Gas turbine energy supplementing systems and heating systems, and methods of making and using the same
11686250 · 2023-06-27
Assignee
Inventors
Cpc classification
F05D2270/331
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/071
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C9/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2270/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E20/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F02C7/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C9/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A system and method for increasing power output of a gas turbine. A method of increasing a power output of a gas turbine comprises providing an auxiliary system configured to be coupled to the gas turbine. The auxiliary system includes a natural gas engine, a compressor, and a heat exchanger fluidly coupled to the compressor. The method includes fluidly coupling the auxiliary system to a combustor case of the gas turbine. The method comprises operating the natural gas engine to drive the compressor to compress air to form compressed air and directing exhaust of the natural gas engine to the heat exchanger. The method includes heating the compressed air in the heat exchanger using the exhaust of the natural gas engine to form heated compressed air and injecting the heated compressed air into the combustor case of the gas turbine.
Claims
1. A method of increasing a power output of a gas turbine, comprising: providing an auxiliary system configured to be coupled to said gas turbine, said auxiliary system comprising a fueled engine, a compressor, and a heat exchanger fluidly coupled to said compressor; fluidly coupling said auxiliary system to said gas turbine; operating said fueled engine to drive said compressor to compress air to form compressed air; directing exhaust of said fueled engine to said heat exchanger; heating said compressed air in said heat exchanger using said exhaust of said fueled engine to form heated compressed air; and injecting said heated compressed air into said gas turbine to increase mass flow through said gas turbine for increasing said power output of said gas turbine.
2. The method of claim 1, wherein said fueled engine converts fueled into energy through an exothermic reaction.
3. The method of claim 1, wherein said fueled engine runs of natural gas.
4. The method of claim 1, wherein said heat exchanger is a counter flow recuperator.
5. The method of claim 1, further comprising using a portion of said heated compressed air for cooling a component of said gas turbine.
6. The method of claim 1, further comprising using a portion of said exhaust to preheat a fuel of said gas turbine.
7. The method of claim 1, wherein said compressor is a multi-stage intercooled compressor.
8. The method of claim 7, wherein said air is ambient air.
9. The method of claim 1, further comprising providing a valve between said auxiliary system and said gas turbine.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) Illustrative embodiments of the present disclosure are described in detail below with reference to the attached drawing figures and wherein:
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DETAILED DESCRIPTION
(14) One aspect of the invention relates to methods and systems that allow gas turbine systems to run more efficiently under various conditions or modes of operation. In systems such as the one discussed in U.S. Pat. No. 6,305,158 to Nakhamkin (the “'158 patent”), there are three basic modes of operation defined, a normal mode, charging mode, and an air injection mode, but it is limited by the need for an electrical generator that has the capacity to deliver power “exceeding the full rated power” that the gas turbine system can deliver. The fact that this patent has been issued for more than 10 years and yet there are no known applications of it at a time of rapidly rising energy costs is proof that it does not address the market requirements.
(15) First of all, it is very expensive to replace and upgrade the electrical generator so it can deliver power “exceeding the full rated power” that the gas turbine system can currently deliver.
(16) Another drawback is that the system cannot be implemented on a combined cycle plant without a significant negative impact on fuel consumption. Most of the implementations outlined use a recuperator to heat the air in simple cycle operation, which mitigates the fuel consumption increase issue, however, it adds significant cost and complexity. The proposed invention outlined below addresses both the cost and performance shortfalls of the systems disclosed in the '158 patent.
(17) One embodiment of the invention relates to a method of operating a gas turbine energy system comprising: (a) operating a gas turbine system comprising a compressor, a combustor case, a combustor, and a turbine, fluidly connected to each other; (b) pressurizing ambient air using a supplemental compressor driven by a fueled engine, operation of which is which is independent of the electric grid; and (c) injecting the pressurized air into the combustor case.
(18) According to one preferred embodiment, the warm exhaust from the separately fueled engine is used to preheat fuel that is fed into the combustor.
(19) Preferably, the fueled engine includes a jacket cooling system, and heat removed from the jacket cooling system is used to preheat fuel that is fed into the combustor. According to another preferred embodiment, all or a portion of the fueled engine's exhaust is diverted to provide heat input to a heat recovery steam generator when the gas turbine is not operating.
(20) According to another preferred embodiment, the pressurized air produced by the fueled engine driven compression process is diverted to provide heat input to a heat recovery steam generator and/or the turbine when the gas turbine is not operating.
(21) Another embodiment of the invention relates to a method of operating a gas turbine energy system comprising: (a) operating a gas turbine system comprising a compressor, a combustor case, a combustor, and a turbine, fluidly connected to each other; (b) pressurizing ambient air and a portion of the exhaust gases from a fueled engine, using a supplemental compressor driven by the fueled engine; and (c) injecting the pressurized air and exhaust mixture into the combustor case, (d) wherein operation of the fueled engine is independent of the electric grid.
(22) According to one preferred embodiment, warm exhaust from the separately fueled engine is used to preheat fuel that is fed into the combustor. Preferably, the fueled engine includes a jacket cooling system, and heat removed from the jacket cooling system is used to preheat fuel that is fed into the combustor.
(23) According to another preferred embodiment, all or a portion of the fueled engine's exhaust is diverted to provide heat input to a heat recovery steam generator and/or the turbine when the gas turbine is not operating.
(24) According to another preferred embodiment, the pressurized air produced by the fueled engine driven compression process is diverted to provide heat input to a heat recovery steam generator and/or the turbine when the gas turbine is not operating.
(25) Yet another embodiment of the invention relates to a method of operating a gas turbine energy system comprising: (a) operating a gas turbine system comprising a compressor, a combustor case, a combustor, and a turbine, fluidly connected to each other; (b) pressurizing ambient air and all of the exhaust gases from a fueled engine, using a supplemental compressor driven by the fueled engine; and (c) injecting the pressurized air and exhaust mixture into the combustor case,
(26) wherein operation of the fueled engine is independent of the electric grid.
(27) According to one preferred embodiment, warm exhaust from the separately fueled engine is used to preheat fuel that is fed into the combustor. Preferably, the fueled engine includes a jacket cooling system, and heat removed from the jacket cooling system is used to preheat fuel that is fed into the combustor.
(28) According to another preferred embodiment, all or a portion of the fueled engine's exhaust is diverted to provide heat input to a heat recovery steam generator and/or the turbine when the gas turbine is not operating.
(29) According to another preferred embodiment, the pressurized air produced by the fueled engine driven compression process is diverted to provide heat input to a heat recovery steam generator and/or the turbine when the gas turbine is not operating.
(30) Yet another embodiment of the invention relates to a method of operating a gas turbine energy system comprising: (a) operating a gas turbine system comprising a compressor, a combustor case, a combustor, and a turbine, fluidly connected to each other; (b) pressurizing only the exhaust gasses from a fueled engine, using a supplemental compressor driven by the fueled engine; and (c) injecting the pressurized air and exhaust mixture into the combustor case,
(31) wherein operation of the fueled engine is independent of the electric grid.
(32) According to one preferred embodiment, warm exhaust from the separately fueled engine is used to preheat fuel that is fed into the combustor. Preferably, the fueled engine includes a jacket cooling system, and heat removed from the jacket cooling system is used to preheat fuel that is fed into the combustor.
(33) According to another preferred embodiment, all or a portion of the fueled engine's exhaust is diverted to provide heat input to a heat recovery steam generator and/or the turbine when the gas turbine is not operating.
(34) According to another preferred embodiment, all or a portion of the fueled engine's exhaust is diverted to provide heat input to a heat recovery steam generator and/or the turbine when the gas turbine is not operating.
(35) According to another preferred embodiment, the pressurized air produced by the fueled engine driven compression process is diverted to provide heat input to a heat recovery steam generator and/or the turbine when the gas turbine is not operating.
(36) Yet another embodiment relates to a method of operating a gas turbine energy system comprising: (a) operating a gas turbine system comprising a compressor, a combustor case, a combustor, and a turbine, fluidly connected to each other; (b) cooling gas turbine inlet air using a supplemental refrigeration process driven by a fueled engine; and (c) injecting exhaust from separately fueled engine into the exhaust of the gas turbine,
(37) wherein operation of the fueled engine is independent of the electric grid.
(38) Yet another embodiment relates to a method of operating a gas turbine energy system comprising: (a) operating a gas turbine system comprising a compressor, a combustor case, a combustor, and a turbine, fluidly connected to each other; (b) cooling gas turbine inlet air using a supplemental refrigeration process driven by a fueled engine; and (c) injecting exhaust from separately fueled engine into the exhaust of the gas turbine,
(39) wherein operation of the fueled engine is independent of the electric grid.
(40) Yet another embodiment relates to a method of operating a gas turbine energy system comprising: (a) operating a gas turbine system comprising a compressor, a combustor case, a combustor, and a turbine, fluidly connected to each other; (b) pressurizing ambient air using a supplemental compressor driven by a fueled engine; and (c) injecting the pressurized air into a rotor cooling air circuit upstream of a rotor air cooler,
wherein operation of the fueled engine is independent of the electric grid.
(41) Preferably, the exhaust from the alternately fueled engine is discharged into the exhaust of the turbine.
(42) Yet another embodiment relates to a gas turbine energy system comprising: (a) operating a gas turbine system comprising a compressor, a combustor case, a combustor, and a turbine, fluidly connected to each other; (b) pressurizing ambient air using a supplemental compressor driven by a fueled engine; and (c) injecting the pressurized air into a rotor cooling air circuit downstream of a rotor air cooler,
(43) wherein operation of the fueled engine is independent of the electric grid.
(44) Preferably, the exhaust from the alternately fueled engine is discharged into exhaust of the turbine.
(45) Another embodiment relates to a method of operating a gas turbine energy system comprising: (a) operating a gas turbine system comprising a compressor, a combustor case, a combustor, and a turbine, fluidly connected to each other; (b) pressurizing ambient air using a supplemental compressor driven by a fueled engine; and (c) injecting the pressurized air into the intermediate pressure cooling circuit.
(46) Preferably, the exhaust from the alternately fueled engine is discharged into exhaust of the turbine.
(47) Another embodiment relates to a method of operating a gas turbine energy system comprising: (a) operating a gas turbine system comprising a compressor, a combustor case, a combustor, and a turbine, fluidly connected to each other; (b) pressurizing ambient air using a supplemental compressor driven by a fueled engine; and, (c) injecting the pressurized air into the first stage nozzle cooling circuit,
(48) wherein operation of the fueled engine is independent of the electric grid.
(49) Preferably, the exhaust from the alternately fueled engine is discharged into exhaust of the turbine.
(50) Another embodiment relates to a method of operating a gas turbine energy system comprising: (a) operating a gas turbine system comprising a compressor, a combustor case, a combustor, and a turbine, fluidly connected to each other; (b) pressurizing ambient air using a supplemental compressor driven by a fueled engine; (c) injecting the pressurized air into a gas turbine cooling circuit; and (d) injecting steam that is produced utilizing the heat from alternately fueled engine into the turbine,
(51) wherein operation of the fueled engine is independent of the electric grid.
(52) Another embodiment relates to a method of operating a gas turbine energy system comprising: (a) operating a gas turbine system comprising a compressor, a combustor case, a combustor, and a turbine, fluidly connected to each other; (b) pressurizing ambient air using a supplemental compressor driven by a fueled engine; (c) injecting the pressurized air into the turbine when the gas turbine system in not running,
(53) wherein operation of the fueled engine is independent of the electric grid
(54) Another embodiment relates to a method of operating a gas turbine energy system comprising: (a) operating a gas turbine system comprising a compressor, a combustor case, a combustor, and a turbine, fluidly connected to each other; and (b) injecting steam, that is produced utilizing the heat from an alternately fueled engine, into a heat recovery steam generator while the gas turbine system is not running.
(55) Another embodiment relates to a method of operating a gas turbine energy system comprising: (a) operating a gas turbine system comprising a compressor, a combustor case, a combustor, and a turbine, fluidly connected to each other; and (b) injecting the exhaust of a separately fueled engine into a heat recovery steam generator while the gas turbine system is not running.
(56) Yet another embodiment of the invention relates to an apparatus configured to perform the methods according to the invention including a gas turbine system comprising a compressor, a combustor case, a combustor, and a turbine, fluidly connected to each other and one or more additional components (e.g., a fueled engine) configured to perform a method according to the invention.
(57) The components of one embodiment of the present invention are shown in
(58) This embodiment further includes a recuperator (144), which is a heat exchanger that receives the exhaust gas (152) from the fueled engine (151) and the compressed air/exhaust (117) from the supplemental compressor (116). Within the recuperator (144), the hot exhaust gas (152) heats the compressed air/exhaust (117) and then exits the recuperator (144) as substantially cooler exhaust gas (153). At the same time in the recuperator (144), the compressed air/exhaust (117) absorbs heat from the exhaust gas (152) and then exits the recuperator (144) as substantially hotter compressed air/exhaust (118) than when it entered the recuperator (144). The substantially hotter compressed air/exhaust (118) is then discharged into the combustion case (14) of the gas turbine system (1) where it becomes an addition to the mass flow through the combustor (12) and turbine (16).
(59) The warm exhaust gas (153) discharged from the recuperator (144) enters valve (161) which directs some or all of the warm exhaust gas (153) to the cooling tower (130) for further cooling. The cool exhaust gas (154) enters the inlet of the supplemental compressor (116). Additional ambient air (115) may also be added to the inlet of the supplemental compressor (116). Any of the warm exhaust gas (153) that is not diverted to the cooling tower (130) by valve (161) can be discharged to atmosphere, to a fuel heating system, or to the GT exhaust (22).
(60) The partial exhaust recirculation system of the present invention reduces the emissions from the separately fueled engine while the 100% exhaust recirculation system eliminates the separately fueled engine as source of emissions. This can be very helpful for permitting reasons as well as reducing cost as the existing gas turbine's exhaust clean up system can be used thus eliminating potential cost to the project.
(61) It turns out that gasoline, diesel, natural gas, or biofuel and similar reciprocating engines are relatively insensitive to back pressure so putting the recuperator (144), on the fueled engine (151) does not cause a significantly measurable effect on the performance of the fueled engine (151).
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(68) Depending on the injection location, the rotor cooling air as shown in
(69) There are further improvements in efficiency that can be achieved by incorporating the low quality heat. For example in
(70) While the particular systems, components, methods, and devices described herein and described in detail are fully capable of attaining the above-described objects and advantages of the invention, it is to be understood that these are the presently preferred embodiments of the invention and are thus representative of the subject matter which is broadly contemplated by the present invention, that the scope of the present invention fully encompasses other embodiments which may become obvious to those skilled in the art, and that the scope of the present invention is accordingly to be limited by nothing other than the appended claims, in which reference to an element in the singular means “one or more” and not “one and only one”, unless otherwise so recited in the claim.
(71) Many different arrangements of the various components depicted, as well as components not shown, are possible without departing from the spirit and scope of the present disclosure. Embodiments of the present disclosure have been described with the intent to be illustrative rather than restrictive. Alternative embodiments will become apparent to those skilled in the art that do not depart from its scope. A skilled artisan may develop alternative means of implementing the aforementioned improvements without departing from the scope of the present disclosure.
(72) It will be understood that certain features and subcombinations are of utility and may be employed without reference to other features and subcombinations and are contemplated within the scope of the claims. Not all steps listed in the various figures need be carried out in the specific order described.