Dose setting mechanism and method of setting a dose
09849249 · 2017-12-26
Assignee
Inventors
Cpc classification
A61M5/31551
HUMAN NECESSITIES
A61M5/31536
HUMAN NECESSITIES
A61M5/31585
HUMAN NECESSITIES
International classification
Abstract
A dose setting mechanism for a drug delivery device. The mechanism may comprise a drug delivery device housing. A dose dial component is positioned in the housing and rotatable during dose setting and dose delivery. A split threaded insert is in threaded engagement with the dose dial component. The insert can transform from a first configuration to a second configuration when the dose dial component is rotated. In one dose setting mechanism arrangement, the first configuration may comprise a first open configuration and the second configuration may comprise a second closed configuration.
Claims
1. Dose setting mechanism for a drug delivery device, the mechanism comprising: a drug delivery device housing; a dose dial component positioned at least partly in the housing and rotatable during dose setting and dose delivery; and a split threaded insert in threaded engagement with a helical groove of the dose dial component, wherein the split threaded insert comprises a thread, a first portion, and a second portion, wherein the split threaded insert is configured such that when the dose dial component is rotated, the first portion and the second portion move relative to each other such that the split threaded insert transforms from a first configuration in which the thread or parts of the thread are in an open state to a second configuration in which the thread or parts of the thread are in a closed state.
2. Mechanism according to claim 1 wherein in the first configuration of the split threaded insert, friction between the split threaded insert and the dose dial component when moved relative to each other is higher compared to the second configuration of the split threaded insert.
3. Mechanism according to claim 1 wherein the first portion is a proximal threaded portion and the second portion is a distal threaded portion.
4. Mechanism according to claim 3 wherein the distal threaded portion of the split threaded insert is fixed axially and rotationally to the drug delivery device housing.
5. Mechanism according to claim 3 wherein the proximal threaded portion of the split threaded insert comprises a flexible finger that engages a stop on the distal threaded portion of the split threaded insert.
6. Mechanism according to claim 1 wherein the dose dial component comprises at least one pip.
7. Mechanism according to claim 5 wherein the flexible finger engages a first pip of the dose dial component causing the split threaded insert to transform into the first configuration and/or wherein the flexible finger engages a second pip of the dose dial component causing the split threaded insert to transform into the second configuration.
8. Mechanism according to claim 3 wherein the proximal and distal threaded portions mate to form a thread.
9. Mechanism according to claim 8 wherein the thread is a male thread and wherein the male thread comprises an enlarged male thread when the dose dial component has been rotated to a set dose that is less than a predetermined minimum set dose and/or comprises a reduced male thread when the dose dial component has been rotated to set a dose equal to or greater than a predetermined minimum.
10. Mechanism according to claim 1 wherein a set dose cannot be delivered when the thread is in the first configuration.
11. Mechanism according to claim 5 wherein the dose dial component comprises a first pip and a second pip, wherein a distance between the first pip and the second pip is proportional to a predetermined minimum set dose.
12. Mechanism according to claim 1 wherein a male threaded portion of the split threaded insert is in threaded engagement with a groove provided on an outer surface of the dose dial component.
13. Mechanism according to claim 1 wherein the dose setting mechanism further comprises a visual indication that notifies a user that a dose less than a predefined minimum dose has been dialed.
14. Dose setting mechanism for a drug delivery device, the mechanism comprising: a drug delivery device housing; a dose dial component positioned at least partly in the housing and rotatable during dose setting and dose delivery; and a split threaded insert in threaded engagement with a helical groove of the dose dial component, wherein the split threaded insert comprises a thread, a first portion, and a second portion, wherein the split threaded insert is configured such that when the dose dial component is rotated, the first portion and the second portion rotate relative to each other such that the split threaded insert transforms from a first configuration in which the thread or parts of the thread are in an open state to a second configuration in which the thread or parts of the thread are in a closed state.
15. Dose setting mechanism for a drug delivery device, the mechanism comprising: a drug delivery device housing; a dose dial component positioned at least partly in the housing and rotatable during dose setting and dose delivery; and a split threaded insert in threaded engagement with a helical groove of the dose dial component, wherein the split threaded insert comprises a thread, wherein the split threaded insert is configured such that when the dose dial component is rotated, the split threaded insert transforms from a first configuration in which the thread or parts of the thread are in an open state to a second configuration in which the thread or parts of the thread are in a closed state, wherein the split threaded insert comprises a proximal threaded portion and a distal threaded portion, wherein the proximal and distal threaded portions mate to form a thread, and wherein the thread is a male thread and wherein the male thread comprises an enlarged male thread when the dose dial component has been rotated to a set dose that is less than a predetermined minimum set dose and/or comprises a reduced male thread when the dose dial component has been rotated to set a dose equal to or greater than a predetermined minimum.
16. Dose setting mechanism for a drug delivery device, the mechanism comprising: a drug delivery device housing; a dose dial component positioned at least partly in the housing and rotatable during dose setting and dose delivery; and a split threaded insert in threaded engagement with a helical groove of the dose dial component, wherein the split threaded insert comprises a thread, wherein the split threaded insert is configured such that when the dose dial component is rotated, the split threaded insert transforms from a first configuration in which the thread or parts of the thread are in an open state to a second configuration in which the thread or parts of the thread are in a closed state, and wherein a male threaded portion of the split threaded insert is in threaded engagement with a groove provided on an outer surface of the dose dial component.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments are described herein with reference to the drawings, in which:
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DETAILED DESCRIPTION
(18) Referring to
(19) In this illustrated arrangement, the cartridge retaining part is secured within the second end of the dose setting mechanism. A removable cap (not shown) is releasably retained over a second end or distal end of a cartridge retaining part or cartridge housing. The dose setting mechanism 104 comprises a dose dial grip 112 and a window or lens 114. A dose scale arrangement, such as a dose scale arrangement provided along an outer surface of the dose dial sleeve, may be viewable through the window or lens 114. To set a dose of medication contained within the drug delivery device 100, the dose dial grip 112 can be rotated such that a dialed dose will become viewable in the window or lens 114 by way of the dose scale arrangement. As will be described in greater detail below, in one alternative dose setting mechanism arrangement, a visual indication may be provided to a user through a window or lens 114 if less than minimal dose has been dialed. For example, the color red may be seen through the window/lens if a dose less than the minimum dose has been set. In such an exemplary arrangement, once a dose greater than the minimum dose has been set, a numerical dose setting scale may be viewed within the window/lens.
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(21) The cartridge housing 106 of the drug delivery device 100 has a distal end and a proximal end. Preferably, the distal end of the cartridge housing 106 comprises a hub 108 for attaching a removable needle assembly. However, other needle assembly connection mechanisms could also be used. If the drug delivery device 100 comprises a resettable device, the cartridge proximal end is removably connected to the dose setting mechanism 104. In one preferred embodiment, cartridge housing proximal end is removably connected to the dose setting mechanism 104 via a bayonet connection. However, as those of ordinary skill in the art will recognize, other types of removable connection methods such as threads, partial threads, ramps and detents, snap locks, snap fits, and luer locks may also be used.
(22) As previously mentioned, the dose setting mechanism 104 of the drug delivery device illustrated in
(23) In use, once the cap is removed, a user can attach a suitable needle assembly to the hub 108 provided at the distal end of the cartridge housing 106. Such needle assembly may be, for example, screwed onto a distal end of the housing 106 or alternatively may be snapped onto this distal end. After use, the replaceable cap may be used to re-cover the cartridge housing 106. Preferably, the outer dimensions of the replaceable cap are similar or identical to the outer dimensions of the dose setting mechanism 104 so as to provide an impression of a unitary whole when the replaceable cap is in position covering the cartridge housing 106 when the device is not in use.
(24) A first exemplary dose setting mechanism in accordance with the present invention is described with reference to
(25) The dose dial component 222 is rotatable during a dosing step. In one example, the dose dial component 222 comprises a number sleeve that has an helical groove 234 configured on an outer surface 225. Certain indicia may be provided along this outer surface 225, such as numerals, letters, logos, or color patterns such that the indicia may change as a user rotates the dose dial component 222 to set the dose.
(26) The dose setting mechanism 216 of the drug delivery device 200 preferably further comprises a drive sleeve 224 and this sleeve 224 may be positioned in the dose dial component 222. A spindle (i.e., lead screw) 226, such as a rotating spindle, may be positioned within the drive sleeve 224.
(27) The dose setting mechanism 216 further comprises a clutch 228, and as illustrated, this clutch may be positioned between the dose dial component 222 and the drive sleeve 224.
(28) In general, the dose setting mechanism 216 operates to ensure that a user must dial a dose greater than a predetermined minimum dose before the selected dose can be administered. In order to ensure this occurs, a split threaded insert 201 is located within housing 220. When a dose less than the minimum dose is selected, the split threaded insert 201 is in an open state such that the thread or its parts is separated by a gap, i.e., in an open position. As such, when the dose dial component 222 is rotated to select a dose less than a minimum dose, the split threaded insert 201 creates a high friction state or condition between the female threads of the dose dial sleeve and male thread of the split threaded insert 201, which prevents the dose dial component from rotating back into the dose setting mechanism 216 during the attempt of a dose administration step, thereby preventing a dose from being administered.
(29) One aspect of the presently proposed drug delivery device is characterized in that at least a predetermined minimum dose must be set using the dose dial sleeve in order to change the state of the split threaded insert 201 to the closed configuration, whereby dose delivery becomes possible due to a then reduced friction between the female threads of the dose dial sleeve and male thread of the split threaded insert 201. In other words, this split threaded insert 201 changes state (i.e., a high friction state or a low friction state) dependent upon the dose that is dialed. The presently disclosed drug delivery devices, such as drug delivery device 200, are applicable to any dose setting/drive mechanisms used to dispense the drug compound(s) or medicament which have components rotating during dose setting and dose dispensing, especially devices working similar to the devices described in WO 2004/078239 A1.
(30) For example,
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(33) To dispense a dose, the dose dial component 222 must be overhauled or backwound into the drug delivery device 200 in a distal direction. For example, in
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(37) During a dose setting step of the device, the dose dial component 222 is wound out of the dose setting mechanism in a clockwise proximal direction (CW). In a preferred arrangement, the dose dial component 222 is wound out of the dose setting mechanism in a clockwise proximal direction (CW) as the dose setting mechanism follows a helical path defined by the threaded interface between the split threaded insert 201 and the dial component 222.
(38) On dose dispense, the dial component 222 is overhauled by an axial load applied at the button 260 (illustrated in
(39) The specific operation of the split threaded insert 201 in relation to the operation of the drug delivery device 200 and the setting of a dose that meets or exceeds an absolute minimum dose can be explained as follows with reference to
(40) Initially, the first pip 230 forces the flexible finger 210 of the upper threaded portion to the right as shown in
(41) During a dose setting step, the user directly winds out the dose dial component 222 via the dosage selector 250. This can overcome any additional thread friction between the thread form 208 and the outer groove 234 of the dose dial component. However, on dispensing a selected dose the system is sensitive to excess thread friction. As a consequence, if the selected dose is less than the minimum allowable dose, the system locks up during overhaul or back winding of the dose dial component back into the housing (i.e., during a dose dispensing step).
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(44) As can be seen from
(45) At the end of a dispensing stroke when the dose dial component has been returned to its initial position as illustrated in
(46) One advantage of the presently disclosed drug delivery device design is that the basic operation of the drug delivery device remains unchanged with the exception of the lock out functionality occurring if a minimum dose is not dialled. In addition to this, the direct force feedback to the user that the device is locked up and a minimum dose has not been dialled is of significant benefit. In addition further visual feedback of the device's status, either ‘locked’ or ‘ready to dispense’, could be given to the user by providing a window (not shown) in the body housing 220 through which the relative position of the upper threaded component 202 can be observed. For example, a green portion of the upper threaded component 202 may only be visible through the window in the ‘closed’ position whereas in the ‘open’ position a red portion is visible.
(47) In a preferred embodiment a master drug compound, such as insulin, contained within a multiple dose, user selectable device could be used with a single use, user replaceable, module that contains a single dose of a secondary medicament and the single dispense interface. When connected to the primary device, the secondary compound is activated/delivered on dispense of the primary compound. Although the present application specifically mentions insulin, insulin analogs or insulin derivatives, and GLP-1 or GLP-1 analogs as two possible drug combinations, other drugs or drug combinations, such as an analgesics, hormones, beta agonists or corticosteroids, or a combination of any of the above-mentioned drugs could be used with our invention.
(48) The term “medicament”, as used herein, means a pharmaceutical formulation containing at least one pharmaceutically active compound,
(49) wherein in one embodiment the pharmaceutically active compound has a molecular weight up to 1500 Da and/or is a peptide, a proteine, a polysaccharide, a vaccine, a DNA, a RNA, a antibody, an enzyme, an antibody, a hormone or an oligonucleotide, or a mixture of the above-mentioned pharmaceutically active compound,
(50) wherein in a further embodiment the pharmaceutically active compound is useful for the treatment and/or prophylaxis of diabetes mellitus or complications associated with diabetes mellitus such as diabetic retinopathy, thromboembolism disorders such as deep vein or pulmonary thromboembolism, acute coronary syndrome (ACS), angina, myocardial infarction, cancer, macular degeneration, inflammation, hay fever, atherosclerosis and/or rheumatoid arthritis,
(51) wherein in a further embodiment the pharmaceutically active compound comprises at least one peptide for the treatment and/or prophylaxis of diabetes mellitus or complications associated with diabetes mellitus such as diabetic retinopathy,
(52) wherein in a further embodiment the pharmaceutically active compound comprises at least one human insulin or a human insulin analogue or derivative, glucagon-like peptide (GLP-1) or an analogue or derivative thereof, or exedin-3 or exedin-4 or an analogue or derivative of exedin-3 or exedin-4.
(53) As disclosed herein, the term “insulin” shall mean Insulin, insulin analogs, insulin derivatives or mixtures thereof, including human insulin or a human insulin analogs or derivatives. Insulin analogues are for example Gly(A21), Arg(B31), Arg(B32) human insulin; Lys(B3), Glu(B29) human insulin; Lys(B28), Pro(B29) human insulin; Asp(B28) human insulin; human insulin, wherein proline in position B28 is replaced by Asp, Lys, Leu, Val or Ala and wherein in position B29 Lys may be replaced by Pro; Ala(B26) human insulin; Des(B28-B30) human insulin; Des(B27) human insulin and Des(B30) human insulin.
(54) Insulin derivates are for example B29-N-myristoyl-des(B30) human insulin; B29-N-palmitoyl-des(B30) human insulin; B29-N-myristoyl human insulin; B29-N-palmitoyl human insulin; B28-N-myristoyl LysB28ProB29 human insulin; B28-N-palmitoyl-LysB28ProB29 human insulin; B30-N-myristoyl-ThrB29LysB30 human insulin; B30-N-palmitoyl-ThrB29LysB30 human insulin; B29-N-(N-palmitoyl-Y-glutamyl)-des(B30) human insulin; B29-N-(N-lithocholyl-Y-glutamyl)-des(B30) human insulin; B29-N-(ω-carboxyheptadecanoyl)-des(B30) human insulin and B29-N-(ω-carboxyheptadecanoyl) human insulin.
(55) Exendin-4 for example means Exendin-4(1-39), a peptide of the sequence H-His-Gly-Glu-Gly-Thr-Phe-Thr-Ser-Asp-Leu-Ser-Lys-Gln-Met-Glu-Glu-Glu-Ala-Val-Arg-Leu-Phe-Ile-Glu-Trp-Leu-Lys-Asn-Gly-Gly-Pro-Ser-Ser-Gly-Ala-Pro-Pro-Pro-Ser-NH2.
(56) Exendin-4 derivatives are for example selected from the following list of compounds:
(57) H-(Lys)4-des Pro36, des Pro37 Exendin-4(1-39)-NH2,
(58) H-(Lys)5-des Pro36, des Pro37 Exendin-4(1-39)-NH2,
(59) des Pro36 [Asp28] Exendin-4(1-39),
(60) des Pro36 [IsoAsp28] Exendin-4(1-39),
(61) des Pro36 [Met(O)14, Asp28] Exendin-4(1-39),
(62) des Pro36 [Met(O)14, IsoAsp28] Exendin-4(1-39),
(63) des Pro36 [Trp(O2)25, Asp28] Exendin-4(1-39),
(64) des Pro36 [Trp(O2)25, IsoAsp28] Exendin-4(1-39),
(65) des Pro36 [Met(O)14 Trp(O2)25, Asp28] Exendin-4(1-39),
(66) des Pro36 [Met(O)14 Trp(O2)25, IsoAsp28] Exendin-4(1-39); or
(67) des Pro36 [Asp28] Exendin-4(1-39),
(68) des Pro36 [IsoAsp28] Exendin-4(1-39),
(69) des Pro36 [Met(O)14, Asp28] Exendin-4(1-39),
(70) des Pro36 [Met(O)14, IsoAsp28] Exendin-4(1-39),
(71) des Pro36 [Trp(O2)25, Asp28] Exendin-4(1-39),
(72) des Pro36 [Trp(O2)25, IsoAsp28] Exendin-4(1-39),
(73) des Pro36 [Met(O)14 Trp(O2)25, Asp28] Exendin-4(1-39),
(74) des Pro36 [Met(O)14 Trp(O2)25, IsoAsp28] Exendin-4(1-39),
(75) wherein the group -Lys6-NH2 may be bound to the C-terminus of the Exendin-4 derivative;
(76) or an Exendin-4 derivative of the sequence
(77) H-(Lys)6-des Pro36 [Asp28] Exendin-4(1-39)-Lys6-NH2,
(78) des Asp28 Pro36, Pro37, Pro38Exendin-4(1-39)-NH2,
(79) H-(Lys)6-des Pro36, Pro38 [Asp28] Exendin-4(1-39)-NH2,
(80) H-Asn-(Glu)5des Pro36, Pro37, Pro38 [Asp28] Exendin-4(1-39)-NH2,
(81) des Pro36, Pro37, Pro38 [Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(82) H-(Lys)6-des Pro36, Pro37, Pro38 [Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(83) H-Asn-(Glu)5-des Pro36, Pro37, Pro38 [Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(84) H-(Lys)6-des Pro36 [Trp(O2)25, Asp28] Exendin-4(1-39)-Lys6-NH2,
(85) H-des Asp28 Pro36, Pro37, Pro38 [Trp(O2)25] Exendin-4(1-39)-NH2,
(86) H-(Lys)6-des Pro36, Pro37, Pro38 [Trp(O2)25, Asp28] Exendin-4(1-39)-NH2,
(87) H-Asn-(Glu)5-des Pro36, Pro37, Pro38 [Trp(O2)25, Asp28] Exendin-4(1-39)-NH2,
(88) des Pro36, Pro37, Pro38 [Trp(O2)25, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(89) H-(Lys)6-des Pro36, Pro37, Pro38 [Trp(O2)25, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(90) H-Asn-(Glu)5-des Pro36, Pro37, Pro38 [Trp(O2)25, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(91) H-(Lys)6-des Pro36 [Met(O)14, Asp28] Exendin-4(1-39)-Lys6-NH2,
(92) des Met(O)14 Asp28 Pro36, Pro37, Pro38 Exendin-4(1-39)-NH2,
(93) H-(Lys)6-desPro36, Pro37, Pro38 [Met(O)14, Asp28] Exendin-4(1-39)-NH2,
(94) H-Asn-(Glu)5-des Pro36, Pro37, Pro38 [Met(O)14, Asp28] Exendin-4(1-39)-NH2,
(95) des Pro36, Pro37, Pro38 [Met(O)14, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(96) H-(Lys)6-des Pro36, Pro37, Pro38 [Met(O)14, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(97) H-Asn-(Glu)5 des Pro36, Pro37, Pro38 [Met(O)14, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(98) H-Lys6-des Pro36 [Met(O)14, Trp(O2)25, Asp28] Exendin-4(1-39)-Lys6-NH2,
(99) H-des Asp28 Pro36, Pro37, Pro38 [Met(O)14, Trp(O2)25] Exendin-4(1-39)-NH2,
(100) H-(Lys)6-des Pro36, Pro37, Pro38 [Met(O)14, Asp28] Exendin-4(1-39)-NH2,
(101) H-Asn-(Glu)5-des Pro36, Pro37, Pro38 [Met(O)14, Trp(O2)25, Asp28] Exendin-4(1-39)-NH2,
(102) des Pro36, Pro37, Pro38 [Met(O)14, Trp(O2)25, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(103) H-(Lys)6-des Pro36, Pro37, Pro38 [Met(O)14, Trp(O2)25, Asp28] Exendin-4(S1-39)-(Lys)6-NH2,
(104) H-Asn-(Glu)5-des Pro36, Pro37, Pro38 [Met(O)14, Trp(O2)25, Asp28] Exendin-4(1-39)-(Lys)6-NH2;
(105) or a pharmaceutically acceptable salt or solvate of any one of the afore-mentioned Exedin-4 derivative.
(106) Hormones are for example hypophysis hormones or hypothalamus hormones or regulatory active peptides and their antagonists as listed in Rote Liste, ed. 2008, Chapter 50, such as Gonadotropine (Follitropin, Lutropin, Choriongonadotropin, Menotropin), Somatropine (Somatropin), Desmopressin, Terlipressin, Gonadorelin, Triptorelin, Leuprorelin, Buserelin, Nafarelin, Goserelin.
(107) A polysaccharide is for example a glucosaminoglycane, a hyaluronic acid, a heparin, a low molecular weight heparin or an ultra low molecular weight heparin or a derivative thereof, or a sulphated, e.g. a poly-sulphated form of the above-mentioned polysaccharides, and/or a pharmaceutically acceptable salt thereof. An example of a pharmaceutically acceptable salt of a poly-sulphated low molecular weight heparin is enoxaparin sodium.
(108) Pharmaceutically acceptable salts are for example acid addition salts and basic salts. Acid addition salts are e.g. HCl or HBr salts. Basic salts are e.g. salts having a cation selected from alkali or alkaline, e.g. Na+, or K+, or Ca2+, or an ammonium ion N+(R1)(R2)(R3)(R4), wherein R1 to R4 independently of each other mean: hydrogen, an optionally substituted C1-C6-alkyl group, an optionally substituted C2-C6-alkenyl group, an optionally substituted C6-C10-aryl group, or an optionally substituted C6-C10-heteroaryl group. Further examples of pharmaceutically acceptable salts are described in “Remington's Pharmaceutical Sciences” 17. ed. Alfonso R. Gennaro (Ed.), Mark Publishing Company, Easton, Pa., U.S.A., 1985 and in Encyclopedia of Pharmaceutical Technology.
(109) Pharmaceutically acceptable solvates are for example hydrates. Exemplary embodiments of the present drug delivery device have been described. Those skilled in the art will understand, however, that changes and modifications may be made to these embodiments without departing from the true scope and spirit of the presently proposed drug delivery device, which is defined by the claims.