, further preferably 40-60° C. higher.
[0085] In the present disclosure, by controlling the temperature of the second high-temperature sintering to be 20-200° C. higher than the temperature of the first high-temperature sintering, it can be ensured that the cathode material process product I obtained after the first high-temperature sintering is sufficiently lithiated and a state of multicrystal is guaranteed, and if the temperature of the first high-temperature sintering is too low, sufficient lithiation cannot be achieved, and if the temperature of the first high-temperature sintering is too high, the cathode material process product I becomes a single-crystal structure.
[0086] According to the present disclosure, the cathode material process product II has a D.sub.50 of 2-5 μm, preferably 2-4 μm.
[0087] According to the present disclosure, in the step S4, the coating agent E is selected from at least one of oxides, oxyhydroxides, hydroxides, carbonates and oxalates containing at least one element of Al, Nb, Co, Mn, Mo, W, Si, Mg, Ti and Zr. In particular, the coating agent E is selected from at least one of magnesium oxide, silicon oxide, tungsten oxide, and zirconium oxide.
[0088] According to the present disclosure, the coating agent E is added in a stoichiometric ratio of 0≤[n(E)]/[n(Ni)+n(Co)+n(Mn)]≤0.05.
[0089] Further, the coating agent E is added in a stoichiometric ratio of 0.001≤[n(E)]/[n(Ni)+n(Co)+n(Mn)]≤0.03.
[0090] According to the present disclosure, in the step S5, the conditions for the third high-temperature sintering include a sintering temperature of 500-900° C. and a sintering time of 3-10 h.
[0091] In the present disclosure, the third high-temperature sintering of the mixture of the cathode material process product II and the coating agent E under the above conditions can modify the surface defects of the cathode material and play a role in stabilizing the crystal surface structure.
[0092] In the present disclosure, preferably, the third high-temperature sintering is performed after crushing the cathode material process product II and mixing the crushed cathode material process product II with the coating agent E.
[0093] Further, in the step S5, the conditions for the third high-temperature sintering include a sintering temperature of 600-900° C., preferably 700-800° C.; and a sintering time of 4-10 h, preferably 6-10 h.
[0094] In the present disclosure, the nickel cobalt manganese hydroxide precursor may be a precursor conventional in the art, preferably the nickel cobalt manganese hydroxide precursor is a hydroxide containing Ni, Co, Mn and a dopant A. Further, the nickel cobalt manganese hydroxide precursor is spherical or spheroidal single particles.
[0095] In one specific embodiment of the present disclosure, the method for preparing the nickel cobalt manganese hydroxide precursor comprising:
[0096] (1) preparing a mixed salt solution of a nickel salt, a cobalt salt, a manganese salt in a molar ratio of Ni:Co:Mn=x:z:y; and preparing a dopant A and a precipitant into a dopant A salt solution and a precipitant solution, respectively;
[0097] (2) under a nitrogen atmosphere, adding the mixed salt solution, the precipitant solution, ammonia water and optionally the dopant A salt solution into a reactor, carrying out a continuous reaction and aging to obtain a solid-liquid mixed slurry; and
[0098] (3) subjecting the solid-liquid mixed slurry to filter pressing, washing, and drying to obtain the nickel cobalt manganese hydroxide precursor.
[0099] In the present disclosure, the nickel salt, the cobalt salt and the manganese salt may be nickel salts, cobalt salts and manganese salts conventional in the art. In particular, the nickel salt is selected from nickel sulfate and/or nickel chloride; the cobalt salt is selected from cobalt sulfate and/or cobalt chloride; and the manganese salt is selected from manganese sulfate and/or manganese chloride.
[0100] In the present disclosure, the precipitant may be a precipitant conventional in the art, such as at least one of sodium hydroxide, potassium hydroxide, sodium carbonate, and ammonium carbonate. The complexing agent may be a complexing agent conventional in the art, for example ammonia water.
[0101] According to the present disclosure, the mixed salt solution has a concentration of 1-3 mol/L; the precipitant solution has a concentration of 5-10 mol/L; and the ammonia water has a mass concentration of 20-30 wt %.
[0102] According to the present disclosure, the dopant A is selected from soluble salts and/or sols containing at least one element of V, Ta, Cr, La, Ce, Er and Y. In particular, the dopant A is selected from one of erbium nitrate, yttrium sulfate, and lanthanum nitrate.
[0103] According to the present disclosure, the dopant A is added in a stoichiometric ratio of 0≤[n(A)]/[n(Ni)+n(Co)+n(Mn)]≤0.05.
[0104] Further, the dopant A is added in a stoichiometric ratio of 0.001≤[n(A)]/[n(Ni)+n(Co)+n(Mn)]≤0.03.
[0105] According to the present disclosure, the conditions for the continuous reaction include a pH of 11-13, a reaction temperature of 40-60° C. and a solution retention time of 6-30 h.
[0106] According to the present disclosure, the nickel cobalt manganese hydroxide precursor containing the dopant A has a D.sub.50 of 2-6 μm, an apparent density of 0.6-1 g/cm.sup.3 and a tap density of 1.2-1.6 g/cm.sup.3.
[0107] Further, the nickel cobalt manganese hydroxide precursor containing the dopant A has a D.sub.50 of 2.5-5.5 μm, an apparent density of 0.6-0.9 g/cm.sup.3 and a tap density of 1.2-1.55 g/cm.sup.3.
[0108] In a third aspect, the present disclosure provides a single-crystal multiple cathode material prepared by the preparation method described above.
[0109] According to the present disclosure, the cathode material satisfying the following conditions:
[0110] (1) single-crystal sizes D.sub.PS90, D.sub.PS10 and D.sub.PS50 of the cathode material, which are measured by SEM, satisfying the following relationship: 0.1≤B.sub.90=(D.sub.PS90−D.sub.PS10)/D.sub.PS50≤1.5; and
[0111] (2) an agglomeration rate of the cathode material is less than or equal to 20%;
[0112] wherein D.sub.PS90 represents that 90% of the single-crystal size of the cathode material is less than D.sub.PS90; D.sub.PS50 represents that 50% of the single-crystal size of the cathode material is less than D.sub.PS50; and D.sub.PS10 represents that 10% of the single-crystal size of the cathode material is less than D.sub.PS10.
[0113] Further, the single-crystal sizes D.sub.PS90, D.sub.PS10 and D.sub.PS50 of the cathode material, which are measured by SEM, satisfy the following relationship: 0.1≤B.sub.90=(D.sub.PS90−D.sub.PS10)/D.sub.PS50≤1.3; preferably, 0.1≤B.sub.90=(D.sub.PS90−D.sub.PS10)/D.sub.PS50≤1.1.
[0114] Further, the agglomeration rate of the cathode material is less than or equal to 15%, preferably less than or equal to 10%.
[0115] According to the present disclosure, the cathode material has an average single-crystal size D.sub.PS50 of 1-3 μm.
[0116] Further, the cathode material has an average single-crystal size D.sub.PS50 of 1.2-2.8 μm, preferably 1.5-2.5 μm.
[0117] According to the present disclosure, the cathode material satisfying the following conditions: 0.1≤H.sub.PS≤0.5;
[0118] where H.sub.PS is a statistical average of H.sub.PSn of a plurality of grain particles, H.sub.PSn is a calculated result of a single particle, H.sub.PSn=2 (D.sub.PSLn−D.sub.PSSn)/(D.sub.PSLn+D.sub.PSSn), D.sub.PSLn is the longest diagonal length of a single particle n of the cathode material, which is measured by SEM, and D.sub.PSSn is the shortest diagonal length of a single particle n of the cathode material, which is measured by SEM.
[0119] Further, 0.1≤H.sub.PS≤0.4, more further 0.1≤H.sub.PS≤0.3.
[0120] According to the present disclosure, the cathode material has a D.sub.50 of 2-5 μm, preferably 2-4 μm, more preferably 2.5-3.8 μm.
[0121] According to the present disclosure, the cathode material has a composition represented by a formula I:
Li.sub.1+a(A.sub.mD.sub.nNi.sub.xMn.sub.yCo.sub.z)E.sub.iO.sub.2 Formula I
[0122] wherein −0.1≤a≤0.1, 0≤m≤0.05, 0≤n≤0.05, 0.5≤x<1, 0<y<0.5, 0≤z<0.5, and 0≤i≤0.05; A is selected from at least one of V, Ta, Cr, La, Ce, Er and Y; D is selected from at least one of Mg, Sr, B, V, Al, Ca, Zn, Ba, Ra, Zr and Ti; and E is selected from at least one of Al, Nb, Co, Mn, Mo, W, Si, Mg, Ti and Zr.
[0123] Further, 0≤a≤0.08, 0.001≤m≤0.03, 0.001≤n≤0.03, 0.7≤x<0.9, 0.1<y<0.3, 0.1≤z<0.3, and 0.001≤i≤0.03; A is selected from at least one of La, Ce, Er and Y; D is selected from at least one of Sr, B, V, Al and Ca; and E is selected from at least one of W, Si, Mg, Ti and Zr.
[0124] In the present disclosure, the single-crystal multiple cathode material has a compaction density PD of 3.3 g/cm.sup.3 or more, preferably 3.3-3.6 g/cm.sup.3.
[0125] In a fourth aspect, the present disclosure provides a use of the above single-crystal multiple cathode material in a lithium ion battery.
[0126] Hereinafter, the present disclosure will be described in detail by examples. In the following examples,
[0127] D.sub.50 of the cathode material was a result tested by a laser particle size analyzer;
[0128] the single-crystal sizes of the cathode material were obtained by using an SEM scale as a reference;
[0129] the compaction density of the cathode material was measured by using a compaction density tester;
[0130] the apparent density and the tap density of the nickel cobalt manganese hydroxide precursor were respectively measured by using a tap density tester;
[0131] electrochemical performance of a button cell:
[0132] 0.1 C first discharge specific capacity, 1.0 C discharge specific capacity, and capacity retention in 80 cycles at 1 C/1 C@45° C. under a voltage of 3.0-4.3 V; and
[0133] a cycling performance test was performed as follows: the high temperature capacity retention of the material was investigated by using the activated cell at a current density of 1 C in a voltage interval of 3.0-4.3 Vat a temperature of 45° C. for 80 cycles.
[0134] Performance evaluation on the manufactured button cell was defined as follows:
[0135] a button cell was manufactured and placed for 2 h, and after an open circuit voltage was stabilized, a cathode was charged at a current density of 0.1 C to a cut-off voltage of 4.3 V, charged at a constant voltage for 30 min, and then discharged at the same current density to a cut-off voltage of 3.0 V; and charge and discharge were performed once in the same manner, and the cell at this time was used as the activated cell.
[0136] A cycling performance test was performed as follows: the high temperature capacity retention of the material was investigated by using the activated cell at a current density of 1 C in a voltage interval of 3.0-4.3 V at a temperature of 45° C. for 80 cycles.
[0137] Electrical performance test parameters were tested by Shenzhen NEWARE CT-3008 battery test system.
[0138] The content of Li.sub.2CO.sub.3 and LiOH was obtained by potentiometric titration.
[0139] The raw materials used in the examples as well as the comparative examples were commercially available.
EXAMPLE 1
[0140] I: Preparation of Nickel Cobalt Manganese Hydroxide Precursor
[0141] (1) A 2 mol/L uniform mixed solution of nickel, cobalt and manganese salts was prepared by using nickel sulfate, cobalt sulfate and manganese sulfate as raw materials according to a molar ratio of Ni:Co:Mn=80:10:10, a 0.2 mol/L La.sub.2(SO.sub.4).sub.3 solution was prepared, a 8 mol/L NaOH solution was prepared as a precipitant, and 25 wt % ammonia water was used directly as a complexing agent.
[0142] (2) Under nitrogen protection, the above solutions were introduced into a reactor in a parallel flow, wherein [n(Ni)+n(Co)+n(Mn)]:n(La)=1:0.01 was controlled, a stirring speed was 200 rpm, the reaction temperature was maintained at 55° C., a pH was 12.3, and the parallel flow time was 23 h, and aging was performed for 20 h to obtain a solid-liquid mixed slurry.
[0143] (3) The solid-liquid mixed slurry was subjected to filter pressing, washed and dried at 120° C. for 5 h to obtain a nickel cobalt manganese hydroxide precursor P1 containing a dopant La and having a D.sub.50 of 3.3 wherein the precursor is spherical or spheroidal single particles, and has a loose structure, an apparent density of 0.72 g/cm.sup.3 and a tap density of 1.34 g/cm.sup.3.
[0144] II: Preparation of Single-Crystal Multiple Cathode Material
[0145] S1. The nickel cobalt manganese hydroxide precursor P1, lithium hydroxide, and calcium oxide were uniformly mixed in a ratio of [n(Ni)+n(Co)+n(Mn)]:n(Li):n(Ca)=1:1.05:0.008 in a high-speed mixer to obtain a mixture I;
[0146] S2. the mixture I was subjected to a first high-temperature sintering at 850° C. for 8 h under an oxygen atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a cathode material process product I having a D.sub.50 of 3.2 μm;
[0147] S3. the cathode material process product I was subjected to a second high-temperature sintering at 900° C. for 8 h under an oxygen atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a cathode material process product II having a D.sub.50 of 3.2 μm, primary particles being independent of each other; wherein the temperature of the second high-temperature sintering is 50° C. higher than the temperature of the first high-temperature sintering;
[0148] S4. the cathode material process product II and magnesium oxide were uniformly mixed in a ratio of [n(Ni)+n(Co)+n(Mn)]:n(Mg)=1:0.012 in a high-speed mixer to obtain a mixture II; and
[0149] S5. the mixture II was subjected to a third high-temperature sintering at 750° C. for 10 h under an oxygen atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a single-crystal multiple cathode material A1. Its composition was Li.sub.1.05(La.sub.0.01Ca.sub.0.008Ni.sub.0.8Co.sub.0.1Mn.sub.0.1)Mg.sub.0.012O.sub.2. The performance parameters of the cathode material A1 are shown in Table 1.
[0150]
EXAMPLE 2
[0151] I: Preparation of Nickel Cobalt Manganese Hydroxide Precursor
[0152] (1) A 2 mol/L uniform mixed solution of nickel, cobalt and manganese salts was prepared by using nickel sulfate, cobalt sulfate and manganese sulfate as raw materials according to a molar ratio of Ni:Co:Mn=80:10:10, a 0.2 mol/L Ce.sub.2(SO.sub.4).sub.3 solution was prepared, a 8 mol/L KOH solution was prepared as a precipitant, and 25 wt % ammonia water was used directly as a complexing agent.
[0153] (2) Under nitrogen protection, the above solutions were introduced into a reactor in a parallel flow, wherein [n(Ni)+n(Co)+n(Mn)]:n(Ce)=1:0.015 was controlled, a stirring speed was 200 rpm, the reaction temperature was maintained at 55° C., a pH was 12.3, and the parallel flow time was 20 h, and aging was performed for 20 h to obtain a solid-liquid mixed slurry.
[0154] (3) The solid-liquid mixed slurry was subjected to washed, filter pressing, and dried at 110° C. for 5.5 h to obtain a nickel cobalt manganese hydroxide precursor P2 containing a dopant Ce and having a D.sub.50 of 4 μm, wherein the precursor is spherical or spheroidal single particles, and has a loose structure, an apparent density of 0.73 g/cm.sup.3 and a tap density of 1.35 g/cm.sup.3.
[0155] II: Preparation of Single-Crystal Multiple Cathode Material
[0156] S1. The nickel cobalt manganese hydroxide precursor, lithium hydroxide, and strontium oxide were uniformly mixed in a ratio of [n(Ni)+n(Co)+n(Mn)]:n(Li):n(Sr)=1:1.05:0.012 in a high-speed mixer to obtain a mixture I;
[0157] S2. the mixture I was subjected to a first high-temperature sintering at 840° C. for 4 h under an oxygen atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a cathode material process product I having a D.sub.50 of 3.1 μm;
[0158] S3. the cathode material process product I was subjected to a second high-temperature sintering at 900° C. for 5 h under an oxygen atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a cathode material process product II having a D.sub.50 of 3.0 primary particles being independent of each other; wherein the temperature of the second high-temperature sintering is 60° C. higher than the temperature of the first high-temperature sintering;
[0159] S4. the cathode material process product II and silicon oxide were uniformly mixed in a ratio of [n(Ni)+n(Co)+n(Mn)]:n(Si)=1:0.01 in a high-speed mixer to obtain a mixture II; and
[0160] S5. the mixture II was subjected to a third high-temperature sintering at 720° C. for 10 h under an oxygen atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a single-crystal multiple cathode material A2. Its composition was Li.sub.1.05(Ce.sub.0.015Sr.sub.0.012Ni.sub.0.8Co.sub.0.1Mn.sub.0.1)Si.sub.0.01O.sub.2. The performance parameters of the cathode material A2 are shown in Table 1.
EXAMPLE 3
[0161] I: Preparation of Nickel Cobalt Manganese Hydroxide Precursor
[0162] (1) A 2 mol/L uniform mixed solution of nickel, cobalt and manganese salts was prepared by using nickel sulfate, cobalt sulfate and manganese sulfate as raw materials according to a molar ratio of Ni:Co:Mn=80:10:10, a 0.2 mol/L Er(NO.sub.3).sub.3 solution was prepared, a 8 mol/L NaOH solution was prepared as a precipitant, and 25 wt % ammonia water was used directly as a complexing agent.
[0163] (2) Under nitrogen protection, the above solutions were introduced into a reactor in a parallel flow, wherein [n(Ni)+n(Co)+n(Mn)]:n(Er)=1:0.015 was controlled, a stirring speed was 200 rpm, the reaction temperature was maintained at 56° C., a pH was 12.4, and the parallel flow time was 24 h, and aging was performed for 20 h to obtain a solid-liquid mixed slurry.
[0164] (3) The solid-liquid mixed slurry was subjected to washed, filter pressing, and dried at 120° C. for 6 h to obtain a nickel cobalt manganese hydroxide precursor P3 containing a dopant Er and having a D.sub.50 of 3.9 μm, wherein the precursor is spherical or spheroidal single particles, and has a loose structure, an apparent density of 0.71 g/cm.sup.3 and a tap density of 1.33 g/cm.sup.3.
[0165] II: Preparation of Single-Crystal Multiple Cathode Material
[0166] S1. The nickel cobalt manganese hydroxide precursor P3, lithium hydroxide, and boron oxide were uniformly mixed in a ratio of [n(Ni)+n(Co)+n(Mn)]:n(Li):n(B)=1:1.04:0.009 in a high-speed mixer to obtain a mixture I;
[0167] S2. the mixture I was subjected to a first high-temperature sintering at 860° C. for 10 h under an oxygen atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a cathode material process product I having a D.sub.50 of 3.8 μm;
[0168] S3. the cathode material process product I was subjected to a second high-temperature sintering at 900° C. for 15 h under an oxygen atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a cathode material process product II having a D.sub.50 of 3.7 μm, primary particles being independent of each other; wherein the temperature of the second high-temperature sintering is 40° C. higher than the temperature of the first high-temperature sintering;
[0169] S4. the cathode material process product II and tungsten oxide were uniformly mixed in a ratio of [n(Ni)+n(Co)+n(Mn)]:n(W)=1:0.01 in a high-speed mixer to obtain a mixture II; and
[0170] S5. on the mixture II was subjected to a third high-temperature sintering at 780° C. for 6 h under an air atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a single-crystal multiple cathode material A3. Its composition was Li.sub.1.04(Er.sub.0.015B.sub.0.009Ni.sub.0.8Co.sub.0.1Mn.sub.0.1)W.sub.0.01O.sub.2. The performance parameters of the cathode material A3 are shown in Table 1.
EXAMPLE 4
[0171] I: Preparation of Nickel Cobalt Manganese Hydroxide Precursor
[0172] (1) A 2 mol/L uniform mixed solution of nickel, cobalt and manganese salts was prepared by using nickel sulfate, cobalt sulfate and manganese sulfate as raw materials according to a molar ratio of Ni:Co:Mn=50:20:30, a 0.2 mol/L Cr.sub.2(SO.sub.4).sub.3 solution was prepared, a 8 mol/L NaOH solution was prepared as a precipitant, and 25 wt % ammonia water was used directly as a complexing agent.
[0173] (2) Under nitrogen protection, the above solutions were introduced into a reactor in a parallel flow, wherein [n(Ni)+n(Co)+n(Mn)]:n(Cr)=1:0.005 was controlled, a stirring speed was 200 rpm, the reaction temperature was maintained at 52° C., a pH was 12.3, and the parallel flow time was 19 h, and aging was performed for 20 h to obtain a solid-liquid mixed slurry.
[0174] (3) The solid-liquid mixed slurry was subjected to washed, filter pressing, and dried at 100° C. for 7 h to obtain a nickel cobalt manganese hydroxide precursor P4 containing a dopant Cr and having a D.sub.50 of 4.1 μm, wherein the precursor is spherical or spheroidal single particles, and has a loose structure, an apparent density of 0.70 g/cm.sup.3 and a tap density of 1.31 g/cm.sup.3.
[0175] II: Preparation of Single-Crystal Multiple Cathode Material
[0176] S1. A nickel cobalt manganese hydroxide precursor P4, lithium carbonate and aluminum fluoride were uniformly mixed in a ratio of [n(Ni)+n(Co)+n(Mn)]:n(Li):n(A1)=1:1.05:0.01 in a high-speed mixer to obtain a mixture I;
[0177] S2. the mixture I was subjected to a first high-temperature sintering at 960° C. for 10 h under an air atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a cathode material process product I having a D.sub.50 of 3.4 μm;
[0178] S3. the cathode material process product I was subjected to a second high-temperature sintering at 980° C. for 12 h under an air atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a cathode material process product II having a D.sub.50 of 3.3 μm, primary particles being independent of each other; wherein the temperature of the second high-temperature sintering is 20° C. higher than the temperature of the first high-temperature sintering;
[0179] S4. the cathode material process product II and zirconia were uniformly mixed in a ratio of [n(Ni)+n(Co)+n(Mn)]:n(Zr)=1:0.015 in a high-speed mixer to obtain a mixture II; and
[0180] S5. the mixture II was subjected to a third high-temperature sintering at 820° C. for 9 h under an air atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a single-crystal multiple cathode material A4. Its composition was Li.sub.1.05(Cr.sub.0.005Al.sub.0.01Ni.sub.0.5Co.sub.0.2Mn.sub.0.3)Zr.sub.0.015O.sub.2. The performance parameters of the cathode material A4 are shown in Table 1.
EXAMPLE 5
[0181] I: Preparation of Nickel Cobalt Manganese Hydroxide Precursor
[0182] (1) A 2 mol/L uniform mixed solution of nickel, cobalt and manganese salts was prepared by using nickel sulfate, cobalt sulfate and manganese sulfate as raw materials according to a molar ratio of Ni:Co:Mn=95:3 :2, a 0.2 mol/L Y(NO.sub.3).sub.3 solution was prepared, a 8 mol/L NaOH solution was prepared as a precipitant, and 25 wt % ammonia water was used directly as a complexing agent.
[0183] (2) Under nitrogen protection, the above solutions were introduced into a reactor in a parallel flow, wherein [n(Ni)+n(Co)+n(Mn)]:n(Y)=1:0.012 was controlled, a stirring speed was 200 rpm, the reaction temperature was maintained at 55° C., a pH was 12.3, and the parallel flow time was 28 h, and aging was performed for 20 h to obtain a solid-liquid mixed slurry.
[0184] (3) The solid-liquid mixed slurry was subjected to washed, filter pressing, and dried at 120° C. for 6 h to obtain a nickel cobalt manganese hydroxide precursor P5 having a D50 of 4 μm, wherein the precursor is spherical or spheroidal single particles, and has a loose structure, an apparent density of 0.71 g/cm.sup.3 and a tap density of 1.32 g/cm.sup.3.
[0185] II: Preparation of Single-Crystal Multiple Cathode Material
[0186] S1. The nickel cobalt manganese hydroxide precursor P5, lithium hydroxide and zinc oxide were uniformly mixed in a ratio of [n(Ni)+n(Co)+n(Mn)]:n(Li):n(Zn)=1:1.08:0.014 in a high-speed mixer to obtain a mixture I;
[0187] S2. on the mixture I was subjected to a first high-temperature sintering at 700° C. for 5 h under an oxygen atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a cathode material process product I having a D.sub.50 of 3.9 μm;
[0188] S3. the cathode material process product I was subjected to a second high-temperature sintering at 800° C. for 10 h under an oxygen atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a cathode material process product II having a D.sub.50 of 4 μm, primary particles being independent of each other; wherein the temperature of the second high-temperature sintering is 100° C. higher than the temperature of the first high-temperature sintering;
[0189] S4. the cathode material process product II and molybdenum oxide were uniformly mixed in a ratio of [n(Ni)+n(Co)+n(Mn)]:n(Mo)=1:0.008 in a high-speed mixer to obtain a mixture II; and
[0190] S5. the mixture II was subjected to a third high-temperature sintering at 600° C. for 10 h under an oxygen atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a single-crystal multiple cathode material A5. Its composition was Li.sub.1.08(Y.sub.0.012Zn.sub.0.014Ni.sub.0.95Co.sub.0.03Mn.sub.0.02)Mo.sub.0.008O.sub.2. The performance parameters of the cathode material A5 are shown in Table 1.
EXAMPLE 6
[0191] I: Preparation of Nickel Cobalt Manganese Hydroxide Precursor
[0192] (1) A 2 mol/L uniform mixed solution of nickel, cobalt and manganese salts was prepared by using nickel sulfate, cobalt sulfate and manganese sulfate as raw materials according to a molar ratio of Ni:Co:Mn=80:10:10, a 8 mol/L NaOH solution was prepared as a precipitant, and 25 wt % ammonia water was used directly as a complexing agent.
[0193] (2) Under nitrogen protection, the above solutions were introduced into a reactor in a parallel flow, wherein a stirring speed was 200 rpm, the reaction temperature was maintained at 55° C., a pH was 12.3, and the parallel flow time was 23 h, and aging was performed for 20 h to obtain a solid-liquid mixed slurry.
[0194] (3) The solid-liquid mixed slurry was subjected to filter pressing, washed and dried at 120° C. for 5 h to obtain a nickel cobalt manganese hydroxide precursor P6 having a D.sub.50 of 3.2 μm, wherein the precursor is spherical or spheroidal single particles, and has a loose structure, an apparent density of 0.71 g/cm.sup.3 and a tap density of 1.33 g/cm.sup.3.
[0195] II: Preparation of Single-Crystal Multiple Cathode Material
[0196] S1. The nickel cobalt manganese hydroxide precursor P6 and lithium hydroxide were uniformly mixed in a ratio of [n(Ni)+n(Co)+n(Mn)]:n(Li)=1:1.05 in a high-speed mixer to obtain a mixture I;
[0197] S2. the mixture I was subjected to a first high-temperature sintering at 850° C. for 8 h under an oxygen atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a cathode material process product I having a D.sub.50 of 3.1 μm;
[0198] S3. the cathode material process product I was subjected to a second high-temperature sintering at 900° C. for 8 h under an oxygen atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a cathode material process product II having a D.sub.50 of 3.3 μm, primary particles being independent of each other; wherein the temperature of the second high-temperature sintering is 50° C. higher than the temperature of the first high-temperature sintering;
[0199] S4. the mixture II was subjected to a third high-temperature sintering at 750° C. for 10 h under an oxygen atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a single-crystal multiple cathode material A6. Its composition was Li.sub.1.05(Ni.sub.0.8Co.sub.0.1Mn.sub.0.1)O.sub.2. The performance parameters of the cathode material A6 are shown in Table 1.
EXAMPLE 7
[0200] A single-crystal multiple cathode material was prepared according to the method in Example 1, except that the temperature of the second high-temperature sintering was kept constant, and the temperature of the first high-temperature sintering was adjusted such that the temperature of the second high-temperature sintering was 130° C. higher than the temperature of the first high-temperature sintering.
[0201] A single-crystal multiple cathode material A7 was prepared with the performance parameters shown in Table 1.
EXAMPLE 8
[0202] A single-crystal multiple cathode material was prepared according to the method in Example 1, except that the temperature of the second high-temperature sintering was kept constant, and the temperature of the first high-temperature sintering was adjusted such that the temperature of the second high-temperature sintering was 180° C. higher than the temperature of the first high-temperature sintering.
[0203] A single-crystal multiple cathode material A8 was prepared with the performance parameters shown in Table 1.
EXAMPLE 9
[0204] A single-crystal multiple cathode material was prepared according to the method in Example 1, except that the temperature of the second high-temperature sintering was kept constant, and the temperature of the first high-temperature sintering was adjusted such that the temperature of the second high-temperature sintering was 10° C. higher than the temperature of the first high-temperature sintering.
[0205] A single-crystal multiple cathode material A9 was prepared with the performance parameters shown in Table 1.
EXAMPLE 10
[0206] A single-crystal multiple cathode material was prepared according to the method in Example 1, except that the temperature of the second high-temperature sintering was kept constant, and the temperature of the first high-temperature sintering was adjusted such that the temperature of the second high-temperature sintering was 400° C. higher than the temperature of the first high-temperature sintering.
[0207] A single-crystal multiple cathode material A10 was prepared with the performance parameters shown in Table 1.
EXAMPLE 11
[0208] A single-crystal multiple cathode material was prepared according to the method in Example 1, except that the temperature of the second high-temperature sintering was kept constant, and the temperature of the first high-temperature sintering was adjusted such that the temperature of the second high-temperature sintering was 50° C. lower than the temperature of the first high-temperature sintering.
[0209] A single-crystal multiple cathode material All was prepared with the performance parameters shown in Table 1.
EXAMPLE 12
[0210] I: Preparation of Nickel Cobalt Manganese Hydroxide Precursor
[0211] (1) A 2 mol/L uniform mixed solution of nickel, cobalt and manganese salts was prepared by using nickel sulfate, cobalt sulfate and manganese sulfate as raw materials according to a molar ratio of Ni:Co:Mn=80:10:10, a 0.2 mol/L La.sub.2(SO.sub.4).sub.3 solution was prepared, a 8 mol/L NaOH solution was prepared as a precipitant, and 25 wt % ammonia water was used directly as a complexing agent.
[0212] (2) Under nitrogen protection, the above solutions were introduced into a reactor in a parallel flow, wherein [n(Ni)+n(Co)+n(Mn)]:n(La)=1:0.05 was controlled, a stirring speed was 200 rpm, the reaction temperature was maintained at 55° C., a pH was 12.3, and the parallel flow time was 23 h, and aging was performed for 20 h to obtain a solid-liquid mixed slurry.
[0213] (3) The solid-liquid mixed slurry was subjected to filter pressing, washed and dried at 120° C. for 5 h to obtain a nickel cobalt manganese hydroxide precursor P12 containing a dopant La and having a D.sub.50 of 3.1 μm, wherein the precursor is spherical or spheroidal single particles, and has a loose structure, an apparent density of 0.72 g/cm.sup.3 and a tap density of 1.34 g/cm.sup.3.
[0214] II: Preparation of Single-Crystal Multiple Cathode Material
[0215] S1. The nickel cobalt manganese hydroxide precursor P12, lithium hydroxide, and calcium oxide were uniformly mixed in a ratio of [n(Ni)+n(Co)+n(Mn)]:n(Li):n(Ca)=1:1.1:0.05 in a high-speed mixer to obtain a mixture I;
[0216] S2. the mixture I was subjected to a first high-temperature sintering at 700° C. for 8 h under an oxygen atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a cathode material process product I having a D.sub.50 of 3.2 μm;
[0217] S3. the cathode material process product I was subjected to a second high-temperature sintering at 900° C. for 8 h under an oxygen atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a cathode material process product II having a D.sub.50 of 3.2 μm, primary particles being independent of each other; wherein the temperature of the second high-temperature sintering is 200° C. higher than the temperature of the first high-temperature sintering;
[0218] S4. the cathode material process product II and magnesium oxide were uniformly mixed in a ratio of [n(Ni)+n(Co)+n(Mn)]:n(Mg)=1:0.05 in a high-speed mixer to obtain a mixture II; and
[0219] S5. the mixture II was subjected to a third high-temperature sintering at 800° C. for 10 h under an oxygen atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a single-crystal multiple cathode material A12. Its composition was Li.sub.1.1(La.sub.0.05Ca.sub.0.05Ni.sub.0.8Co.sub.0.1Mn.sub.0.1)Mg.sub.0.05O.sub.2. The performance parameters of the cathode material A12 are shown in Table 1.
[0220]
COMPARATIVE EXAMPLE 1
[0221] I: Preparation of Nickel Cobalt Manganese Hydroxide Precursor
[0222] A nickel cobalt manganese hydroxide precursor was prepared according to the method in Example 1.
[0223] II: Preparation of Single-Crystal Multiple Cathode Material
[0224] A single-crystal multiple cathode material was prepared according to the method in Example 1, except that without performing the step S2, the mixture I was directly subjected to a second high-temperature sintering. A single-crystal multiple cathode material D1 was prepared. Its composition was Li.sub.1.05(La.sub.0.01Ca.sub.0.008Ni.sub.0.8Co.sub.0.1Mn.sub.0.1)Mg.sub.0.012O.sub.2. The performance parameters of the cathode material D1 are shown in Table 1.
COMPARATIVE EXAMPLE 2
[0225] I: Preparation of Nickel Cobalt Manganese Hydroxide Precursor
[0226] (1) A 2 mol/L uniform mixed solution of nickel, cobalt and manganese salts was prepared by using nickel sulfate, cobalt sulfate and manganese sulfate as raw materials according to a molar ratio of Ni:Co:Mn=50:20:30, and a 0.2 mol/L Cr.sub.2(SO.sub.4).sub.3 solution was prepared. A 8 mol/L NaOH solution was prepared as a precipitant, and 25 wt % ammonia water was used directly as a complexing agent.
[0227] (2) Under nitrogen protection, the above solutions were introduced into a reactor in a parallel flow, wherein [n(Ni)+n(Co)+n(Mn)]:n(Cr)=1:0.01 was controlled, a stirring speed was 200 rpm, the reaction temperature was maintained at 55° C., a pH was 12.3, and the parallel flow time was 23 h, and aging was performed for 20 h to obtain a solid-liquid mixed slurry.
[0228] (3) The solid-liquid mixed slurry was subjected to washed, filter pressing, and dried at 100° C. for 5 h to obtain a nickel cobalt manganese hydroxide precursor PD2 having a D.sub.50 of 4.5 μm, wherein the precursor is spherical or spheroidal single particles, and has a loose structure, an apparent density of 0.72 g/cm.sup.3 and a tap density of 1.34 g/cm.sup.3.
[0229] II: Preparation of Single-Crystal Multiple Cathode Material
[0230] S1. The nickel cobalt manganese hydroxide precursor PD2, lithium hydroxide and alumina were uniformly mixed in a ratio of [n(Ni)+n(Co)+n(Mn)]:n(Li):n(A1)=1:1.06:0.01 in a high-speed mixer to obtain a mixture I;
[0231] S2. the mixture I was subjected to a second high-temperature sintering at 980° C. for 12 h under an air atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a cathode material process product II having a D.sub.50 of 3.4 μm;
[0232] S3. the cathode material process product II and zirconia were uniformly mixed in a ratio of [n(Ni)+n(Co)+n(Mn)]:n(Zr)=1:0.01 in a high-speed mixer to obtain a mixture II; and
[0233] S4. the mixture II was subjected to a third high-temperature sintering at 820° C. for 9 h under an air atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a single-crystal multiple cathode material D2. Its composition was Li.sub.1.06(Cr.sub.0.01Al.sub.0.01Ni.sub.0.5Co.sub.0.2Mn.sub.0.3)Zr.sub.0.01O.sub.2. The performance parameters of the cathode material D2 are shown in Table 1.
COMPARATIVE EXAMPLE 3
[0234] I: Preparation of Nickel Cobalt Manganese Hydroxide Precursor
[0235] (1) A 2 mol/L uniform mixed solution of nickel, cobalt and manganese salts was prepared by using nickel sulfate, cobalt sulfate and manganese sulfate as raw materials according to a molar ratio of Ni:Co:Mn=95:3:2, and a 0.2 mol/L Y(NO.sub.3).sub.3 solution was prepared. A 8 mol/L NaOH solution was prepared as a precipitant, and 25 wt % ammonia water was used directly as a complexing agent.
[0236] (2) Under nitrogen protection, the above solutions were introduced into a reactor in a parallel flow, wherein [n(Ni)+n(Co)+n(Mn)]:n(Y)=1:0.01 was controlled, a stirring speed was 200 rpm, the reaction temperature was maintained at 55° C., a pH was 12.3, and the parallel flow time was 23 h, and aging was performed for 20 h to obtain a solid-liquid mixed slurry.
[0237] (3) The solid-liquid mixed slurry was subjected to washed, filter pressing, and dried at 100° C. for 5 h to obtain a nickel cobalt manganese hydroxide precursor PD3 having a D.sub.50 of 3.1 μm, wherein the precursor is spherical or spheroidal single particles, and has a loose structure, an apparent density of 0.72 g/cm.sup.3 and a tap density of 1.34 g/cm.sup.3.
[0238] II: Preparation of Single-Crystal Multiple Cathode Material
[0239] S1. The nickel cobalt manganese hydroxide precursor PD3, lithium hydroxide and zinc oxide were uniformly mixed in a ratio of [n(Ni)+n(Co)+n(Mn)]:n(Li):n(Zn)=1:1.06:0.01 in a high-speed mixer to obtain a mixture I;
[0240] S2. the mixture I was subjected to a second high-temperature sintering at 800° C. for 10 h under an oxygen atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a cathode material process product II having a D.sub.50 of 3.0 μm;
[0241] S3. the cathode material process product II and molybdenum oxide were uniformly mixed in a ratio of [n(Ni)+n(Co)+n(Mn)]:n(Mo)=1:0.01 in a high-speed mixer to obtain a mixture II; and
[0242] S5. the mixture II was subjected to a third high-temperature sintering at 600° C. for 7 h under an oxygen atmosphere, natural cooling to room temperature, and crushing and sieving to obtain a single-crystal multiple cathode material D3. Its composition was Li.sub.1.06(Y.sub.0.01Zn.sub.0.01Ni.sub.0.95Co.sub.0.03Mn.sub.0.02)Mo.sub.0.01O.sub.2. The performance parameters of the cathode material D3 are shown in Table 1.
TABLE-US-00001 TABLE 1 Agglomeration Compaction D.sub.50/ D.sub.PS50/ rate/ density/ Composition μm μm B.sub.90 H.sub.PS % g/cm.sup.3 A1 Li.sub.1.05(La.sub.0.01Ca.sub.0.008Ni.sub.0.8C.sub.0.1Mn.sub.0.1)Mg.sub.0.012O.sub.2 3.32 1.89 0.75 0.28 8 3.50 A2 Li.sub.1.05(Ce.sub.0.015Sr.sub.0.012Ni.sub.0.8Co.sub.0.1Mn.sub.0.1)Si.sub.0.01O.sub.2 3.11 1.82 1.02 0.30 10 3.45 A3 Li.sub.1.04(Er.sub.0.015B.sub.0.009Ni.sub.0.8Co.sub.0.1Mn.sub.0.1)W.sub.0.01O.sub.2 3.79 2.21 0.92 0.25 5 3.55 A4 Li.sub.1.05(Cr.sub.0.005Al.sub.0.01Ni.sub.0.5Co.sub.0.2Mn.sub.0.3)Zr.sub.0.015O.sub.2 3.38 2.74 1.29 0.35 16 3.42 A5 Li.sub.1.08(Y.sub.0.012Zn.sub.0.014Ni.sub.0.95Co.sub.0.03Mn.sub.0.02)Mo.sub.0.008O.sub.2 4.02 1.61 1.37 0.38 17 3.41 A6 Li.sub.1.05(Ni.sub.0.8Co.sub.0.1Mn.sub.0.1)O.sub.2 3.52 1.39 1.11 0.32 16 3.41 A7 Li.sub.1.05(La.sub.0.01Ca.sub.0.008Ni.sub.0.8Co.sub.0.1Mn.sub.0.1)Mg.sub.0.012O.sub.2 3.31 1.67 1.12 0.32 15 3.40 A8 Li.sub.1.05(La.sub.0.01Ca.sub.0.008Ni.sub.0.8Co.sub.0.1Mn.sub.0.1)Mg.sub.0.012O.sub.2 3.30 1.51 1.15 0.35 17 3.32 A9 Li.sub.1.05(La.sub.0.01Ca.sub.0.008Ni.sub.0.8Co.sub.0.1Mn.sub.0.1)Mg.sub.0.012O.sub.2 3.35 1.53 1.22 0.42 19 3.31 A10 Li.sub.1.05(La.sub.0.01Ca.sub.0.008Ni.sub.0.8Co.sub.0.1Mn.sub.0.1)Mg.sub.0.012O.sub.2 3.14 1.32 1.19 0.41 20 3.31 A11 Li.sub.1.05(La.sub.0.01Ca.sub.0.008Ni.sub.0.8Co.sub.0.1Mn.sub.0.1)Mg.sub.0.012O.sub.2 3.42 2.55 1.34 0.47 22 3.28 A12 Li.sub.1.1(La.sub.0.05Ca.sub.0.05Ni.sub.0.8Co.sub.0.1Mn.sub.0.1)Mg.sub.0.05O.sub.2 3.25 1.44 1.16 0.37 18 3.32 D1 Li.sub.1.05(La.sub.0.01Ca.sub.0.008Ni.sub.0.8Co.sub.0.1Mn.sub.0.1)Mg.sub.0.012O.sub.2 3.20 1.49 1.70 0.58 26 3.26 D2 Li.sub.1.06(Cr.sub.0.01Al.sub.0.01Ni.sub.0.5Co.sub.0.2Mn.sub.0.3)Zr.sub.0.01O.sub.2 3.50 1.40 1.60 0.56 32 3.32 D3 Li.sub.1.06(Y.sub.0.01Zn.sub.0.01Ni.sub.0.95Co.sub.0.03Mn.sub.0.02)Mo.sub.0.01O.sub.2 3.00 1.30 1.70 0.52 40 3.35
TEST EXAMPLE
[0243] A button cell was prepared by using the cathode materials in Examples and Comparative examples as a cathode, and a specific preparation method was as follows:
[0244] Manufacture of the Button Cell:
[0245] first, a nonaqueous electrolyte secondary battery of a composite nickel-cobalt-manganese multiple cathode active material , acetylene black, and polyvinylidene fluoride (PVDF) were mixed in a mass ratio of 95:3:2, an aluminum foil was coated with the obtained mixture, drying was performed, and press forming was performed with a pressure of 100 MPa to obtain a cathode having a diameter of 12 mm and a thickness of 120 μm, and then the electrode was put into a vacuum drying oven for drying at 120° C. for 12 h.
[0246] A negative electrode adopted a Li metal sheet having a diameter of 17 mm and a thickness of 1 mm; a separator adopted a polyethylene porous membrane having a thickness of 25 μm; and an electrolyte solution adopted a mixed solution of 1 mol/L LiPF.sub.6, ethylene carbonate (EC) and diethyl carbonate (DEC) in equal amounts.
[0247] The cathode, the separator, a negative electrode ,and the electrolyte solution were assembled into a 2025 type button cell inside an Ar gas glove box having both the water content and the oxygen content of less than 5 ppm, and the cell at this time was used as an unactivated cell.
[0248] The electrochemical performance of the button cell was tested and the test results are shown in Table 2.
TABLE-US-00002 TABLE 2 0.1 C first Capacity discharge 1 C discharge retention specific specific in 80 cycles at capacity mAh/g capacity mAh/g 1 C/1 C@45° C. % Example 1 205.1 189.2 94.2% Example 2 204.8 188.6 94.0% Example 3 205.1 189.5 94.9% Example 4 171.9 159.2 98.2% Example 5 220.3 203.0 93.6% Example 6 204.2 185.2 90.2% Example 7 204.8 188.4 93.8% Example 8 204.5 188.1 93.4% Example 9 203.2 186.7 92.2% Example 10 204.6 187.2 91.1% Example 11 201.5 183.8 90.2% Example 12 204.5 187.8 89.2% Comparative 204.8 188.1 92.6% example 1 Comparative 170.8 157.2 89.6% example 2 Comparative 219.5 201.7 84.1% example 3
[0249]
[0250] It can be seen from the results of the examples and comparative examples that:
[0251] (1) in Examples 1-3, the conditions within the preferred range of the present disclosure were adopted, and as a result, the prepared cathode materials had moderate D.sub.PS, and smaller B.sub.90 and H.sub.PS, indicating that the single-crystal was rounded, the spheroidicity was good, the size was uniform, the agglomeration rate was also low, the capacity was high and the cycle was good.
[0252] (2) In Examples 7-12, the conditions within the preferred range of the present disclosure were not adopted, and as a result, the single-crystallization and performance of the prepared cathode materials were slightly worse than those in Examples 1-3, but better than those in Comparative examples 1-3.
[0253] (3) In Comparative examples 1-3, the preparation method according to the present disclosure were not adopted, and as a result, the resulting cathode materials have poor performance.
[0254] Preferred embodiments of the present disclosure are described above in detail, but the present disclosure is not limited thereto. Within the technical concept range of the present disclosure, the technical solution of the present disclosure can be subjected to various simple variations, including the combination of various technical features in any other suitable manner, and these simple variations and combinations should likewise be considered as the contents disclosed by the present disclosure, and all fall within the protection scope of the present disclosure.