Method for producing a camera module, and camera module, where functional units are formed on a common board

Abstract

In the case of a camera module (1) including at least two camera functional units (2, 3, 4, 5, 22) arranged one behind another in a stack arrangement, it is provided to form the camera functional units (2, 3, 4, 5, 22) on a common main body (11), wherein the camera functional units (2, 3, 4, 5, 22) are aligned with respect to one another in the use position by a folding or bending process.

Claims

1. A method for producing a camera module (1), comprising: forming at least two camera functional units (2, 3, 4, 5, 22) on a common main body (11), and subsequently; aligning the at least two camera functional units (2, 3, 4, 5, 22) with respect to one another in a folding or bending process so that the at least two camera functional units (2, 3, 4, 5, 22) are arranged one behind another in a respective plane along a beam path of the camera module (1); and providing a first camera functional unit (5) of the at least two of the camera functional units (2, 3, 4, 5, 22) formed on the common main body (11) with at least one image sensor (10), and a second camera functional unit (3, 4, 22) of the at least two of the camera functional units (2, 3, 4, 5, 22) formed on the common main body (11) with in each case at least one molded in lens arrangement (8, 9).

2. The method as claimed in claim 1, wherein at least three of the camera functional units (2, 3, 4, 5, 22) are arranged one behind another in the respective plane along the beam path of the camera module (1), and at least two of the camera functional units (2, 3, 4, 5, 22) are formed on the common main body (11) and are subsequently aligned with respect to one another in the folding or bending process.

3. The method as claimed in claim 1, wherein the camera functional units (2, 3, 4, 5, 22) are provided with in each case at least one device, selected from an image sensor (10), a diaphragm (7) or a lens arrangement (8, 9).

4. The method as claimed in claim 1, further comprising: providing a camera functional unit (2, 3, 4, 5, 22) with an image sensor (10) separately that is not formed on the main body (11), and placing the main body (11) onto the image sensor (10).

5. A method for producing a camera module (1), comprising: forming at least two camera functional units (2, 3, 4, 5, 22) on a common main body (11), and subsequently aligning the at least two camera functional units (2, 3, 4, 5, 22) with respect to one another in a folding or bending process so that the at least two camera functional units (2, 3, 4, 5, 22) are arranged one behind another in a respective plane along a beam path of the camera module (1); and designing the camera functional units (2, 3, 4, 5, 22) for stereoscopic vision with optical elements (6, 18) formed in each case in pairs.

6. The method as claimed in claim 1, further comprising: forming the at least two of the camera functional units (2, 3, 4, 5, 22) on the common main body (11), before the folding or bending process, such that in an unfolded state, the at least two of the camera functional units are at least one of flat or in a common plane.

7. The method as claimed in claim 1, wherein the at least two of the camera functional units (2, 3, 4, 5, 22) formed on the common main body (11) are formed in each case on a frame (12) of the main body (11), the frames (12) are produced in a manner integrally connected to one another via a folding or bending section (13), or on at least one of the frames (12) there is formed at least one spacer element (14) projecting from a plane described by the frame (12), or both.

8. The method as claimed in claim 1, further comprising: molding the main body (11) by compression or injection molding, or pressed, by precision blank pressing, from a polymer material or from glass or both, wherein the at least two camera functional units (2, 3, 4, 5, 22), formed on the common main body (11), are produced in a two- or multicomponent production method or an insert method.

9. The method as claimed in claim 1, further comprising: forming a predetermined breaking location (19) between the at least two of the camera functional units (2, 3, 4, 5, 22) formed on the common main body (11), and separating he at least two of the camera functional units at the predetermined breaking location (19) during the folding or bending process.

10. A camera module (1), comprising at least two camera functional units (2, 3, 4, 5, 22) which are arranged one behind another in a respective plane in a beam path of the camera module (1), and the at least two camera functional units (2, 3, 4, 5, 22) are produced on a common main body (11), and wherein a first camera functional unit (2, 5) of the at least two of the camera functional units (2, 3, 4, 5, 22) formed on the common main body (11) has at least one image sensor (10), and a second camera functional unit (3, 4, 22) of the at least two of the camera functional units (2, 3, 4, 5, 22) formed on the common main body (11) have in each case at least one molded in lens arrangement (8, 9).

11. The camera module (1) as claimed in claim 10, wherein the camera functional units (2, 3, 4, 5, 22) are provided with in each case at least one device, selected from a diaphragm (7) or a lens arrangement (8, 9), or further comprising: a separate camera functional unit (2, 3, 4, 5, 22) provided with an image sensor (10) that is not formed on the main body (11), with the main body (11) being placed onto the image sensor (10).

12. A camera module (1), comprising at least two camera functional units (2, 3, 4, 5, 22) which are arranged one behind another in a respective plane in a beam path of the camera module (1), and the at least two camera functional units (2, 3, 4, 5, 22) are produced on a common main body (11), wherein the camera functional units (2, 3, 4, 5, 22) are designed for stereoscopic vision and have optical components (6, 18) in each case in pairs.

13. The camera module (1) as claimed in claim 10, wherein the at least two of the camera functional units (2, 3, 4, 5, 22) formed on the common main body (11) are formed in each case on a frame (12) of the main body (11), and the frames (12) are integrally connected to one another via a folding or bending section (13), or the frames (12) have a predetermined breaking location (19) at corresponding edges (20), or both.

14. A camera module (1), comprising at least two camera functional units (2, 3, 4, 5, 22) which are arranged one behind another in a respective plane in a beam path of the camera module (1), and the at least two camera functional units (2, 3, 4, 5, 22) are produced on a common main body (11), wherein the at least two of the camera functional units (2, 3, 4, 5, 22) formed on the common main body (11) are formed in each case on a frame (12) of the main body (11), and the frames (12) are integrally connected to one another via a folding or bending section (13), or the frames (12) have a predetermined breaking location (19) at corresponding edges (20), or both and wherein on at least one of the frames (12) there is formed at least one spacer element (14) projecting from a plane described by the frame (12), said spacer element making contact with another one of the frames (12).

15. A camera module (1), comprising at least two camera functional units (2, 3, 4, 5, 22) which are arranged one behind another in a respective plane in a beam path of the camera module (1), and the at least two camera functional units (2, 3, 4, 5, 22) are produced on a common main body (11), wherein at least one of the camera functional units (2) of the at least two camera functional units (2, 3, 4, 5, 22) has at a distal end an electrical illumination means (15), or at least one proximal camera functional unit (5) of the at least two camera functional units (2, 3, 4, 5) has an electrical illumination means (15, 23), or all of the camera functional units (2, 3, 4, 22) in each case have light guides (24, 25) by which a generated light of the illumination means (15, 23) is guidable to a distal end.

16. A camera module (1), comprising at least two camera functional units (2, 3, 4, 5, 22) which are arranged one behind another in a respective plane in a beam path of the camera module (1), and the at least two camera functional units (2, 3, 4, 5, 22) are produced on a common main body (11), wherein the at least two of the camera functional units (2, 3, 4, 5, 22) formed on the common main body (11) are formed in each case on a frame (12) of the main body (11), and the frames (12) are integrally connected to one another via a folding or bending section (13), or the frames (12) have a predetermined breaking location (19) at corresponding edges (20), or both and further comprising: an electrical lead (18) between the at least two camera functional units (2, 3, 4, 5, 22) formed in or on the folding or bending section (13) or in or on a spacer element of the main body between the at least two camera functional units (2, 3, 4, 5, 22).

17. The camera module (1) as claimed in claim 10, wherein the main body (11) is molded by compression or injection molding, or pressed by precision blank pressing, from at least one of a polymer material or from glass, or the at least two camera functional units (2, 3, 4, 5, 22) are produced in a two- or multicomponent production method or an insert method.

18. A camera module (1), comprising at least two camera functional units (2, 3, 4, 5, 22) which are arranged one behind another in a respective plane in a beam path of the camera module (1), and the at least two camera functional units (2, 3, 4, 5, 22) are produced on a common main body (11), wherein each of the camera functional unit (2, 3, 4, 5, 22) has at least two optical elements (8, 18, 26) which define at least two optical channels or beam paths.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The invention will now be described on the basis of exemplary embodiments, but is not restricted to these exemplary embodiments. Further exemplary embodiments arise through combination of the features of individual or a plurality of claims among one another and/or with individual or a plurality of features of the exemplary embodiments.

(2) In the figures:

(3) FIG. 1 shows a preassembled camera functional unit according to the invention before the folding or bending process in a greatly simplified illustration,

(4) FIG. 2 shows the camera module in accordance with FIG. 1 in a three-dimensional perspective view in a simplified illustration,

(5) FIG. 3 shows the camera module according to the invention from FIG. 2 in an intermediate step of the folding or bending process of the production method according to the invention,

(6) FIG. 4 shows a finished assembled camera module according to the invention in accordance with FIG. 3 after the conclusion of the folding or bending process of the production method according to the invention,

(7) FIG. 5 shows a camera module according to the invention analogous to FIG. 1, but for stereoscopic vision,

(8) FIG. 6 shows the camera module in accordance with FIG. 5 in a greatly simplified sectional illustration,

(9) FIG. 7 shows examples of different cross sections of a folding or bending section in a camera module according to the invention,

(10) FIG. 8 shows a further camera module according to the invention with separate image sensors,

(11) FIG. 9 shows different camera modules according to the invention in sectional illustration in a folded open or bent open state,

(12) FIG. 10 shows a further camera module according to the invention with illumination means arranged proximally, and

(13) FIG. 11 shows a further camera module according to the invention with more than two optical channels for image recording.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

(14) FIG. 1 shows a camera module according to the invention, said camera module being designated as a whole by 1, in a planar, folded open or bent open state before the folding or bending process of the production method according to the invention. The camera module 1 comprises a multiplicity of camera functional units 2, 3, 4, 5 and further camera functional units indicated by dots, which are arranged in a manner aligned along a line in one plane in the position shown in FIG. 1. In further exemplary embodiments, the camera functional units 2, 3, 4, 5 are connected to one another in a deviating arrangement in one plane or camera modules comprising at least two or more of the camera functional units 2, 3, 4, 5 are formed.

(15) FIG. 2 shows the camera module 1 in a three-dimensional perspective view, wherein only the camera functional units 2, 3, 5 are shown and the other camera functional units are omitted for the sake of simplifying the illustration.

(16) FIG. 3 shows the camera module in accordance with FIG. 2 in an intermediate step of a folding or bending process, still to be described in greater detail, while FIG. 4 shows the finished produced camera module 1. FIGS. 1 to 4 are described jointly below.

(17) The camera functional units 2, 3, 4, 5 in each case carry at least one optical element 6. In the use position in accordance with FIG. 4, the camera functional units 2, 3, 4, 5 are arranged in a stack arrangement in each case in separate planes.

(18) The individual planes are arranged sequentially one behind another along a beam path formed by the optical elements 6 of the camera functional units 2, 3, 4, 5.

(19) In this case, the camera functional unit 2 is equipped for example with a diaphragm 7 as optical element 6. The camera functional units 3, 4 and further camera functional units are provided with optical elements 6 in the form of lens arrangements 8, 9.

(20) The camera functional unit 5 is provided with an image sensor 10, by which an image of the beam path already mentioned can be recorded digitally.

(21) The camera module 1 is provided for use in an endoscope known per se, said endoscope not being illustrated any further, wherein the camera functional unit 2 is arranged distally and the camera functional unit 5 is arranged proximally.

(22) In this way, the field of view of the camera module 1 is aligned in the distal direction.

(23) It can be seen in FIG. 1 that the camera functional units 2, 3, 4, 5 and further camera functional units are produced on a common main body 11.

(24) This main body 11 is firstly molded or pressed in a pressing or injection molding method or by precision blank pressing, wherein the optical elements 6—insofar as possible—are already formed in this production step.

(25) As is illustrated by FIGS. 2 to 4, the camera functional units 2, 3, 4, 5 and further camera functional units are subsequently aligned with respect to one another in the use position in a multi-stage folding or bending process. This gives rise to the finished camera module 1, in accordance with FIG. 4.

(26) Before the beginning of said folding or bending process, by contrast, the camera functional units 2, 3, 4, 5 are aligned in a common plane in accordance with FIG. 1. The camera functional units 2, 3, 4, 5 are prefabricated in said plane.

(27) In this regard, by way of example, the lens arrangement 8 can be shaped on the main body 11 by precision blank pressing, while the image sensor 10 is inserted into the main body 11 during the molding thereof.

(28) The main body 11 here is comprised of a respective frame 12 for each camera functional unit 2, 3, 4, 5 and of connecting folding or bending sections 13. A respective folding or bending section 13 integrally connects two frames 12.

(29) The folding or bending sections 13 are configured such that they permit the folding or bending process illustrated by FIGS. 2 to 4, for example by material weakening.

(30) The camera functional units 2, 3, 4, 5 are thus formed in each case on a frame 12 of the main body 11.

(31) Spacer elements 14 are formed on the frame 12 of the camera functional unit 3. It can be seen in FIG. 2 that said spacer elements 14 project from a plane defined by the frame 12 carrying them.

(32) In the use position in accordance with FIG. 4, the spacer elements 14 contact the adjacent frame 12 of the adjacent camera functional unit 5. The camera functional units 3, 5 are thereby aligned in a defined manner with respect to one another.

(33) Spacer elements 14 are likewise formed as necessary on the other camera functional units 2, 4, 5, said spacer elements ensuring a defined distance and a defined alignment with respect to the adjacent camera functional unit 2, 3, 4, 5.

(34) The main body 11 with the frames 12 and the folding or bending sections 13 and also the spacer elements 14 is produced in one production method, for example compression or injection molding or precision blank pressing. The main body 11 is integral and consists of a polymer material, for example of polycarbonate or PMMA (Plexiglas).

(35) It can be seen in FIG. 1 that the distally arranged camera functional unit 2 additionally has illumination means 15.

(36) A scene situated in front of the diaphragm 7 can be illuminated by said electrical illumination means 15.

(37) The electrical illumination means 15 are contacted here by terminals 16 which, in the use position in accordance with FIG. 4, are brought into contact with the spacer elements 14 of the adjacent camera functional unit 3. The spacer elements 14 here have in each case an electrical lead (not illustrated in further detail), such that a respective electrical lead, represented by the symbols “−” and “+” in FIG. 1, arises in the use position in accordance with FIG. 4. An electrical lead to the electrical illumination means 15, which can be an electric light, from the proximal camera functional unit 5 to the distal camera functional unit 2 is thus produced by the folding or bending process resulting in the arrangement in accordance with FIG. 4.

(38) In a further exemplary embodiment, the electrical leads 17 are guided in the folding or bending sections 13 between the distal camera functional unit 2 and the proximal camera functional unit 5.

(39) FIG. 5 shows a further camera module according to the invention, said camera module being designated as a whole by 1. In the case of this camera module 1, component parts and functional units which are functionally and/or structurally identical or similar to the camera module 1 in accordance with FIGS. 1 to 4 are designated by the same reference signs and will not be described separately again. The explanations concerning FIGS. 1 to 4 are therefore correspondingly applicable to FIG. 5.

(40) In the case of the exemplary embodiment in accordance with FIG. 5, the camera functional units 2, 3, 4 in each case have a second optical element 18 in addition to the optical element 6. The second optical element 18 is formed in a manner corresponding to the optical element 6 of the camera functional unit 2, 3, 4, such that the optical elements 6, 18 are formed on the camera functional units 2, 3, 4 in each case in pairs. The camera functional unit 2, 3, 4 and thus the camera module 1 are designed for stereoscopic vision in this way. Optical elements 6, 18 which respectively correspond to one another are formed on a common rigid frame 12. The optical elements 6 thus define a first or right optical channel and the optical elements 18 define a second or left optical channel.

(41) The image sensor 10 is used jointly for the two beam paths or optical channels of stereoscopic vision.

(42) In a further variant in accordance with FIG. 8, a plurality of image sensors 10, 21 are formed instead of the jointly used image sensor 10. This can be provided for stereoscopic vision or for obtaining additional information, for example depth information or information from a different wavelength range.

(43) For the rest, in FIG. 8, component parts and functional units that are of the same type or identical functionally and/or structurally with respect to the previous exemplary embodiments are designated by the same reference signs and will not be described separately again. The explanations concerning FIGS. 1 to 6 are therefore correspondingly applicable to FIG. 8.

(44) FIG. 7 shows four different profiles for folding or bending sections 13 in each case in the use position.

(45) While the profiles on the left-hand side of FIG. 7 remain intact after the folding or bending process, the folding or bending sections 13 in the case of the profiles in the right-hand half of FIG. 7 are equipped with predetermined breaking locations 19. These predetermined breaking locations 19 break open during the folding or bending process or are broken open subsequently.

(46) As a result, the frames 12 have edges 20 which correspond to one another in each case and which for their part have the predetermined breaking location 19. By virtue of the corresponding arrangement of the edges 20 with the residues of the predetermined breaking location 19, it is evident that a predetermined breaking location 19 was separated in the production method.

(47) A space requirement produced by the folding or bending sections 13 can be released in this way.

(48) FIG. 9 shows by way of example three possible arrangements of the camera functional units 2, 3, 4, 5 and of a further camera functional unit 22 with respect to one another in the folded open or bent open state before the folding and/or bending process mentioned. The number of camera functional units 2, 3, 4, 5, 22 is illustrated merely by way of example and can be chosen differently in further exemplary embodiments. It is evident that the main body 11 is thus formed in an unfolded fashion. As a result, the camera functional units 2, 3, 4, 5, 22 are arranged in a flat fashion and substantially or exactly in a common plane. The camera functional units 2, 3, 4, 5, 22 can thus be arranged above and/or below and/or in an imaginary mathematical plane that runs horizontally in FIG. 9. The unfolded state can thus be characterized, for example, by the fact that a covered supporting area is larger by a multiple than a supporting area occupied by the finished assembled camera module 1—for example in accordance with FIG. 4.

(49) For the rest, in FIG. 9, component parts and functional units that are of the same type or identical functionally and/or structurally with respect to the previous exemplary embodiments are designated by the same reference signs and will not be described separately again. The explanations concerning FIGS. 1 to 8 are therefore correspondingly applicable to FIG. 9.

(50) FIG. 10 shows a further camera module 1 according to the invention in the unfolded state. Component parts and functional units that are of the same type or identical functionally and/or structurally with respect to the previous exemplary embodiments are designated by the same reference signs and will not be described separately again. The explanations concerning FIGS. 1 to 9 are therefore correspondingly applicable to FIG. 10.

(51) In the case of the exemplary embodiment in accordance with FIG. 10, second electrical illumination means 23 are formed in addition to the electrical illumination means 15. The illumination means 15 and the second illumination means 23 are formed on the camera functional unit 5, which also carries the image sensor 10 and is arranged proximally.

(52) Light guides 24 in each of the other camera functional units 2, 3, 4 form a first optical channel, which guides light from the illumination means 15 to a distal examination site.

(53) Light guides 25 in camera functional units 2, 3, 4 form a second optical channel, by which light can be guided from the second illumination means 23 to the examination site.

(54) In further exemplary embodiments, the illumination means 15, 23 can be formed as a common illumination means, for example with a beam splitter. In further exemplary embodiments, only one illumination means 15 is arranged proximally. The light guides 25 can thus be omitted in this exemplary embodiment.

(55) It can also be seen in FIG. 10 that the light guides 24 are simultaneously formed as spacer elements 14 which keep the camera functional units 2, 3, 4, 5 aligned with one another in the finished assembled situation.

(56) FIG. 11 shows a further exemplary embodiment of a camera module 1 according to the invention. Component parts and functional units that are of the same type or identical functionally and/or structurally with respect to the previous exemplary embodiments are designated by the same reference signs and will not be described separately again. The explanations concerning FIGS. 1 to 10 are therefore correspondingly applicable to FIG. 11.

(57) In the case of the exemplary embodiment in accordance with FIG. 11, third optical elements 26 are arranged in each camera functional unit 2, 3, 4. In this case, in the finished assembled position, the first optical elements 8 form a first optical channel, the second optical elements 18 form a second optical channel and the third optical elements 26 form a third optical channel.

(58) In this case, the first optical channel is read by a first image sensor 10, the second optical channel is read by a second image sensor 21 and the third optical channel is read by a third image sensor 27. The image sensors 10, 21, 27 can be formed with different image resolutions and/or for different wavelength ranges and/or generally with different recording behaviors. The image sensors 10, 21, 27 can also be formed as a common image sensor or be formed by two separate image sensors.

(59) It can be also be seen in FIG. 11 that the optical elements 6 on the camera functional unit 3 arranged at the second position from the distal end can be formed as diaphragms 7. The optical elements 6, 18 and 26 on the distal camera functional unit 2 can be formed here by lens arrangements 8 which predefine an individual aperture angle, an individual focal length and/or an individual recording direction for each optical channel.

(60) By way of example, in FIG. 11 it can be provided that the optical elements 18 and 26 are designed for stereoscopic vision or for identical vision in a corresponding wavelength range in recording directions facing away from one another. The first optical channel with the optical elements 6 can be formed with higher resolution, with a different focal length and/or with a different aperture angle and/or in a different wavelength range. Further combinations of these individual features described are realized in further exemplary embodiments.

(61) The arrangements in accordance with FIGS. 1, 5, 8, 10 and 11 are intended to serve merely for illustrating individual aspects of the invention. Combinations of these aspects are provided for realizing the described invention in further exemplary embodiments.

(62) In the case of the camera module 1 comprising at least two camera functional units 2, 3, 4, 5 arranged one behind another in a stack arrangement, it is proposed to form the camera functional units 2, 3, 4, 5 on a common main body 11, wherein the camera functional units 2, 3, 4, 5 are aligned with respect to one another in the use position by means of a folding or bending process.

LIST OF REFERENCE SIGNS

(63) 1 Camera module

(64) 2 (Distal) camera functional unit

(65) 3 Camera functional unit

(66) 4 Camera functional unit

(67) 5 (Proximal) camera functional unit

(68) 6 Optical element

(69) 7 Diaphragm

(70) 8 Lens arrangement

(71) 9 Lens arrangement

(72) 10 Image sensor

(73) 11 Main body

(74) 12 Frame

(75) 13 Folding or bending section

(76) 14 Spacer element

(77) 15 Illumination means

(78) 16 Contact

(79) 17 Lead

(80) 18 Second optical element

(81) 19 Predetermined breaking location

(82) 20 Edge

(83) 21 Further image sensor

(84) 22 (Further) camera functional unit

(85) 23 Second illumination means

(86) 24 Light guides

(87) 25 Light guides

(88) 26 Third optical element

(89) 27 Third image sensor