Fuel cell system, control method for the fuel cell system, and electric vehicle equipped with the fuel cell system
09853313 · 2017-12-26
Assignee
Inventors
Cpc classification
H01M2250/20
ELECTRICITY
H01M16/003
ELECTRICITY
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M8/04388
ELECTRICITY
Y02T90/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01M8/04
ELECTRICITY
H01M16/00
ELECTRICITY
Abstract
A fuel cell system that includes a fuel cell that generates electricity through an electrochemical reaction between a fuel gas and an oxidant gas, and a control portion that determines whether there is leakage of the fuel gas. The control portion has start means for starting the fuel cell by raising the voltage of the fuel cell from a starting voltage to an operation voltage that is lower than an open-circuit voltage, and leakage determination means for determining whether there is leakage of the fuel gas before the voltage of the fuel cell reaches the operation voltage when the fuel cell is started.
Claims
1. A fuel cell system comprising a fuel cell that generates electricity through an electrochemical reaction between a fuel gas and an oxidant gas; a fuel gas supply portion that supplies the fuel gas to a fuel electrode of the fuel cell; an oxidant gas supply portion that supplies the oxidant gas to an oxidant electrode of the fuel cell; and a control portion which determines whether there is leakage of the fuel gas, the control portion first charges a secondary-side capacitor, and when a secondary-side voltage reaches an open-circuit voltage, then a start portion of the control portion starts the fuel cell by raising voltage of the fuel cell from a starting voltage to an operation voltage that is lower than the open-circuit voltage, and a leakage determination portion that determines whether there is leakage of the fuel gas, before the voltage of the fuel cell reaches the operation voltage that is lower than the open-circuit voltage when the fuel cell is started, wherein the start portion raises the voltage of the fuel cell by supplying the fuel gas to the fuel electrode of the fuel cell by the fuel gas supply portion and then supplying the oxidant gas to the oxidant electrode by the oxidant gas supply portion; the leakage determination portion determines whether there is leakage of the fuel gas during a period from when the fuel gas is supplied to when the oxidant gas starts to be supplied; the fuel gas supply portion includes a fuel gas supply channel, and a fuel supply valve provided in the fuel gas supply channel, and further includes a gas discharge channel that discharges a post-reaction fuel gas from the fuel electrode of the fuel cell, a gas discharge valve provided in the gas discharge channel, and a pressure sensor that detects pressure in the fuel gas channel that is on a fuel electrode side of the fuel supply valve, and that is on a fuel electrode side of the gas discharge valve; and the leakage determination portion closes the fuel supply valve and the gas discharge valve, and determines whether there is leakage of the fuel gas based on a first rate of pressure decrease that is detected by the pressure sensor and a second rate of pressure decrease which corresponds to an amount of fuel gas estimated from the current outputted from the fuel cell, which is detected by a current sensor which detects a current outputted from the fuel cell, and the leakage determination portion calculates a third rate of pressure decrease for use for the determination of the presence or absence of hydrogen leakage by subtracting the second rate of pressure decrease, stored earlier in memory of the control portion, which occurs when there is no hydrogen leakage but there is consumption of hydrogen due to cross leak and electricity generation, from the first rate of pressure decrease that is calculated from the pressure decrease detected by the pressure sensor, and compares the third rate of pressure with a prescribed threshold, to determine whether there is leakage of the fuel gas.
2. An electric vehicle equipped with the fuel cell system according to claim 1.
3. A control method for a fuel cell system that includes a fuel cell that generates electricity through an electrochemical reaction between a fuel gas and an oxidant gas, comprising: charging a secondary-side capacitor; when a secondary-side voltage reaches an open-circuit voltage, starting the fuel cell by raising voltage of the fuel cell from a starting voltage to an operation voltage that is lower than the open-circuit voltage; and determining whether there is leakage of the fuel gas based on a first rate of pressure decrease in a fuel gas channel that is detected by a pressure sensor, when the fuel gas is channel is in a closed state, and a second rate of pressure decrease which corresponds to an amount of fuel gas estimated from the current outputted from the fuel cell, which is detected by a current sensor which detects a current outputted from the fuel cell, and calculating a third rate of pressure decrease for use for the determination of the presence or absence of the hydrogen leakage by subtracting the second rate of pressure decrease, stored earlier in memory of a control portion, which occurs when there is no hydrogen leakage but there is consumption of hydrogen due to cross leak and electricity generation, from the first rate of pressure decrease that is calculated from the pressure decrease detected by the pressure sensor, and comparing the third rate of pressure with a prescribed threshold, to determine whether there is leakage of the fuel gas.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing and further features and advantages of the invention will become apparent from the following description of preferred embodiments with reference to the accompanying drawings, wherein like numerals are used to represent like elements and wherein:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(10) As shown in
(11) The secondary cell 12 is constructed of a chargeable and dischargeable lithium-ion battery, or the like. The voltage of the secondary cell 12 in this embodiment is lower than the drive voltage of the traction motor 15. However, the voltage of the secondary cell is not limited so, but may also be a voltage that is equivalent to or higher than the drive voltage of the traction motor. The step-up/down voltage converter 13 includes a plurality of switching elements, and converts a primary-side voltage supplied from the secondary cell 12 to a secondary-side voltage for driving the traction motor, by the on/off operations of the switching elements. The step-up/down voltage converter 13 is a non-insulated bidirectional DC/DC converter whose reference electrical path 32 is connected to both a minus-side electrical path 34 of the secondary cell 12 and a minus-side electrical path 39 of the inverter 14, and whose primary-side electrical path 31 is connected to a plus-side electrical path 33 of the secondary cell 12, and whose secondary-side electrical path 35 is connected to a plus-side electrical path 38 of the inverter 14. Besides, the plus-side electrical path 33 and the minus-side electrical path 34 of the secondary cell 12 are each provided with a system relay 25 that turns on and off the connection between the secondary cell 12 and a load system.
(12) The fuel cell 11 is supplied with a hydrogen gas, which is a fuel gas, and with air, which is an oxidant gas, and generates electric power though an electrochemical reaction between the hydrogen gas and the oxygen in the air. In the fuel cell 11, hydrogen gas is supplied from a high-pressure hydrogen tank 17 to a fuel electrode (anode) through a hydrogen supply pipe 27 that is provided with a hydrogen supply valve 18, and air is supplied to an oxidant electrode (cathode) by an air compressor 19. Herein, the hydrogen supply valve 18 is a fuel supply valve, and the hydrogen supply pipe 27 is a fuel gas supply channel. A pressure sensor 47 that detects the pressure in a hydrogen system is attached to the hydrogen supply pipe 27. The hydrogen supplied, and the oxygen in the air supplied undergo an electrochemical reaction within the fuel cell 11, thus outputting electricity, and producing water at the oxidant electrode. The produced water is discharged out of the fuel cell, together with the air that has been used for the reaction. On the other hand, the hydrogen supplied to the fuel electrode changes to a reaction gas whose hydrogen concentration has decreased due to the reaction, and then is discharged through a hydrogen gas discharge pipe 28. The discharged reaction gas is pressurized by a hydrogen circulation pump 26 that is provided on a recirculation pipe 29, so as to be circulated into the hydrogen supply pipe 27 and therefore to the fuel electrode. The amount of hydrogen consumed by the reaction is supplied from the hydrogen tank 17 into the hydrogen supply pipe 27 by adjusting the degree of opening of the hydrogen supply valve 18. Besides, the gas that resides at the fuel electrode, including nitrogen gas, etc., is discharged, together with the post-reaction gas, to the outside through a gas discharge pipe 45. A gas discharge valve 22 that adjusts the amount of gas discharged is attached to the gas discharge pipe 45. As described above, the hydrogen system is provided as a circulation system. Therefore, when the hydrogen supply valve 18 and the gas discharge valve 22 are closed, a region 46 that includes the hydrogen supply pipe 27 on the fuel electrode side of the hydrogen supply valve 18, a fuel-side portion of the fuel cell 11, the hydrogen gas discharge pipe 28, the hydrogen circulation pump 26, the recirculation pipe 29, and the gas discharge pipe 45 on the fuel electrode side of the gas discharge valve 22 assumes a sealed state.
(13) A plus-side electrical path 36 of the fuel cell 11 is connected to the secondary-side electrical path 35 of the step-up/down voltage converter 13 via an FC relay 24 and a blocking diode 23. A minus-side electrical path 37 of the fuel cell 11 is connected to the reference electrical path 32 of the step-up/down voltage converter 13 via another FC relay 24. The secondary-side electrical path 35 of the step-up/down voltage converter 13 is connected to the plus-side electrical path 38 of the inverter 14, and the reference electrical path 32 of the step-up/down voltage converter 13 is connected to the minus-side electrical path 39 of the inverter 14. The plus-side electrical path 36 and the minus-side electrical path 37 of the fuel cell 11 are connected to the plus-side electrical path 38 and the minus-side electrical path 39, respectively, of the inverter 14, via the FC relays 24. The FC relays 24 turn on and off the connection between the load system and the fuel cell 11. When the FC relays 24 are closed, the fuel cell 11 is connected to the secondary side of the step-up/down voltage converter 13, so that the electric power generated by the fuel cell 11 is supplied together with the secondary-side electric power of the secondary cell 12 obtained by raising the voltage of the primary-side electric power of the secondary cell 12, to the inverter, which thereby drives the traction motor 15 that rotates wheels 60. At this time, the voltage of the fuel cell 11 becomes equal to the output voltage of the step-up/down voltage converter 13 and to the input voltage of the inverter 14. Besides, the air compressor 19, and accessories 16 of the fuel cell 11 that include a cooling water pump, a hydrogen circulation pump 26, etc., are supplied with drive electric power from the secondary cell 12.
(14) A primary-side capacitor 20 that smoothes the primary-side voltage is connected between the plus-side electrical path 33 and the minus-side electrical path 34 of the secondary cell 12. The primary-side capacitor 20 is provided with a voltage sensor 41 that detects the voltage between the two ends of the primary-side capacitor 20. Besides, a secondary-side capacitor 21 that smoothes the secondary-side voltage is provided between the plus-side electrical path 38 and the minus-side electrical path 39 of the inverter 14. The secondary-side capacitor 21 is provided with a voltage sensor 42 that detects the voltage between the two ends of the secondary-side capacitor 21. The voltage across the primary-side capacitor 20 is a primary-side voltage V.sub.L that is the input voltage of the step-up/down voltage converter 13, and the voltage across the secondary-side capacitor 21 is a secondary-side voltage V.sub.H that is the output voltage of the step-up/down voltage converter 13. Besides, a voltage sensor 43 that detects the voltage of the fuel cell 11 is provided between the plus-side electrical path 36 and the minus-side electrical path 37 of the fuel cell 11, and an electric current sensor 44 that detects the output current of the fuel cell 11 is provide on the plus-side electrical path 36 of the fuel cell 11.
(15) A control portion 50 is a computer that contains a CPU that performs signal processing, and a storage portion that stores programs and control data. The fuel cell 11, the air compressor 19, the step-up/down voltage converter 13, the inverter 14, the traction motor 15, the accessories 16, the hydrogen supply valve 18, the gas discharge valve 22, the FC relays 24, and the system relays 25 are connected to the control portion 50, and are constructed so as to operate according to commands from the control portion 50. Besides, the secondary cell 12, the voltage sensors 41 to 43, the electric current sensor 44, and the pressure sensor 47 are each connected to the control portion 50, and are constructed so that the state of the secondary cell 12, and detection signals of the voltage sensors 41 to 43, the electrical current sensor 44, and the pressure sensor 47 are input to the control portion 50. The electric vehicle 200 is provided with an ignition key 30 that is a switch for starting and stopping the fuel cell system 100. The ignition key 30 is connected to the control portion 50, and is constructed so that an on/off-signal of the ignition key 30 is input to the control portion 50.
(16) Operations of the fuel cell system 100 constructed as described above will be described with reference to
(17) When a driver, that is, an operating person, turns on the ignition key 30 at time t.sub.0 shown in
(18) The control portion 50 acquires the value of the starting voltage V.sub.F0 of the fuel cell 11 from the voltage sensor 43, and compares the value with an operation voltage V.sub.0, as shown in step S104 in
(19) Besides, if the starting voltage V.sub.F0 of the fuel cell 11 is higher than the operation voltage V.sub.0, the control portion 50 jumps to step S205 shown in
(20) When the control portion 50 determines that the pressure of the hydrogen system detected by the pressure sensor 47 has reached a certain pressure, for example, the pressure occurring during ordinary operation, as shown in step S106 in
(21) As shown in
(22) On the other hand, if there is leakage of hydrogen gas from the sealed hydrogen system, the pressure in the sealed region 46 shown in
(23) When the hydrogen system becomes sealed, the control portion 50 acquires the value of the initial pressure P.sub.0 in the region 46 shown in
(24) If the control portion 50 determines that there is hydrogen leakage in step S112 in
(25) Since as shown in
(26) If it is determined in the second presence/absence determination regarding hydrogen leakage that there is hydrogen leakage, the control portion 50 stops the fuel cell system 100 as shown in step S114 in
(27) On the other hand, if it is determined in the first or second determination of the presence/absence of hydrogen leakage that there is no hydrogen leakage, the control portion 50 closes the FC relays 24 at time t.sub.3 in
(28) The control portion 50, after determining that the FC voltage V.sub.F of the fuel cell 11 has reached the operation voltage V.sub.0 as shown in step S117 in
(29) In this embodiment, the presence/absence of leakage of hydrogen gas at the time of starting can be determined without a need to raise the FC voltage V.sub.F of the fuel cell 11 to the open-circuit voltage OCV. Therefore, the presence/absence of hydrogen leakage can be determined without impairing the durability of the fuel cell 11.
(30) Next, another example of the starting of the fuel cell system 100 of this embodiment will be described with reference to
(31) As in the foregoing embodiment, the control portion 50, after recognizing the turning-on of the ignition key 30 as shown in step S201 in
(32) The control portion 50 acquires the value of the starting voltage V.sub.F0 of the fuel cell 11 from the voltage sensor 43, and compares it with the operation voltage V.sub.0, as shown in step S204 in
(33) Besides, if the starting voltage V.sub.F0 of the fuel cell 11 is lower than the operation voltage V.sub.0, the control portion 50 jumps to step S105 in
(34) The control portion 50 outputs a command to pressurize the hydrogen system at time t.sub.12 immediately following time t.sub.11 in
(35) After determining that the pressure of the hydrogen system has reached a certain pressure, for example, an ordinary operation pressure, as shown in step S208 in
(36) The pressure in the sealed region 46 slightly decreases from the pressure P.sub.0 to the pressure P.sub.0′ as shown by a dashed one-dotted line g in
(37) Besides, in the case where the fuel cell 11 is outputting electric power as shown by a line f in
(38) In the case where there is leakage of hydrogen gas from the sealed hydrogen system while the fuel cell 11 is outputting current, the pressure in the sealed region 46 shown in
(39) The control portion 50, after sealing the hydrogen system as shown in step S209 in
(40) If it is also determined that there is hydrogen leakage, in the hydrogen leakage presence/absence determination in step S215 in
(41) On other hand, if it is determined that there is no hydrogen leakage in the hydrogen leakage determination in step S215 in
(42) After the FC current A.sub.F of the fuel cell 11 has increased, the control portion 50 holds the state of the fuel cell system 100 during the stabilization time from time t.sub.14 to time t.sub.15 shown in
(43) In this embodiment, at the time of starting the fuel cell 11, the determination regarding the presence/absence of leakage of hydrogen gas can be performed after the FC voltage V.sub.F of the fuel cell 11 is lowered from the open-circuit voltage OCV to the operation voltage V.sub.0. Therefore, it is possible to determine whether there is hydrogen leakage, without impairing the durability of the fuel cell 11.
(44) In the foregoing embodiment, the rate of pressure decrease (third rate of pressure decrease) for use for the hydrogen leakage determination is calculated by subtracting the rate of pressure decrease (second rate of pressure decrease) stored earlier in the memory which occurs in the case where there is no hydrogen leakage but there is consumption of hydrogen due to electricity generation from the rate of pressure decrease (first rate of pressure decrease) that is calculated from the pressure decrease ΔP.sub.12 that is detected in the time interval Δt.sub.3. Then, the rate of pressure decrease (third rate of pressure decrease) for the leakage determination is compared with the threshold value to determine whether or not there is hydrogen leakage. However, the determination regarding the presence/absence of hydrogen leakage may also be performed by comparing the rate of pressure decrease (first rate of pressure decrease) calculated from the pressure decrease ΔP.sub.12 detected in the time interval Δt.sub.3 with a second threshold value that is greater than the prescribed threshold value. In this case, the second threshold value may be a sum of the prescribed threshold value and the rate of pressure decrease (second rate of pressure decrease) that occurs when there is no hydrogen leakage but there is consumption of hydrogen due to electricity generation.
(45) While the invention has been described with reference to example embodiments thereof, it is to be understood that the invention is not limited to the described embodiments or constructions. To the contrary, the invention is intended to cover various modifications and equivalent arrangements. In addition, while the various elements of the disclosed invention are shown in various example combinations and configurations, other combinations and configurations, including more, less or only a single element, are also within the scope of the appended claims.