Piston Ring Seal with Reduced Stiction
20230204053 · 2023-06-29
Inventors
Cpc classification
F16J1/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/164
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2215/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B15/1452
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A piston and cylinder assembly structured to reduce breakaway friction (stiction) upon movement of the piston within the cylinder. The assembly includes a cylinder housing, a piston having a piston crown with a top face and one or more peripheral grooves, and a sealing ring positioned on the piston in each of the one or more peripheral grooves. The piston crown incorporates one or more passageways extending from a space above the piston to a location within the peripheral groove inside of (behind) the sealing ring. An increase in a volume of fluid in the chamber above the piston directs fluid through the passageways into the peripheral groove, thereby pressing the sealing ring against the cylinder wall. A double acting piston embodiment uses at least two sealing rings positioned within at least two grooves, each with associated fluid flow passageways into the grooves behind the sealing rings.
Claims
1. A piston and cylinder assembly structured to reduce breakaway friction between the piston and cylinder upon initial movement of the piston within the cylinder, the assembly comprising: (a) a cylinder having a cylinder wall and a cylinder head, the cylinder wall having an inside diameter, the cylinder further comprising at least one fluid flow port through at least the cylinder head or the cylinder wall; (b) a piston movably arranged within the cylinder, the piston and the cylinder together defining at least one variable volume internal chamber, the piston comprising: (i) a piston crown comprising a top face and a peripheral groove, the peripheral groove comprising an inner wall portion, and upper and lower side wall portions extending to a perimeter opening, the peripheral groove having a width, a depth, and an inner wall portion diameter, the piston crown further comprising at least one passageway between the top face of the piston crown and the inner wall portion of the peripheral groove; and (ii) a piston shaft connected to and supporting the piston crown, the piston shaft extending from the piston crown; and (c) a sealing ring positioned on the piston in the piston peripheral groove, the sealing ring having a thickness approximately equal to the width of the peripheral groove, the sealing ring having an outer diameter approximately equal to the inside diameter of the cylinder wall and an inner diameter greater than the diameter of the inner wall portion of the peripheral groove; wherein the piston, with the sealing ring in a relaxed condition, experiences little or no friction between the piston and the cylinder wall; and wherein an increase in a volume of fluid material within the at least one variable volume internal chamber between the piston and the cylinder initially moves the piston outward within the cylinder, and directs a portion of the increasing volume of fluid material through the at least one passageway between the top face of the piston crown and the inner wall portion of the peripheral groove, thereby pressing the sealing ring into more forceful contact with the cylinder wall to form a tighter seal between the piston and the cylinder.
2. The piston and cylinder assembly of claim 1 wherein the at least one passageway between the top face of the piston crown and the inner wall portion of the peripheral groove comprises: an axial port positioned on and extending generally through the top face of the piston crown; and at least one radial port extending from the axial port to the inner wall portion of the peripheral groove.
3. The piston and cylinder assembly of claim 2 wherein the at least one radial port comprises four radial ports oriented in 90° radial spacing extending out from the axial port.
4. The piston and cylinder assembly of claim 1 wherein the at least one passageway between the top face of the piston crown and the inner wall portion of the peripheral groove comprises: a plurality of orthogonal ports positioned in a radial array on, and extending generally through, the top face of the piston crown, the plurality of orthogonal ports each extending at least partially into the inner wall portion of the peripheral groove.
5. The piston and cylinder assembly of claim 4 wherein the plurality of orthogonal ports comprises four orthogonal ports oriented in 90° radial array spacing on the top face of the piston crown.
6. The piston and cylinder assembly of claim 1 further comprising a piston spring, the piston spring configured to normally urge the piston into the cylinder to reduce a volume within the at least one variable volume internal chamber, and to resist the outward force on the piston resulting from an increase in a volume of fluid material within the at least one variable volume internal chamber between the piston and the cylinder.
7. The piston and cylinder assembly of claim 1 wherein the at least one variable volume internal chamber comprises a first internal chamber formed above the piston crown and a second internal chamber formed below the piston crown; and wherein the at least one port through at least the cylinder head or the cylinder wall comprises a first port into the first internal chamber and a second port into the second internal chamber.
8. A piston and cylinder assembly structured to reduce breakaway friction between the piston and cylinder upon initial movement of the piston within the cylinder, the assembly comprising: (a) a cylinder having a cylinder wall and a cylinder head, the cylinder wall having an inside diameter, the cylinder further comprising at least two fluid flow ports through at least the cylinder head and/or the cylinder wall; (b) a piston movably arranged within the cylinder, the piston and the cylinder together defining two variable volume internal chambers, the piston comprising: (i) a piston crown comprising a top face, a bottom face, and at least two parallel peripheral grooves, each of the peripheral grooves comprising an inner wall portion, and upper and lower side wall portions extending to a perimeter opening, each of the peripheral grooves having a width, a depth, and an inner wall portion diameter, the piston crown further comprising at least one passageway between the top face of the piston crown and the inner wall portion of a first of the at least two peripheral grooves, the piston crown further comprising at least one passageway between the bottom face of the piston crown and the inner wall portion of a second of the at least two peripheral grooves; and (ii) a piston shaft connected to and supporting the piston crown; (c) a first X-ring positioned on the piston in the first of the at least two peripheral grooves, the first X-ring having a thickness approximately equal to the width of the first peripheral groove, the first X-ring having an outer diameter approximately equal to the inside diameter of the cylinder wall and an inner diameter greater than the diameter of the inner wall portion of the first peripheral groove; and (d) a second X-ring positioned on the piston in the second of the at least two peripheral grooves, the second X-ring having a thickness approximately equal to the width of the second peripheral groove, the first X-ring having an outer diameter approximately equal to the inside diameter of the cylinder wall and an inner diameter greater than the diameter of the inner wall portion of the second peripheral groove; wherein the piston, with the first and second X-rings in a relaxed condition, experiences little or no friction between the piston and the cylinder wall; wherein an increase in a volume of fluid material within a first of the two variable volume internal chambers between the piston and the cylinder initially moves the piston in a first direction within the cylinder, and directs a portion of the increasing volume of fluid material through the at least one passageway between the top face of the piston crown and the inner wall portion of the first peripheral groove, thereby pressing the first X-ring into more forceful contact with the cylinder wall; and wherein an increase in a volume of fluid material within a second of the two variable volume internal chambers between the piston and the cylinder initially moves the piston in a second direction within the cylinder, and directs a portion of the increasing volume of fluid material through the at least one passageway between the bottom face of the piston crown and the inner wall portion of the second peripheral groove, thereby pressing the second X-ring into more forceful contact with the cylinder wall.
9. The piston and cylinder assembly of claim 8 wherein the at least one passageway between the top face of the piston crown and the inner wall portion of the first peripheral groove comprises: an axial port positioned on and extending generally through the top face of the piston crown; and at least one radial port extending from the axial port to the inner wall portion of the first peripheral groove.
10. The piston and cylinder assembly of claim 9 wherein the at least one radial port comprises four radial ports oriented in 90° radial spacing extending out from the axial port.
11. The piston and cylinder assembly of claim 8 wherein the at least one passageway between the top face of the piston crown and the inner wall portion of the first peripheral groove comprises: a plurality of orthogonal ports positioned in a radial array on, and extending generally through, the top face of the piston crown, the plurality of orthogonal ports each extending at least partially into the inner wall portion of the first peripheral groove.
12. The piston and cylinder assembly of claim 11 wherein the plurality of orthogonal ports comprises four orthogonal ports oriented in 90° radial array spacing on the top face of the piston crown.
13. The piston and cylinder assembly of claim 8 wherein the at least one passageway between the bottom face of the piston crown and the inner wall portion of the second peripheral groove comprises: a plurality of orthogonal ports positioned in a radial array on, and extending generally through, the bottom face of the piston crown, the plurality of orthogonal ports each extending at least partially into the inner wall portion of the second peripheral groove.
14. The piston and cylinder assembly of claim 13 wherein the plurality of orthogonal ports comprises four orthogonal ports oriented in 90° radial array spacing on the bottom face of the piston crown.
15. The piston and cylinder assembly of claim 8 further comprising a piston spring, the piston spring configured to normally urge the piston into the cylinder to reduce a volume within a first of the at least two variable volume internal chambers between the piston and the cylinder, and to resist the outward force on the piston resulting from an increase in a volume of fluid material within a first of the at least two variable volume internal chambers between the piston and the cylinder.
16. A piston for use within a cylinder, the cylinder having a cylinder wall, the piston structured to reduce breakaway friction between the piston and cylinder upon initial movement of the piston within the cylinder, the piston comprising: a piston crown comprising at least one face and at least one peripheral groove, the at least one peripheral groove comprising an inner wall portion, and upper and lower side wall portions extending to a perimeter opening, the peripheral groove having a width, a depth, and an inner wall portion diameter, the piston crown further comprising at least one passageway between the at least one face of the piston crown and the inner wall portion of the at least one peripheral groove; and at least one X-ring positioned on the piston in the at least one peripheral groove, the at least one X-ring having a thickness approximately equal to the width of the at least one peripheral groove, the at least one X-ring having an outer diameter approximately equal to an inside diameter of the cylinder wall and an inner diameter greater than the diameter of the inner wall portion of the at least one peripheral groove.
17. The piston of claim 16 wherein the at least one face of the piston crown comprises a top face and the at least one passageway between the top face of the piston crown and the inner wall portion of the at least one peripheral groove comprises: an axial port positioned on and extending generally through the top face of the piston crown; and at least one radial port extending from the axial port to the inner wall portion of the at least one peripheral groove.
18. The piston of claim 16 wherein the at least one face of the piston crown comprises a top face and the at least one passageway between the top face of the piston crown and the inner wall portion of the at least one peripheral groove comprises: a plurality of orthogonal ports positioned in a radial array on, and extending generally through, the top face of the piston crown, the plurality of orthogonal ports each extending at least partially into the inner wall portion of the at least one peripheral groove.
19. The piston of claim 16 wherein the at least one face of the piston crown comprises a top face and a bottom face, and the at least one peripheral groove comprises at least an upper peripheral groove and a lower peripheral groove, wherein the at least one passageway between the top face of the piston crown and the inner wall portion of the upper peripheral groove comprises an axial port positioned on and extending generally through the top face of the piston crown, and at least one radial port extending from the axial port to the inner wall portion of the upper peripheral groove; and wherein the at least one passageway between the bottom face of the piston crown and the inner wall portion of the lower peripheral groove comprises a plurality of orthogonal ports positioned in a radial array on, and extending generally through, the bottom face of the piston crown, the plurality of orthogonal ports each extending at least partially into the inner wall portion of the lower peripheral groove.
20. The piston of claim 16 wherein the at least one face of the piston crown comprises a top face and a bottom face, and the at least one peripheral groove comprises at least an upper peripheral groove and a lower peripheral groove, wherein the at least one passageway between the top face of the piston crown and the inner wall portion of the upper peripheral groove comprises a plurality of orthogonal ports positioned in a radial array on, and extending generally through, the top face of the piston crown, the plurality of orthogonal ports each extending at least partially into the inner wall portion of the upper peripheral groove; and wherein the at least one passageway between the bottom face of the piston crown and the inner wall portion of the lower peripheral groove comprises a plurality of orthogonal ports positioned in a radial array on, and extending generally through, the bottom face of the piston crown, the plurality of orthogonal ports each extending at least partially into the inner wall portion of the lower peripheral groove.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Example embodiments will become more fully understood from the detailed description given herein below and the accompanying drawings, wherein like elements are represented by like reference characters, which are given by way of illustration only and thus are not limitative of the example embodiments herein.
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DETAILED DESCRIPTION
[0022] Turning now descriptively to the drawings, in which similar reference characters denote similar elements throughout the several views, the figures illustrate an example embodiment that includes an O-Ring installed in a uniquely designed groove formed on a piston, and which jointly operate within a cylinder housing.
[0023] Reference is made first to
[0024] Reference is next made to
[0025] The O-rings in the present invention can be made of virtually any elastomeric material. In its natural relaxed and “non-pressurized” state, the O-ring outside diameter is approximately equal to the diameter of the cylinder inner wall, and the O-ring cross sectional diameter is approximately equal to the piston groove width (W). The O-rings in the present invention are, as commercially available, preferably circular donut-shaped rings, commonly of a circular cross section, made of virtually any elastomeric material, and used for fluid sealing purposes. The O-rings can be any overall size and cross sectional size, so long as it can diametrically expand and subsequently contract back to its normal relaxed position. The O-rings of the present invention could also have square or other cross-sectional shapes. For purposes of this disclosure, any reference to an “O-ring” includes any flexible resilient structure typically placed on a piston to seal against the walls of the associated cylinder. An additional lower O-ring can be used in double acting piston designs as described in more detail below.
[0026] As described above, the piston of the present invention contains an O-ring groove with a width (W) sized approximately equal to the O-ring cross sectional diameter. The piston groove depth (D) (actually the distance from the inside wall of the groove to the cylinder inner wall) is equal to or greater than the O-ring cross sectional diameter. The piston of the present invention is typically cylindrical shaped to fit within the cylinder housing, and contains the described groove to hold the O-ring. The piston can be made of virtually any material. As mentioned above, the piston can also include a lower groove with a second O-ring for double-acting piston design.
[0027] Reference is next made to
[0028] In the views of
[0029] The cylinder housing of the present invention generally serves to enclose the piston with the fitted O-ring to form one or two variable volume chambers, one above the piston and one below. A fluid connection 44 is configured at one end of cylinder housing 34 to allow movement of fluid into and out from the variable volume chamber established above the piston. In some configurations, an additional lower fluid connection 48 is positioned at the opposing end of the cylinder housing 34 to allow venting or to allow movement of fluid into and out from the variable volume chamber established below the piston. In the single acting piston embodiment shown in
[0030] Once again, because the O-ring outside diameter (in a “non-pressurized” condition) approximately equals the cylinder wall inside diameter, the outside diameter surface of the O-ring is in “loose” contact with the inside surface of the cylinder wall. While this initial loose contact may not provide an optimal seal, it does significantly reduce the breakaway friction (striction) that must be overcome to initiate piston movement. As fluid flows into the variable volume chamber 42 shown in
[0031] Reference is next made to
[0032]
[0033] Reference is next made to
[0034]
[0035] Reference is finally made to
[0036]
[0037] Reference is next made to
[0038] Various other types of sealing rings are anticipated beyond the O-ring and X-ring configurations discussed above. Any sealing ring with a cross-section that will deform or expand against the cylinder wall when pressure is exerted on the inside diameter surface of the sealing ring, may be used with the piston configurations disclosed in the present invention.
[0039] As shown in the prior art view of
[0040] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Although methods and materials similar to or equivalent to those described herein can be used in the practice or testing of the stictionless sealing ring piston seal, suitable methods and materials are described above. All publications, patent applications, patents, and other references mentioned herein are incorporated by reference in their entirety to the extent allowed by applicable law and regulations. The stictionless sealing ring piston seal may be embodied in other specific forms without departing from the spirit or essential attributes thereof, and it is therefore desired that the present embodiment be considered in all respects as illustrative and not restrictive. Any headings utilized within the description are for convenience only and have no legal or limiting effect.