Product stacking device
09850012 · 2017-12-26
Assignee
Inventors
Cpc classification
B65H33/16
PERFORMING OPERATIONS; TRANSPORTING
B65H29/6618
PERFORMING OPERATIONS; TRANSPORTING
B65B35/50
PERFORMING OPERATIONS; TRANSPORTING
B65H31/309
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/4212
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/4213
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G47/26
PERFORMING OPERATIONS; TRANSPORTING
B65H31/30
PERFORMING OPERATIONS; TRANSPORTING
B65H33/16
PERFORMING OPERATIONS; TRANSPORTING
B65B35/50
PERFORMING OPERATIONS; TRANSPORTING
B65H29/66
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a product stacking device for forming product stacks (12 a-k) of product groups (14 a-k) consisting of products (16 a-k), which lie flatly and/or are brought into a shingled product arrangement (64 a-k), during a transportation movement (28 a-k). The product stacking device includes at least two stack contact surfaces (20 a-k), which are provided in order to form the product stack (12 a-k) by reducing a spacing (24 a-k) between the stack contact surfaces (20 a-k), the stack contact surfaces lying opposite one another in a product group direction (26 a-k).
Claims
1. A product stacking device for forming product stacks (12a-k) of product groups (14a-k) consisting of products (16a-k), each of which includes a primary face defined as the largest face of the product, the device comprising at least two stop means (18a-k) mounted on a common conveyor with stack contact surfaces (20a-k), which are configured to form a product stack (12a-k) on a product support surface of the common conveyor by a reduction of a spacing (24a-k) between the stack contact surfaces (20a-k), the stack contact surfaces lying opposite one another in a product group direction (26a-k), wherein at least one of the stop means is provided for spacing the product groups of the delivered products apart from one another, and wherein the device is 1) operable to form a product stack configured such that the primary faces of the products are oriented at 0 degrees relative to the product support surface and 2) operable to form a product stack configured such that the primary faces of the products are oriented at 90 degrees relative to the product support surface.
2. The product stacking device according to claim 1, wherein at least one of the at least two stop means (18a-k) is formed by at least one of a driver (30a-k) and a counter holder (32a-e; g-k).
3. The product stacking device according to claim 1, further including at least one bearing unit (36a-c; f-j) by means of which at least one of the at least two stop means (18a-c; f-k) is rotatably mounted about at least one degree of freedom (38a-c; f-k).
4. The product stacking device according to claim 3, further including at least one drive unit (46a-h) configured to drive the at least one of the at least two stop means (18a-h) in the at least one degree of freedom (38a-c; f-h and 44a-h).
5. The product stacking device according to claim 1, further including at least one bearing unit (40a-h) by means of which at least one of the at least two stop means (18a-h) is mounted in a translationally movable manner at least along a working section (42a-h) in at least one degree of freedom (44a-h).
6. The product stacking device according to claim 5, further including at least one drive unit (46a-h) configured to drive the at least one stop means (18a-h) in the at least one degree of freedom (38a-c; f-h and 44a-h).
7. The product stacking device according to claim 1, wherein at least one of the at least two stop means (18e-f; h) has stack contact surfaces (20e-f; h) on two sides (48e-f; h and 50e-f; h) lying opposite one another in the product group direction (26e-f; h).
8. The product stacking device according to claim 1, further including at least one linkage configured to move the stop means.
9. The product stacking device according to claim 1, further including at least one electrical and/or electronic control unit (54b; d-h) configured to control position and speed of the at least two stop means.
10. The product stacking device according to claim 1, wherein at least one of the at least two stop means is formed by a lateral guide placed at an angle in relation to the transportation movement.
11. The product stacking device according to claim 1, wherein an input belt (62k) is configured to push the product groups (14k) resting on the input belt (62k) with the transportation movement (28k) against stop means (18k) that are moving slower in relation to said transportation movement (28k).
12. A method for forming at least one horizontal or vertical product stack (12a-k) with a product stacking device (10a-k) according to claim 1, the method comprising forming the at least one product stack (12a-k) by reducing the spacing (24a-k) between the stack contact surfaces (20a-k) of the at least two stop means (18a-k), said stack contact surfaces lying opposite one another in the product group direction (26a-k).
13. A delivery device for delivering products (16a-k) to a packaging process, comprising a product stacking device (10a-k) according to claim 1.
14. A product stacking device for forming product stacks of product groups consisting of products, which lie flatly and/or are brought into a shingled product arrangement, during a transportation movement, comprising at least two stop means with stack contact surfaces, which are configured to form a product stack by a reduction of a spacing between the stack contact surfaces, the stack contact surfaces lying opposite one another in a product group direction, wherein at least one of the at least two stop means is formed by a lateral guide placed at an angle in relation to the transportation movement.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further advantages ensue from the following description of the drawings. Exemplary embodiments of the invention are depicted in the drawings. The drawings, the description and the claims contain numerous features in combination. The person skilled in the art will also expediently consider the features in isolation and put them together to form further useful combinations.
(2) In the Drawings:
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DETAILED DESCRIPTION
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(16) The products 16a are placed via a feed belt 58a in a delivery direction 60a onto an input belt 62a so as to lie flatly. In so doing, product groups 14a are formed in a shingled product arrangement 64a. The stop means 18a are formed by drivers 30a and counter holders 32a of the delivery device 34a. The drivers 30a and the counter holders 32a are mounted on a circulating chain 66a and are moved along a transport route 68a in the direction of conveyance 70a. The feed belt 58a can be designed as a so-called “pullnose” belt in which a belt end 72a is movable in the delivery direction 60a in order to facilitate a formation of gaps between the product groups 14a. Different solutions are known here to the person skilled in the art.
(17) The drivers 30a are provided to push the product groups 14a resting on the product support 74a in the direction of conveyance 70a towards a packaging machine at the end of the transport route 68a, said packaging machine not being depicted in detail here. The drivers 30a are retractably mounted on the chain 66a in a direction perpendicular to the direction of conveyance 70a; thus enabling said drivers to be lowered by means of a link control, which is not depicted here in detail, under the product support 74a in the area of the feed belt 58a as a result of a pivoting movement. After a product group 14a has been formed with a desired number of products 16a, the driver 30a is raised, so that said driver can transport the product group 14a, which is supported on the product support 74a on the basis of a weight force 76a, by means of a positive locking connection. The product group 14a has initially the shingled product arrangement 64a in the product group direction 26a, which is parallel to the direction of conveyance 70a, at a shingle angle 78a between primary surfaces 106a of the products 16a and the product support 74a of less than 45°. The counter holders 32a are provided to support the product groups 14a resting on the product support 74a against the direction of conveyance 70a. Drivers 30a and counter holders 32a form stop means 18a of the product stacking device 10a and touch the product groups 14a with stack contact surfaces 20a.
(18) Bearing units 36a mount the stop means 18a designed as counter holders 32a on the chain 66a so as to be rotatable about one degree of freedom 38a. The product support 74a comprises a bearing unit 40a which mounts the stop means 18a in a translationally movable manner along a working section 42a that corresponds to the transport route 68a in one degree of freedom 44a along the direction of conveyance 70a. A drive unit 46a drives the chain 66a. The stop means 18a designed as drivers 30a are driven by the chain 66a in the translational degree of freedom in the direction of conveyance. Due to the movement of the drive unit 46a, a link control 52a moves the stop means 18a designed as counter holders 32a in the degree of freedom 38a in a pivoting movement 80a.
(19) The stop means 18a with the link control 52a and the bearing units 36a and 40a are part of the merging unit 22a. The pivoting movement 80a causes a reduction in the spacing between the stack contact surfaces 20a of the driver 30a and the counter holder 32a, said stack contact surfaces lying opposite one another in the product group direction 26a. The product groups 14a are, starting from the shingled product arrangement 64a, raised to a horizontal product stack 12a. Drivers 30a and counter holders 32a are now moved synchronously in the direction of conveyance 70a and transfer the product stacks 12a to a packaging process of the packaging machine at the end of the transport route 68a. In a variant which is not depicted here in detail, the counter holders 32, relative to the chain 66a, are additionally movably mounted translationally in the direction of conveyance 70a against a spring force or by means of a drive that can be controlled in an open-loop or closed-loop system. A product stack length 90a can thus be additionally adapted.
(20) The following description and the drawings of further exemplary embodiments are substantially limited to the differences between the exemplary embodiments, wherein, with regard to identically denoted components, in particular to components having the same reference signs, reference can basically be made to drawings and/or the description of the other exemplary embodiments. In order to differentiate the exemplary embodiments, the letters b to k are placed behind the reference numerals in the further exemplary embodiments instead of the letter “a” of the first exemplary embodiment.
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(22) The product stacking device 10b differs from the first exemplary embodiment particularly by virtue of the fact that the stop means 18b designed as drivers 30b and counter holders 32b of a delivery device 34b are disposed on conveying elements 82b which can be individually driven in a position-controlled and speed-controlled manner by means of a drive unit 46b formed from a linear motor system 84b. The conveying elements 82b each comprise a secondary part 86b of the linear motor system 84b. Instead of a chain, the delivery device 34b contains a primary part 88b disposed along a circumferential path and comprising electromagnets that can be individually actuated. An electronic control unit 54b individually controls position and speed of the conveying elements 82b. The control unit 54b forms with the linear motor system 84b and the conveying elements 82b comprising the stop means 18b a merging unit 22b. The control unit 54b controls position and speed of the stop means 18b during the transportation movement 28b to a packaging process in such a way that a spacing 24b between stack contact surfaces 20b of at least two stop means 18b is reduced, said stack contact surfaces lying opposite one another in a product group direction 26b. In so doing, the counter holders 32b are mounted on the conveying elements 82b by means of bearing units 36b so as to be rotatable about one degree of freedom. A pivoting movement 80b is controlled by a link control 52b independently of a position along a transport route 68b. The spacing 24b is determined by a superimposition of the pivoting movement 80b as well as by the relative positions of the stop means 18b with respect to each other which are controlled by the control unit 54b. Starting from a shingled product arrangement 64b, the product group 14b can be raised to a horizontal product stack 12b by combining the pivoting movement 80b with a translation of the stop means 18b in the direction of conveyance 70b. Different product stack lengths 90b can be set by the control unit 54b without a mechanical format changeover or a modification of the product stack device 10b. It is also possible that product stacks 12b that are successive in the direction of conveyance 70b have different product stack lengths 90b.
(23) In a third exemplary embodiment,
(24) In a fourth exemplary embodiment,
(25) The product stacking device 10d differs from the second exemplary embodiment particularly in that the stop means 18d designed as drivers 30d and counter holders 32d are moved in a translation superimposed on the transportation movement 28d in and/or opposite to a direction of conveyance 70d for the purpose of reducing a spacing 24d between stack contact surfaces 20d which lie opposite one another in a product group direction 26d. Drivers 30d and counter holders 32d are part of a merging unit 22d. A bearing unit, which facilitates a pivoting movement, can be omitted. The design is particularly simple and cost effective.
(26) In a fifth exemplary embodiment,
(27) The product stacking device 10e differs from the second exemplary embodiment particularly by the fact that the stop means 18e have stack contact surfaces 20e on two sides lying opposite one another in a product group direction 26e. The product stacking device 10e is provided for forming vertical product stacks 12e. A stop means 18e simultaneously assumes the function of a driver 30e of a product group 14e and a counter holder 32e of a succeeding product group 14e moving against a direction of conveyance 70e. The number of stop means 18e is reduced in relation to the preceding exemplary embodiments.
(28) Prior to stacking, the product 102e of the delivered product group 14e which is last in the direction of conveyance 70e lies flatly in each case on an input belt 62e, while further products 104e of the product group 14e are disposed in a shingled product arrangement 64e. The shingled further products 104e are directly or indirectly supported on the last product 102e. If a spacing 24e between stack contact surfaces 20e lying opposite one another in the product group direction 26e is reduced, the further products 104e are pushed onto the last product 102e; thus enabling a vertical product stack 12e to form. The stop means 18e driven by a drive unit 46e together with a control unit 54e provided for controlling the position and speed of the stop means 18e belong to a merging unit 22e. The drive unit 46e is designed as a linear motor system 84e as in the second exemplary embodiment and is provided to individually drive the stop means 18e.
(29) In a sixth exemplary embodiment,
(30) The product stacking device 10f differs from the fifth exemplary embodiment in particular in that the stop means 18f on bearing units 36f are rotatably mounted on conveying elements 82f. The forming of product stacks 12f is supported by an additional pivot movement 80f and takes place in a very product protective manner. The pivoting movement 80f is controlled by a link control 52f as a function of a position of the stop means 18f along a transport route 68f. A linear motor system 84f serves to provide an independent open-loop and closed-loop control of speed and position of the stop means 18f by means of a control unit 54f. The stop means 18f, the link control 52f, the bearing units 36f and a drive unit 46f designed as a linear motor system 84f are parts of a merging unit 22f. At the end of the transport route 68f, the product stacks 12f are encased in a film tube 108f during a packaging process of a packaging machine 110f. Individual packages comprising respectively one product stack 12f are formed from the film tube 108f by a sealing unit which is not depicted here in detail.
(31) In a sixth exemplary embodiment,
(32) The product stack device 10g differs from the first exemplary embodiment particularly in that the stop means 18g designed as counter holders 32g are rotatably mounted about a bearing unit 36g, wherein the bearing unit 36g in the depicted example is disposed opposite to a weight force 76g above the product groups 14g. It is also conceivable in an alternative configuration for at least one bearing unit of stop means to be disposed next to the product groups 14g in relation to the transportation movement or below said product groups 14g in relation to the weight force 76g. The stop means 18g are disposed on a wheel 92g which is mounted on the bearing unit 36g so as to be rotatable about a rotational axis 94g. Stop means 18g designed as drivers 30g push the product groups 14g in a direction of conveyance 70g against one of the counter holders 32g. The counter holder 32g is oriented at this point in time in the direction of the weight force 76g perpendicularly downward. A spacing 24g between stack contact surfaces 20g of the counter holders 32g and drivers 30g, said stack contact surfaces lying opposite one another in the product group direction 26g, is reduced so that a product stack 12g is formed from the product group 14g. The counter holder 32g is subsequently moved away from the product stack 12g by means of a pivoting movement 80g about the bearing unit 36g; thus enabling the driver 30g to further transport the product stack 12g underneath the counter holder 32g in the direction of conveyance 70g. A next counter holder 32g for forming a next product stack 12g is subsequently oriented downwards. In the example shown, four counter holders 32g are disposed on the wheel 92g, wherein respectively two counter holders 32g lying opposite one another are jointly driven. Successive counter holders 32g around the wheel 92g can be independently driven; thus enabling the counter holders 32g of two successive product groups 14g to be synchronized with said product groups 14g independently of one another. The movements of the drivers 30g and the counter holders 32g which are driven by a circulating chain are synchronized by a control unit 54g. The stop means 18g and the control unit 54g are part of a merging unit 22g.
(33) In an eighth exemplary embodiment,
(34) The product stacking device 10h differs from the first exemplary embodiment particularly in that a shingle angle 78h of a shingled product arrangement 64h generated from the products 16h delivered lying flat is secured by stop wedges 96h. The stop wedges 96h are disposed on a side of the stop means which faces away from a direction of conveyance 70h, said stop means being configured as drivers 30h. At one end of the product group 14h in the direction of conveyance 70h, a stop means 18h embodied as a support element 98h supports the product group 14h which initially rests on the stop wedge 96h (
(35) In a ninth exemplary embodiment,
(36) A merging unit 22i contains two stop means 16i designed as lateral guides 56i comprising circulating conveyor belts and a delivery device 34i comprising a crossbar chain 100i. The product groups 14i are transported on the crossbar chain 100i having a product group direction 26i that is transverse to a direction of conveyance 70i. One of the lateral guides 56i is mounted on the delivery device 34i at such an angle in relation to the transportation movement 28i that a spacing 24i in the product group direction 26i between the stack contact surfaces 20i is reduced in the delivery direction 60i, whereas the other lateral guide 56i is mounted on the delivery device 34i parallel to the direction of conveyance 70i. Due to the spacing 24i being reduced, the product groups 14l are pushed together during transport in the direction of conveyance 70i to form a horizontal product stack 12i.
(37) In a tenth exemplary embodiment,
(38) In an eleventh exemplary embodiment,