System and method for densely packed easily transportable mobile structures
09850654 · 2017-12-26
Inventors
Cpc classification
E04B1/3211
FIXED CONSTRUCTIONS
E04B2001/0053
FIXED CONSTRUCTIONS
E04H9/00
FIXED CONSTRUCTIONS
E04H1/12
FIXED CONSTRUCTIONS
International classification
E04B1/346
FIXED CONSTRUCTIONS
E04H9/00
FIXED CONSTRUCTIONS
E04H1/12
FIXED CONSTRUCTIONS
E04H1/00
FIXED CONSTRUCTIONS
Abstract
It is disclosed a densely packable sequential series of external housing units associated with succeeding internal housing units. The external housing units have inside volume and openings for receiving the internal housing unit. Means for facilitating the displacement of an internal unit out of an external unit, like integrated bearings, integrated wheels, integrated retractable wheels, and a low friction coating are installed on an inside shells of the associated external housing unit, on an outside shells of the internal housing unit. The housing units have a uniform cross section along a majority of one of the dimensions of the unit, having outlines like a circle, a triangular frame, a rectangular frame, a circular arc of, a trapezoidal frame, a polygon of five, six or more edges, a hyperbolic arc, and a parabolic arc, or other types of arches. The typical transverse linear size of an internal unit is 80% to 99% of the preceding external unit. The series is transportable as a single cargo item between locations. A shell of an housing unit may include at least one layer like highly insulating layer, anti-ballistic layer, and composite materials such as fiberglass reinforced plastic layer, polymer-metal composite layer, and carbon based composite materials.
Claims
1. A densely packable sequential series of housing units comprising: at least one external housing unit and at least one internal housing unit comprising distinct and independently deployable structures, the at least one external housing unit and the at least one internal housing unit configurable into a packed orientation, where at least a substantial portion of the at least one internal housing unit is received in the at least one external housing unit, and, the at least one internal housing unit is both: 1) movable within the at least one external housing unit, to a position where a housing structure with at least two sealable spaces is provided; and 2) separable from the at least one external housing unit upon deployment from the packed orientation to an unpacked orientation, such that the at least one internal housing unit is combinable with the at least one external housing unit to form a combined housing structure, or completely separable from the at least one external housing unit to define a separate housing structure from the at least one external housing unit.
2. The series of claim 1, including at least one intermediate housing unit serving both as an internal unit associated with a preceding external unit and as an external unit associated with a succeeding internal housing unit.
3. The series of claim 2, including at least two housing units intermediate the at least one external and the at least internal housing units.
4. The series of claim 1, wherein the at least one external housing unit has a uniform cross section along a majority of one of the dimensions of the external housing unit.
5. The series of claim 4, wherein the uniform cross section is selected from at least one shape of: (i) a substantially circular; (ii) substantially triangular; (iii) substantially rectangular; (iv) a substantially circular arc; (v) substantially trapezoidal; (vi) substantially polygonal including five or more edges; (vii) a substantially hyperbolic arc; (viii) a substantially parabolic arc; (ix) a substantially segmental arch; (x) a substantially semi-circular arch; (xi) a substantially three-centered arch; (xii) a substantially Lancet arch; (xiii) a substantially drop arch; (xiv) a substantially horseshoe arch; and, (xv) a substantially Ogee arch.
6. The series of claim 4, wherein (i) the at least one external housing unit has a first uniform cross section along a majority of one of the dimensions of said at least one external housing unit; (ii) the at least one internal housing unit associated with the at least one external housing unit has a second uniform cross section along a majority of a one of the dimensions of the at least one internal housing unit; (iii) said second uniform cross section is substantially similar in shape to said first uniform cross section; and, (iv) a linear scale of said second uniform cross section is 30% to 99.5% of a respective linear scale of said first uniform cross section.
7. The series of claim 1, wherein the series is transportable as a single cargo item from a certain location to a desired deploying location.
8. The series of claim 1, wherein each of at least one internal housing unit and the at least one external housing unit includes a shell including at least one layer to form a single or multi-layer shell design including at least one out of: (i) a composite material including at least one of: (A) fiberglass reinforced plastic; (B) polymer-metal composite; and, (C) carbon based composite materials; (ii) insulation; and, (iii) anti-ballistic material.
9. The series of claim 8, wherein the shell of each of the at least one external housing unit and the at least one internal housing unit includes at least one sealable openings for providing internal conditions to each of the at least two spaces defined by the at least one internal housing unit at least partially within the at least one external housing unit, at predetermined environmental conditions.
10. The series of claim 8, wherein the shell of each of the at least one external housing unit and internal housing unit includes at least one mount, the at least one mount is installed on the shell, such as to not interfere the dense packing of the series, said at least one mount is selected from a group of mounts consisting of: (i) horizontal floor mounts installed on an inside shell such as to allow installment of a floor in at least one of the at least one internal housing unit and the at least one external housing unit; (ii) wall mounts installed on a shell of said at least one of the at least one internal housing unit and the at least one external housing unit for assembling one or more surfaces on said shell, the surfaces selected from a group of surfaces consisting of: (A) thermal insulating surfaces; (B) armored surfaces; (C) acoustic isolating surfaces; (D) power generating surfaces; and, (E) surfaces customized for storage; (iii) a wall mount for a power source; (iv) a wall mount for a power control system; (v) a wall mount for an air condition system; (vi) a wall mount for a temperature control system; (vii) a wall mount for humidity control system (viii) a wall mount for furniture; and, (ix) a wall mount for means for isolating an internal space of the at least one external housing unit from an internal space of the at least one internal housing unit, when the at least one external housing unit is adjacent thereto.
11. The series of claim 1, wherein the at least one external housing unit has a door configured for receiving and displacing the at least one internal housing unit.
12. The series of claim 1, wherein at least one intermediate layer is disposed between the at least one external housing unit and the at least one internal housing unit, thereby upon deployment of the series said the at least one external housing unit and the at least one internal housing unit remain together such as to have a combined housing unit including a shell of at least three layers.
13. The series of claim 1, additionally comprising: means for facilitating the displacement of the at least one internal housing unit relative to the at least one external housing unit.
14. The series of claim 13, wherein said means for facilitating the displacement includes, at least one displacement facilitating means selected from a group of displacement facilitating means consisting of: (i) means installed on the exterior of the at least one internal housing unit for supporting external means participating in the displacement process; (ii) means installed on the interior of the at least one external housing unit; (iii) means installed on the exterior of the at least one internal housing unit; (iv) integrated bearings; (v) integrated wheels; (vi) a set of integrated retractable wheels; and, (vii) a low friction coating.
15. A method for using a densely packable sequential series of housing units comprising: providing at least one external housing unit and at least one internal housing unit comprising distinct and independently deployable structures, the at least one external housing unit and the at least one internal housing unit configurable into a packed orientation, where at least a substantial portion of the at least one internal housing unit is received in the at least one external housing unit, and, the at least one internal housing unit is both: 1) movable within the at least one external housing unit, to a position where a housing structure with at least two sealable spaces is provided; and 2) separable from the at least one external housing unit upon deployment from the packed orientation to an unpacked orientation, such that the at least one internal housing unit is combinable with the at least one external housing unit to form a combined housing structure, or completely separable from the at least one external housing unit to define a separate housing structure from the at least one external housing unit; and, deploying the series at a location to be used either of the packed or unpacked orientations.
16. The method of claim 15, wherein the at least one external housing unit includes means for supporting the displacement of the at least one internal housing unit over an inside bottom of the at least one external housing unit.
17. The method of claim 15, wherein the deploying includes connecting the at least one internal housing unit to the at least one external housing unit after a major part of a length of said at least one internal unit is displaced out of said at least one external housing unit.
18. The method of claim 17, wherein the connecting of the at least one external housing unit and at least one internal housing unit has at least one feature of a group of features selected from at least one of (i) including at least one opening of the at least one first housing unit for connection with the at least one second housing unit; (ii) being a sealable connection isolating a combined volume of the connected at least one first and second housing units from external environment; (iii) including a door between said at least one internal housing unit and said at least one external housing unit; and (iv) being associated with a blocking means between internal volume of said at least one internal housing unit and said at least one external housing unit.
19. The method of claim 15, wherein the deploying includes moving a substantial portion of at least one internal housing unit within the at least one external housing unit, to provide the at least two sealable spaces.
20. The method of claim 15, wherein the deploying optionally includes separating the at least one external housing unit from the at least one internal housing unit, such that: 1) the at least one external housing unit is oriented with respect to the at least one internal housing unit so as to be joined together, or, 2) the at least one external housing unit remains independently separate from the at least one internal housing unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The subject matter regarded as the invention is particularly pointed out and distinctly claimed in the concluding portion of the specification. The invention, however, both as to system organization and method of operation, together with features and advantages thereof, may best be understood by reference to the following detailed description when read with the accompanied drawings in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
DETAILED DESCRIPTION OF THE INVENTION
(25) The present invention will now be described in terms of specific example embodiments. It is to be understood that the invention is not limited to the example embodiments disclosed. It should also be understood that not every feature of the methods and systems handling the described series is necessary to implement the invention as claimed in any particular one of the appended claims. Various elements and features of devices are described to fully enable the invention. It should also be understood that throughout this disclosure, where a method is shown or described, the steps of the method may be performed in any order or simultaneously, unless it is clear from the context that one step depends on another being performed first.
(26) Before explaining several embodiments of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments or of being practiced or carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein is for the purpose of description and should not be regarded as limiting.
(27) Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The systems, methods, and examples provided herein are illustrative only and not intended to be limiting.
(28) In the description and claims of the present application, each of the verbs “comprise”, “include” and “have”, and conjugates thereof, are used to indicate that the object or objects of the verb are not necessarily a complete listing of members, components, elements or parts of the subject or subjects of the verb. Here are three definitions for terms used intensively throughout the description: Housing unit—a structure for human or domesticated animal activities like getting in and out, sitting, sleeping, eating, storage, provisioning of medical services, educational activities, operation management, etc. Composite materials—are engineered materials made from constituent materials with significantly different physical or chemical properties. The constituent materials remain separate and distinct within the finished structure. Wall mount—a piece of a strong material like a metal for holding an article on a wall, or a structural detail like a slot or connecting device for hanging or connecting an article on or to a wall.
(29) In general, the proposed system is based on design, production and field deployment of a series of relatively light-weight structures or housing units, easily deployable as temporary living, working or storage environments. Typically, the series of structures is based on substantially concentric packable set of elements. The entire series or a subseries thereof may be are transported to a destination as a single cargo item. The system modular design enables customization of the series of structures for a specific event or application, by modifying the series elements to the exact needs of the users as dictated by circumstantial requirements. The customization is enabled by employing the series' units either as individual structures or as a group of several elements substantially concentrically, partially or fully unpacked. In the second case, the accumulated features of such a group support the deployment goals. Also, the installment of components and modules required for achieving environmental conditions is postponed to the time after deployment in order to enable the densely packable formation.
(30) Design consideration of the series, aimed at achieving high and cost effective protection level in view of harsh environmental conditions, include: Use of easily sealable, light weight materials such as modern composite materials. high mechanical strength by using bodies having cylindrical, polygonal or arch based symmetries, and curved caps at both ends. Use of “off-the-shelf” easily sealable high diameter transportation tubes and storage tanks which are currently producible, particularly for the fluid and gas conduction and storage industries at up to 4-5 m diameter, and are produced from light weight materials such as Fiberglass Reinforced Plastics (FRP). Use of production facilities of transportation tubes and storage tanks, whereas only minor customization is needed for serial production of the housing structures, focusing mainly on the exact shape of the produced housing units. The sealable connectivity of structures having the substantially similar and substantially uniform cross-section and in particular structures made of polymeric, composite materials, metallic materials and combination thereof. A recent breakthrough in insulation by nano-materials which allows using insulation layers of several millimeters thickness to achieve an insulation level obtainable in the past by a several centimeters thickness. Modern air-filtering systems allow maintaining high quality breathable dry air at reasonable temperature within sealable structures.
Structural Design of a Series of Housing Units (
(31) Reference is now made to
(32) In
(33) Preferably, in transition from an external housing unit to a succeeding internal unit, the diameter of the internal unit is reduced to 40% to 99.5% of the respective diameter of the associate external housing unit. More preferably, this reduction factor is between 80% and 99%, and most preferably it is between 90% and 98%.
(34) The series is transportable as a single cargo item from a certain location to a desired deploying location. For that sake, caps 111, 112 and 113 of
(35) An housing unit may have either a single shell or a non-single shell. In the example of
(36) In addition, a buffer layer 177 may be disposed between succeeding housing unit 175 and 179, when unit 179 is a double shell unit based on shells 179 and 180. Such a buffer layer is useful in the deployment of the series when housing units 175 remain fully or partially inside unit 179 for providing excess protection against environmental conditions. That option is further elaborated below.
(37) As shown in
(38) Additional wall mounts 184 are installed for a power source, for a power control system, for an air condition system, for a temperature control system, for humidity control system, and for means for isolating an internal space of the certain housing unit from an internal space of an adjacent housing unit.
(39) Furthermore, mounts like mount 184 are installed for assembling surfaces on the shell. Exemplary surfaces are thermal insulating surfaces, power sources such as solar power generators, armored surfaces, acoustic isolating surfaces, and surfaces customized for storage.
(40) When the unloading/uploading of elements from the packed series is conducted in relatively rough terrain, there might be a need for a flat surface in front of the “feeding opening” of the element through which the loading process is managed. The required flat surface may be packed outside the housing unit series, be made from parts of a transportation flat surface used during delivery process. Alternatively, the above mentioned floors of the housing units may be used for that sake.
(41) Each deployment cycle of a given set of structures starts with accumulating the relevant elements into a substantially concentric series for transportation in a form of a single cargo. The accumulation can be either packing of relevant elements into the required series, or unpacking unnecessary elements from a packed series or a combination of the two activities. Such preparation of the deployable series includes preparation of relevant openings of elements that are aimed to be deployed as a subseries so that the integrated group will have joint open-able and sealable openings as planned.
(42) Each deployable series may include modules and components that are designed to be integrated after deployment, including walls, furniture items, subsystems as required to control temperature, electricity, clean air, water etc. The relevant internal components and modules belonging to each of the independently deployed element or subseries should be accumulated, marked and packed. Some or all of such modules and components can be placed internal to the most internal housing unit.
(43) An example for such internal storage is given in
(44) Once the series forming the deployed system is fully packed, the external housing unit can be lifted and tied to its transportation platform using lifting levers 121, and placement levers 122. Levers 121 and 122 may be also used during unpacking, final placement and anchoring of the housing units at the deployment site.
(45) Housing unit 172, has a wall or cap 114 which may include a door or window openings (not shown) or even a secondary packing/unpacking opening for displacing the internal units. All internal units may have wall or cap having the same functionality as 114, but when it is designed as a cap it can be totally removed when the series is packed, as will be explained later. Unit 172 may also have other openings like a top window 118, side doors 119 and 120, as well as openings 123 for insertion of water, air or cables into the inner volume.
(46) Preferably, housing units have a uniform cross section along a majority of a longest dimension of the unit. Such cross-sections may be based on polygons of three or more edges, or curved cross-sections as well as combination of polygons with one or more curved edge. Exemplary outlines of a uniform cross section are presented in
(47)
(48) Giving up the uniform cross section and the high level of packing density it provides, an housing unit 330 having several transverse supports 340 and hyperbolic arc cross section may be designed as depicted in
(49) Also,
(50) The thickness of an external shell of an housing unit over a majority of its external shell is between 1 mm and 50 mm, preferably between 2 mm and 20 mm, and most preferably between 2 mm and 6 mm.
(51) Unpacking and Deployment (
(52)
(53) A full deployment of a series 475 of housing units 401,402,403,404, 405 and 406 is shown in
(54) Rather than full deployment, a partial deployment may be designed in advance or decided during the deployment, as shown in
(55) If designed in advance, an intermediate layer such as 177 (see
(56) Another useful deploying arrangement is depicted in
(57) Long facility 520 is sealable using stoppers 530 and sealing components at the interface of adjacent units. A stopper 530 may be either an integral part of an housing unit, or an additional component installed at the interface of two housing units as part of the deployment process. Due to difference in external diameter of the housing units 522,523,524 and 525, spacers 531 under units 523,524 and 525 are used for equal leveling of the respective housing units. Spacers 531 may be installed on-site or be integral parts of either the external housing unit or the associated housing unit. Also, displacement means as described below may have a second task as leveling means.
(58) Referring now to
(59) For displacing an internal unit 605 out of an external unit 610, a plurality of means may be used, as shown in
(60) Transportability
(61) The transportability of the series of densely packed housing units is clarified using several examples. In a first example, the design is based on a single wall cylindrical. FRP (fiberglass reinforced polymer) tanks, the kind used for underground liquid storage tanks for deploying under up to 3 m soil cover. The outermost element or housing unit has a 3 m diameter and a length of about 8 m. The series includes up to 12 elements wherein the innermost element has almost the same length as the outermost and its diameter is about 2.5 m. The total weight of the entire 12-unit system is less than 15 tons, which is transportable by standard double-axe trucks. Such system can be deployed, according to the mode shown in
(62) In a second case, the same series may be deployed according to the mode described in
(63) In a third example, the series is used for either harsh environment in which temperatures can drop to sub-zero range, or at war/stormy zones wherein the elements should be protected against light projectiles. The deployment is based on a series of double-wall elements that include the required protection layers between their internal and external walls or mounted on the inside shell of a relevant unit. A six unit series, for example, is based on a 3″ sealable protection layers between a double-wall configuration of each element, wherein the outermost and innermost elements have the same external size as the units of the first example. The series is deployed as a six facility setup, generating either living facilities for 30-90 adults or about 50 m long public structure, having six separate connectable spaces.
(64) Alternatively, if the series is used unpacked or dismantled to two or three integrated subsystems, the total usable living facilities drops by a factor of about two or three, respectively. However, the protection level of the inner spaces rises sharply utilizing buffering materials having total thickness of 9″ or 6″, respectively. Also, novel nano materials insulating layers (e.g. Aerogel insulating carpets, produced by Aspen Aerogel nanotechnologies) of few (up to 10) millimeters may be used as an internal spacing material within a double wall unit. The provided nano-material insulation is equivalent to walls having conventional 2″-3″ thick insulating materials. Thus, by reducing overall wall thickness, the use of nano-materials significantly increases the number of elements that are packable into a given outermost unit.
(65) It is noted that utilizing heavy trucks for deploying the series enables designing heavier multi-element systems having a total cargo weight of over 30 tons. Such designs enables wider size of the outermost unit such as to include up to 20 housing units per series, packaging of all the components and modules of the deployable elements internal to the innermost element, and transporting two independent series as shown in former examples on a single truck.
(66) In some embodiments, the length of a most external housing unit is between 6 m and 12 m, preferably, between 6 m and 9 m, and its width is between 2.5 m and 8 m, preferably between 3 m and 4 m, for avoiding the need for complicated trucking on conventional roads
(67) A Method for Using a Series of Housing Units (
(68) Before presenting a method for using a series of housing units, it is noted that the steps of the method may be performed in any order or simultaneously, unless it is clear from the context that one step depends on another being performed first.
(69) In some embodiments, method 700 includes a step 750 of connecting an internal housing unit to an associated external housing unit after a major part of a length of the internal unit is displaced out of the associated external housing unit. The connection may be a sealable connection isolating a combined volume of the connected housing units from external environment. The connection may include an opening or a door in a first housing unit for connection with a second housing unit. Also, a blocking means may exist between internal volume of an internal housing unit and the associated external unit.
(70) In some embodiments, method 700 includes a step 760 of leaving an internal housing unit enclosed within an external housing unit, and a step 770 of enhancing dense packing of the series.
(71) The installing steps 705 before dense packing, are outlined in
(72) As depicted in
(73) Although the invention has been described in conjunction with specific embodiments thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, it is intended to embrace all such alternatives, modifications and variations that fall within the spirit and broad scope of the appended claims. In particular, the present invention is not limited in any way by the examples described.