Oleaginous microorganism disruption process using supersonic disperser and method for producing bio-oil using same
09850509 · 2017-12-26
Assignee
Inventors
- Chang Kuk Kim (Daejeon, KR)
- Yeon Hwa La (Daejeon, KR)
- Joong Min Park (Daejeon, KR)
- Hong Seung Yeon (Cheongju-si, KR)
- Cher Hee Park (Seoul, KR)
Cpc classification
C11B3/005
CHEMISTRY; METALLURGY
C12P7/6427
CHEMISTRY; METALLURGY
C12M47/06
CHEMISTRY; METALLURGY
C12P7/6472
CHEMISTRY; METALLURGY
International classification
C12P7/64
CHEMISTRY; METALLURGY
Abstract
Provided are an oleaginous microorganism disruption process using a supersonic disperser and a method for producing bio-oil using the same. The method for producing bio-oil according to the present invention induces a cell disruption of oleaginous microorganisms without a separate drying process, thereby providing a method for continuously producing bio-oil in an economical and simple manner. In addition, the method of the present invention induces a cell disruption of oleaginous microorganisms without a heating process, thereby producing bio-oil without a change in physical properties due to the heat.
Claims
1. A method for producing bio-oil without a separate dewatering process, comprising: cultivating oleaginous microorganism; ultrasonically accelerating the cultivated oleaginous microorganism using gas supplied at a pressure high enough to disrupt the oleaginous microorganism by impinging on an impinging plate; and extracting the bio-oil from the disrupted oleaginous microorganism wherein the high pressure ranges from 0.5 to 3 MPa.
2. The method of claim 1, wherein in the cultivating, the oleaginous microorganism is cultivated in batch, fed-batch, or continuous fermentor.
3. The method of claim 1, wherein in the ultrasonically accelerating of the oleaginous microorganism to disrupt the oleaginous microorganism, the oleaginous microorganism is disrupted by impinging on an impinging plate having a smooth surface using a supersonic disperser.
4. The method of claim 3, wherein the supersonic disperser includes a high-pressure supply part supplying the gas into an acceleration nozzle.
5. The method of claim 4, wherein the gas is any one selected from air, nitrogen, carbon dioxide, and helium.
6. The method of claim 3, wherein the extracting step comprises a solvent extraction method.
7. The method of claim 6, further comprising: after the extracting step, separating the bio-oil from an aqueous phase.
8. The method of claim 7, further comprising: purifying the extracted and separated bio-oil.
9. The method of claim 8, wherein the purifying includes at least one selected from removing coagulated sebum, bleaching using at least one of bleaching clay and active carbon, filtering, and deodorizing.
10. The method of claim 7, wherein the bio-oil includes omega-3 unsaturated fatty acid.
11. The method of claim 10, wherein the omega-3 unsaturated fatty acid is equal to or more than 30 wt % of a total content of the bio-oil.
12. The method of claim 1, wherein the bio-oil includes omega-3 unsaturated fatty acid.
13. The method of claim 12, wherein the omega-3 unsaturated fatty acid is equal to or more than 30 wt % of a total content of the bio-oil.
Description
DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF MAIN ELEMENTS
(7) 100: Oleaginous microorganism fermentor 200: Culture medium transfer pump 300: Acceleration nozzle part of supersonic disperser 400: Gas compression and high-pressure supply part 500: Oleaginous microorganism impinging plate 600: Bio-oil extracting and separating part
BEST MODE
(8) The present invention relates to a method for producing bio-oil from oleaginous microorganism and may provide a method for producing bio-oil in an economical and simple manner without separate dewatering/heating processes by ultrasonically accelerating the oleaginous microorganism using gas supplied from a high-pressure supply part to disrupt the oleaginous microorganism.
(9) Hereinafter, an oleaginous microorganism disruption process using a supersonic disperser and a method for producing bio-oil using the same according to the present invention will be described in detail with reference to the accompanying drawings and embodiments, but the following drawings and embodiments are only embodiments which are limited to the gist of the present invention.
(10) Meanwhile, it is apparent to those skilled in the art that the present invention is not limited to process conditions proposed by the following embodiments but may be arbitrarily selected within a range required to achieve the objects of the present invention.
(11) The present invention relates to a method for producing bio-oil using oleaginous microorganism. The method for producing bio-oil includes: cultivating oleaginous microorganism; ultrasonically accelerating the cultivated oleaginous microorganism using gas to disrupt the oleaginous microorganism; and extracting the bio-oil from the disrupted oleaginous microorganism.
(12) The cultivating of the oleaginous microorganism according to the exemplary embodiment of the present invention includes all the cultivation methods suitable for the method for producing bio-oil according to the exemplary embodiment of the present invention.
(13) For example, in the cultivating, the oleaginous microorganism may be cultivated in an oleaginous microorganism fermentor based on batch, fed-batch, and continuous cultivation manners. In terms of a mass production of the oleaginous microorganism using the continuous cultivation manner, the fed-batch or continuous fermentor is preferable.
(14) To cultivate the oleaginous microorganism using the fed-batch or continuous fermentor, it is preferable to supply a carbon source.
(15) In this case, any carbon source may be used without limitation as long as it may be grown using the oleaginous microorganism. An example of the carbon source may preferably include glucose, fructose, sucrose, galactose, glycerol, crude glycerol which is a bio diesel wastes, etc., but the carbon source is not limited thereto. Herein, the glucose is most preferable.
(16) The carbon source is preferably supplied in the continuous or fed-batch manner to be maintained at an appropriate concentration. If necessary, a method such as pH-stat and DO-stat may be used and a method for measuring concentrations of each carbon source in real time and supplying the carbon sources if necessary, and the like may also be used.
(17) Further, nutritive components required to grow the oleaginous microorganism may be included in a medium. Here, it is apparent to those skilled in the art that various kinds of nitrogen sources, phosphate sources, other components, and the like may be included in the medium and a complex medium, a defined medium, or the like may be used.
(18) As the nitrogen source, organic nitrogen sources such as yeast extract, corn steep liquor, beef extract, malt extract, peptone, and tryptone or inorganic nitrogen sources such as ammonium acetate, ammonium nitrate, ammonium sulfate, sodium nitrate, and urea may also be used. In particular, an operation is preferably performed within a range of an appropriately set salt concentration.
(19) Further, it is preferable to maintain pH and/or temperature in a preset range while the oleaginous microorganism is cultivated by the fed-batch or continuous manner.
(20) As a method for constantly maintaining pH and/or temperature during the cultivation, the method well known in the art may be used. For example, a method for using a cooling jacket using cooling water, a method for automatically supplying acid and base using a pH controller, etc., may be used but the present invention is not limited thereto.
(21) The cultivation of the oleaginous microorganism by the fed-batch or continuous cultivation manner is preferably made under appropriate aeration and agitation of air.
(22) In more detail, the oleaginous microorganism is aerobic and is weak against a shearing stress generated by the agitation. Therefore, an agitation speed may be 50 to 300 rpm, preferably 100 to 300 rpm and a supply speed of air may be 0.5 to 5 vvm, preferably 1 to 3 vvm.
(23) The method for producing bio-oil according to the exemplary embodiment of the present invention ultrasonically accelerates the cultivated oleaginous microorganism using gas to disrupt a cell wall of the oleaginous microorganism.
(24) As the existing method for disrupting a cell wall to produce the bio-oil using the oleaginous microorganism, heat treatment, simple compression, cell disruption by ferment, microwave pre-treatment, electro-beam irradiation, sonication, plasma treatment, etc., are used. However, the methods include a dewatering and/or drying process of removing moistures, which leads to a problem of economic views, a change in physical properties of bio-oil due to a heating process, etc.
(25) However, the disruption process according to the exemplary embodiment of the present invention ultrasonically accelerates the cultivated oleaginous microorganism using gas to disrupt the cultivated oleaginous microorganism, thereby producing the bio-oil from the oleaginous microorganism without the separate drying process, achieving a high disruption rate, and requiring less time.
(26) In more detail, all devices which may ultrasonically accelerate the oleaginous microorganism to disrupt the oleaginous microorganism may be used for the disruption process according to the exemplary embodiment of the present invention. For example, the supersonic disperser may be used.
(27)
(28) The disrupted oleaginous microorganism disruption solution passes through an extraction and separation process part 600 and then may be used in the production of the bio-oil.
(29) Therefore, the supersonic disperser which may be used to disrupt the oleaginous microorganism according to the exemplary embodiment of the present invention may include the oleaginous microorganism impinging plate 500 and the high-pressure supply part 400 which may inject gas into the acceleration nozzle part 300 at a high pressure.
(30) That is, the exemplary embodiment of the present invention may be a method for producing bio-oil by allowing the cultivated oleaginous microorganism to impinge on the impinging plate 500 using the supersonic disperser under the presence of gas to disrupt the cultivated oleaginous microorganism.
(31) Further, the supersonic disperser used in the disruption process according to the exemplary embodiment of the present invention includes the high-pressure supply part 400 which may inject gas into the acceleration nozzle at a high pressure.
(32) The pressure of the high-pressure supply part 400 according to the exemplary embodiment of the present invention may be maintained so that the gas injected into the acceleration nozzle part 300 of the supersonic disperser is maintained at a high pressure enough to ultrasonically accelerate the oleaginous microorganism.
(33) In more detail, the pressure in the high-pressure supply part 400 may be 1 to 2 MPa.
(34) The oleaginous microorganism disruption process according to the exemplary embodiment of the present invention directly injects the oleaginous microorganism cultivated by the fermentor 100 into the acceleration nozzle part 300 by the culture medium transfer pump 200 without the separate drying process, thereby continuously producing the bio-oil from the oleaginous microorganism in an economical and simple process condition.
(35) The gas used in the disruption process according to the exemplary embodiment of the present invention may be inert gas or active gas, and therefore any gas may be used as long as gas may achieve the object of the present invention. Preferably, air, nitrogen, carbon dioxide, helium, etc., may be used.
(36) In the disruption process according to the exemplary embodiment of the present invention, the supply speed of gas injected into the acceleration nozzle part 300 of the supersonic disperser is enough to ultrasonically accelerate the oleaginous microorganism under the high pressure condition.
(37) In more detail, the supply speed of gas injected into the acceleration nozzle part 300 of the supersonic disperser in the high-pressure supply part 400 according to the exemplary embodiment of the present invention may be 0.5 to 3 MPa, more preferably 1 to 2 MPa.
(38) As the impinging plate 500 according to the exemplary embodiment of the present invention, a metal plate which has a large disruption effect of the oleaginous microorganism, no disruptions deposited thereon, and a smooth surface. Preferably, a surface of the metal plate is coated with diamond, thereby increasing strength against impingement and abrasion.
(39) As described above, the disruption process according to the exemplary embodiment of the present invention ultrasonically accelerates the oleaginous microorganism using gas to induce the reduction in temperature due to the heat insulation expansion and allows the oleaginous microorganism to impinge on the impinging plate in the state in which a cell surface of the oleaginous microorganism is hard to generate an impulsive force and/or a shearing force, etc., thereby achieving a disruption rate higher than that of other disruption processes.
(40) The oleaginous microorganism which goes through the disruption process according to the exemplary embodiment of the present invention may go through the extracting of the bio-oil. All the methods for extracting bio-oil which may achieve the object of the present invention may be used. Among those, a solvent extraction method using a solvent is preferable.
(41) In the oleaginous microorganism disruption solution which goes through the disruption process according to the exemplary embodiment of the present invention, the disruption rate of the cell wall is very high and therefore an amount of bio-oil which may be extracted by the solvent extraction method may be more increased than the other existing disruption and extraction processes.
(42) As the extraction solvent used in the extraction process according to the exemplary embodiment of the present invention, an organic solvent is preferable. Herein, a polar organic solvent and a non-polar organic solvent may be used without any limitation as long as the extraction solvent is a kind of organic solvent.
(43) For example, the extraction solvent may be any one selected from a group consisting of hexane, methanol, ethanol, butanol, isopropanol, chloroform, acetone, and acetonitrile, and a mixture thereof.
(44) In addition, the solvent extraction method may be performed by a soxhlet extraction device, an agitation extraction device, etc., but is not limited thereto. Therefore, any device which may achieve the object of the present invention may be used without limitation.
(45) An extraction solution including the oleaginous microorganism which goes through the disruption process and the extraction process according to the exemplary embodiment of the present invention may be separated into an oil phase including the bio-oil and an aqueous phase including the cell disruptions and the bio-oil may be produced by recovering and purifying only the oil phase after the extraction process is completed.
(46) The method for producing bio-oil according to the exemplary embodiment of the present invention may be the method for producing bio-oil which further includes separating the oil phase from the aqueous phase in the oleaginous microorganism extraction solution which goes through the disrupting and the extracting.
(47) The extracted and separated material is the bio-oil prior to being purified and the final bio-oil product may be acquired by a series of bio-oil purifying processes.
(48) That is, the present invention may be the method for producing bio-oil which further includes purifying the extracted and separated bio-oil.
(49) The bio-oil produced from the oleaginous microorganism according to the exemplary embodiment of the present invention preferably includes a large amount of omega-3 unsaturated fatty acid, more preferably contains omega-6 unsaturated fatty acid in addition to the large content of omega-3 unsaturated fatty acid.
(50) Therefore, the purifying of the bio-oil which goes through the extracting and the separating according to the exemplary embodiment of the present invention may include all the processes of producing the final bio-oil products containing a large amount of omega-3 unsaturated fatty acid and omega-6 unsaturated fatty acid.
(51) As a non-restrictive example, the purifying of the bio-oil according to the exemplary embodiment of the present invention includes at least one selected from removing coagulated oil, bleaching using at least one of bleaching clay and active carbon, filtering, and deodorizing.
(52) In more detail, in the purifying of the bio-oil according to the exemplary embodiment of the present invention, the removing of the coagulated oil removes the coagulated oil using silica gel, etc. For example, the coagulated oil may be removed by being left at a temperature condition of −5 to 0° C. for 5 to 20 hours.
(53) Further, in the bleaching, the bio-oil which goes through the extracting and the separating may be purified using at least any one selected from bleaching clay, active carbon, kaolinite, zeolite, and bentonite.
(54) In the bleaching, the used materials may serve as an adsorbent and may also serve to remove humidity, smell, and pollutants such as heavy metal.
(55) The filtering may be performed using a filter having a pore size of 0.5 to 1 μm and the deodorizing may be performed by a pressure-reducing vapor deodorizing process but is not limited thereto.
(56) The final bio-oil product produced by the purifying of the bio-oil according to the exemplary embodiment of the present invention may contain a large amount of omega-3 unsaturated fatty acid and omega-6 unsaturated fatty acid. Preferably, the omega-3 unsaturated fatty acid and the omega-6 unsaturated fatty acid may be equal to or more than 30 wt % in of a total content of bio-oil, more preferably, equal to or more than 40 wt %, and most preferably, equal to or more than 50 wt %.
(57) The oleaginous microorganism cultivating process and the oleaginous microorganism disrupting process using a supersonic disperser according to the example of the present invention and the method for bio-oil using the same will be described below, but the following examples embodiment is only example of the technical spirit of the present invention and therefore it is apparent to those skilled in the art that the scope of the present invention is not limited to the following exemplary embodiments.
(58) The present invention relates to a method for producing bio-oil using oleaginous microorganism. The method for producing bio-oil includes: cultivating oleaginous microorganism; ultrasonically accelerating the cultivated oleaginous microorganism using gas to disrupt the oleaginous microorganism; and extracting the bio-oil from the disrupted oleaginous microorganism.
(59) The cultivating of the oleaginous microorganism according to the exemplary embodiment of the present invention includes disrupting the oleaginous microorganism and extracting bio-oil, thereby including all cultivation methods for purifying bio-oil.
(60) For example, in the cultivating, the oleaginous microorganism may be cultivated in an oleaginous microorganism fermentor based on batch, fed-batch, and continuous cultivation manners. In terms of a mass production of the oleaginous microorganism using the continuous cultivation manner, the fed-batch or continuous fermentor is preferable.
(61) To cultivate the oleaginous microorganism using the fed-batch or continuous fermentor, it is preferable to supply a carbon source.
(62) In this case, any carbon source may be used without limitation as long as it may be grown using the oleaginous microorganism. An example of the carbon source may preferably include glucose, fructose, sucrose, galactose, glycerol, crude glycerol which is a bio diesel wastes, etc., but the carbon source is not limited thereto. Herein, the glucose is most preferable.
(63) The carbon source is preferably supplied in the continuous or fed-batch manner to be maintained at an appropriate concentration. If necessary, a method such as pH-stat and DO-stat may be used and a method for measuring concentrations of each carbon source in real time and supplying the carbon sources if necessary, and the like may also be used.
(64) Further, nutritive components required to grow the oleaginous microorganism may be included in a medium. Here, it is apparent to those skilled in the art that various kinds of nitrogen sources, phosphate sources, other components, and the like may be included in the medium and a complex medium, a defined medium, or the like may be used.
(65) As the nitrogen source, organic nitrogen sources such as yeast extract, corn steep liquor, beef extract, malt extract, peptone, and tryptone or inorganic nitrogen sources such as ammonium acetate, ammonium nitrate, ammonium sulfate, sodium nitrate, and urea may also be used. In particular, an operation is preferably performed within a range of an appropriately set salt concentration.
(66) Further, it is preferable to maintain pH and/or temperature in a preset range while the oleaginous microorganism is cultivated by the fed-batch or continuous manner.
(67) As a method for constantly maintaining pH and/or temperature during the cultivation, the method well known in the art may be used. For example, a method for using a cooling jacket using cooling water, a method for automatically supplying acid and base using a pH controller, etc., may be used but the present invention is not limited thereto.
(68) The cultivation of the oleaginous microorganism by the fed-batch or continuous cultivation manner is preferably made under appropriate aeration and agitation of air.
(69) In more detail, the oleaginous microorganism is aerobic and is weak against a shearing stress generated by the agitation. Therefore, an agitation speed may be 50 to 300 rpm, preferably 100 to 300 rpm and a supply speed of air may be 0.5 to 5 vvm, preferably 1 to 3 vvm.
(70) The method for producing bio-oil according to the exemplary embodiment of the present invention ultrasonically accelerates the cultivated oleaginous microorganism using gas to disrupt a cell wall of the oleaginous microorganism.
(71) As the existing method for disrupting a cell wall to produce the bio-oil using the oleaginous microorganism, heat treatment, simple compression, cell disruption by ferment, microwave pre-treatment, electro-beam irradiation, sonication, plasma treatment, etc., are used. However, the methods include a dewatering and/or drying process of removing moistures, which leads to a problem of economic views, a change in physical properties of bio-oil due to a heating process, etc.
(72) However, the disruption process according to the exemplary embodiment of the present invention ultrasonically accelerates the cultivated oleaginous microorganism using gas to disrupt the cultivated oleaginous microorganism, thereby producing the bio-oil from the oleaginous microorganism without the separate drying process, achieving a high disruption rate, and requiring less time.
(73) In more detail, all devices which may ultrasonically accelerate the oleaginous microorganism to disrupt the oleaginous microorganism may be used for the disruption process according to the exemplary embodiment of the present invention. For example, the supersonic disperser may be used.
(74)
(75) The disrupted oleaginous microorganism disruption solution passes through an extraction and separation process part 600 and then may be used in the production of the bio-oil.
(76) Therefore, the supersonic disperser which may be used to disrupt the oleaginous microorganism according to the exemplary embodiment of the present invention may include the oleaginous microorganism impinging plate 500 and the high-pressure supply part 400 which may inject gas into the acceleration nozzle part 300 at a high pressure.
(77) That is, the exemplary embodiment of the present invention may be a method for producing bio-oil by allowing the cultivated oleaginous microorganism to impinge on the impinging plate 500 using the supersonic disperser under the presence of gas to disrupt the cultivated oleaginous microorganism.
(78) Further, the supersonic disperser used in the disruption process according to the exemplary embodiment of the present invention includes the high-pressure supply part 400 which may inject gas into the acceleration nozzle at a high pressure.
(79) The pressure of the high-pressure supply part 400 according to the exemplary embodiment of the present invention may be maintained so that the gas injected into the acceleration nozzle part 300 of the supersonic disperser is maintained at a high pressure enough to ultrasonically accelerate the oleaginous microorganism.
(80) In more detail, the pressure in the high-pressure supply part 400 may be 1 to 2 MPa.
(81) The oleaginous microorganism disruption process according to the exemplary embodiment of the present invention directly injects the oleaginous microorganism cultivated by the fermentor 100 into the acceleration nozzle part 300 by the culture medium transfer pump 200 without the separate drying process, thereby continuously producing the bio-oil from the oleaginous microorganism in an economical and simple process condition.
(82) The gas used in the disruption process according to the exemplary embodiment of the present invention may be inert gas or active gas, and therefore any gas may be used as long as gas may achieve the object of the present invention. Preferably, air, nitrogen, carbon dioxide, helium, etc., may be used.
(83) In the disruption process according to the exemplary embodiment of the present invention, the supply speed of gas injected into the acceleration nozzle part 300 of the supersonic disperser is enough to ultrasonically accelerate the oleaginous microorganism under the high pressure condition.
(84) In more detail, the supply speed of gas injected into the acceleration nozzle part 300 of the supersonic disperser in the high-pressure supply part 400 according to the exemplary embodiment of the present invention may be 0.5 to 3 MPa, more preferably 1 to 2 MPa.
(85) As the impinging plate 500 according to the exemplary embodiment of the present invention, a metal plate which has a large disruption effect of the oleaginous microorganism, no disruptions deposited thereon, and a smooth surface. Preferably, a surface of the metal plate is coated with diamond, thereby increasing strength against impingement and abrasion.
(86) As described above, the disruption process according to the exemplary embodiment of the present invention ultrasonically accelerates the oleaginous microorganism using gas to induce the reduction in temperature due to the heat insulation expansion and allows the oleaginous microorganism to impinge on the impinging plate in the state in which a cell surface of the oleaginous microorganism is hard to generate an impulsive force and/or a shearing force, etc., thereby achieving a disruption rate higher than that of other disruption processes.
(87) The oleaginous microorganism which goes through the disruption process according to the exemplary embodiment of the present invention may go through the extracting of the bio-oil. All the methods for extracting bio-oil which may achieve the object of the present invention may be used. Among those, a solvent extraction method using a solvent is preferable.
(88) In the oleaginous microorganism disruption solution which goes through the disruption process according to the exemplary embodiment of the present invention, the disruption rate of the cell wall is very high and therefore an amount of bio-oil which may be extracted by the solvent extraction method may be more increased than the other existing disruption and extraction processes.
(89) As the extraction solvent used in the extraction process according to the exemplary embodiment of the present invention, an organic solvent is preferable. Herein, a polar organic solvent and a non-polar organic solvent may be used without any limitation as long as the extraction solvent is a kind of organic solvent.
(90) For example, the extraction solvent may be any one selected from a group consisting of hexane, methanol, ethanol, butanol, isopropanol, chloroform, acetone, and acetonitrile, and a mixture thereof.
(91) In addition, the solvent extraction method may be performed by a soxhlet extraction device, an agitation extraction device, etc., but is not limited thereto. Therefore, any device which may achieve the object of the present invention may be used without limitation.
(92) An extraction solution including the oleaginous microorganism which goes through the disruption process and the extraction process according to the exemplary embodiment of the present invention may be separated into an oil phase including the bio-oil and an aqueous phase including the cell disruptions and the bio-oil may be produced by recovering and purifying only the oil phase after the extraction process is completed.
(93) The method for producing bio-oil according to the exemplary embodiment of the present invention may be the method for producing bio-oil which further includes separating the oil phase from the aqueous phase in the oleaginous microorganism extraction solution which goes through the disrupting and the extracting.
(94) The extracted and separated material is the bio-oil prior to being purified and the final bio-oil product may be acquired by a series of bio-oil purifying processes.
(95) That is, the present invention may be the method for producing bio-oil which further includes purifying the extracted and separated bio-oil.
(96) The bio-oil produced from the oleaginous microorganism according to the exemplary embodiment of the present invention preferably includes a large amount of omega-3 unsaturated fatty acid, more preferably contains omega-6 unsaturated fatty acid in addition to the large content of omega-3 unsaturated fatty acid.
(97) Therefore, the purifying of the bio-oil which goes through the extracting and the separating according to the exemplary embodiment of the present invention may include all the processes of producing the final bio-oil products containing a large amount of omega-3 unsaturated fatty acid and omega-6 unsaturated fatty acid.
(98) As a non-restrictive example, the purifying of the bio-oil according to the exemplary embodiment of the present invention includes at least one selected from removing coagulated oil, bleaching using at least one of bleaching clay and active carbon, filtering, and deodorizing.
(99) In more detail, in the purifying of the bio-oil according to the exemplary embodiment of the present invention, the removing of the coagulated oil removes the coagulated oil using silica gel, etc. For example, the coagulated oil may be removed by being left at a temperature condition of −5 to 0° C. for 5 to 20 hours.
(100) Further, in the bleaching, the bio-oil which goes through the extracting and the separating may be purified using at least any one selected from bleaching clay, active carbon, kaolinite, zeolite, and bentonite.
(101) In the bleaching, the used materials may serve as an adsorbent and may also serve to remove humidity, smell, and pollutants such as heavy metal.
(102) The filtering may be performed using a filter having a pore size of 0.5 to 1 μm and the deodorizing may be performed by a pressure-reducing vapor deodorizing process but is not limited thereto.
(103) The final bio-oil product produced by the purifying of the bio-oil according to the exemplary embodiment of the present invention may contain a large amount of omega-3 unsaturated fatty acid and omega-6 unsaturated fatty acid. Preferably, the omega-3 unsaturated fatty acid and the omega-6 unsaturated fatty acid may be equal to or more than 30 wt % in of a total content of bio-oil, more preferably, equal to or more than 40 wt %, and most preferably, equal to or more than 50 wt %.
(104) The oleaginous microorganism cultivating process and the oleaginous microorganism disrupting process using a supersonic disperser according to the example of the present invention and the method for bio-oil using the same will be described below, but the following examples embodiment is only example of the technical spirit of the present invention and therefore it is apparent to those skilled in the art that the scope of the present invention is not limited to the following exemplary embodiments.
[Example 1] Cultivating of Oleaginous Microorganism
(105) The oleaginous microorganism thraustochytrium sp. divided from American Type Culture Collection (ATCC) was cultivated by the batch manner under the condition of 100 rpm, 1 vvm, and pH 7 at 28° C. for 72 hours in a 3 L of culture medium (5 L jar fermentor) to which 60 g/L of glucose, 6 g/L of yeast extract, 25 g/L of bay salt are added.
[Example 2] Disrupting of Cultivated Oleaginous Microorganism
(106) After the culture medium cultivated according to Example 1 was recovered, the recovered culture medium was injected into the acceleration nozzle part of the supersonic disperser at a speed of 100 ml/min by the culture medium transfer pump and the oleaginous microorganism cultivated by injecting the compressed air at a pressure of 1 MPa was ultrasonically accelerated. The oleaginous microorganism ultrasonically accelerated by the compressed air impinged on the impinging plate and the disrupted oleaginous microorganism was transferred to the extraction and separation part. The microscopic examination results of the disruption solution by the microscope were illustrated in [
[Comparative Example 1] Disrupting of Oleaginous Microorganism Using Ultrahomogenizer
(107) After the culture medium cultivated according to Example 1 was recovered, 500 ml of recovered culture medium was injected into the ultrahomogenizer. Next, the oleaginous microorganism was disrupted by pressing the ultrahomogenizer at 30,000 to 35,000 psi. The disruptions were again injected into the ultrahomogenizer and again disrupted under the above condition, which was repeated three times. The disruptions recover part recovered the disruptions while cooling disruptions using the cooling water of 10° C. The microscopic examination results of the disruption solution by the microscope were illustrated in [
[Comparative Example 2] Disrupting of Oleaginous Microorganism by Microwave
(108) After the culture medium cultivated according to Example 1 was recovered, the recovered culture medium was taken as much as 500 ml, was put in 1000 L of glass container, and treated for 5 to 10 minutes by the microwave. After the disruption solution was cooled at room temperature, the microscopic examination results of the disruption solution by the microscope were illustrated in [
[Comparative Example 3] Disrupting of Oleaginous Microorganism Using Ultrasonication
(109) After the culture medium cultivated according to Example 1 was recovered, the recovered culture medium was taken as much as 500 ml, was put in 1000 L of glass container, and treated for 30 minutes by 20 seconds at an interval of 10 seconds by ultrasonication of 35 to 40 kHz. To prevent the temperature of the culture medium from rising, the sample container was put in an ice container and then was subjected to the ultrasonic treatment. It was confirmed that as the microscopic examination results of the disruption solution by the microscope, the oleaginous microorganism was disrupted as much as about 70% as illustrated in [
(110) Comparing the disruption rates of the disruption solutions according to Example 2 and Comparative Examples 1 to 3 as shown in the following [Table 1], it could be confirmed that the efficiency of the disruption process using the supersonic disperser according to the exemplary embodiment of the present invention is high.
(111) TABLE-US-00001 TABLE 1 Comparison of disruption rate of oleaginous microorganism depending on disruption methods Disruption method Supersonic Ultra- Ultra- disperser homogenizer Microwave sonication Disruption 95 90 70 70 Rate (%)
[Example 3] Extracting of Bio-Oil from Oleaginous Microorganism Disruption Solution
(112) 100 ml of oleaginous microorganism disruption solution acquired according to Example 2 and Comparative Examples 1, 2, and 3 was put in different containers and 10 ml of hexane which is the extraction solvent was put in different containers. Next, the mixture was agitated at a speed of 150 to 200 rpm for 30 minutes for extraction. After an agitation solution was centrifuged at 6000 rpm for minutes, the liquid phase was transferred to a fractional funnel, left for 30 to 60 minutes, and separated into the oil phase and the aqueous phase. When the liquid phase is not completely separated and emulsion of water and oil occurs, 4 to 5 ml of iso-propyl alcohol was injected, agitated, and stayed, and the water and the oil was easily separated. The oil phase was acquired, the hexane was evaporated in a drier of 60 to 80° C., and then only the bio-oil was acquired and quantified. The acquired amount of bio-oil is different depending on the oleaginous microorganism fungi disruption technology as shown in [Table 2]. As the fungi disruption was made well, the yield of the bio-oil was getting higher.
(113) TABLE-US-00002 TABLE 2 Comparison of amount of bio-oil extracted from disruption solution of oleaginous microorganism depending on disruption methods Disruption method Supersonic Ultra- Ultra- disperser homogenization Microwave sonication Acquired 2.54(±0.08) 2.41(±0.03) 1.77(±0.26) 1.72(±0.21) oil amount (g)
(114) As described above, the oleaginous microorganism disruption process according to the exemplary embodiment of the present invention has the disruption rate higher than that of the processes of ultrahomogenization, microwave, ultrasonication, etc., thereby acquiring the bio-oil at the higher yield.