Method and a device for the reduction of margins of the light image of a headlight and the headlight

Abstract

A method and a device for the reduction of margins of the light image of a headline, and the headline incorporating the device, is provided, having a reflective diaphragm which is adapted to be shifted in a light axis direction within adjustment limits of a longitudinal position. The margins of the light image can be detected by an optical colour-sensitive photometric sensor, and colour characteristics of the light image margins can be evaluated by identifying a current position of the reflective diaphragm. The reflective diaphragm can then be fixed in the longitudinal position corresponding to selected colour characteristics of the light image margins. The reflective diaphragm can also be adapted to be shifted in a direction perpendicular to the light axis direction.

Claims

1. A method of reducing margins of a light image of a headlight created from rays of a light source by reflection from an inner bowl-shaped surface of a reflector, by passing over trim edges of a reflective diaphragm, and by exiting through a headlight lens onto a display surface, wherein the reflective diaphragm is shifted in a light axis direction within adjustment limits of a longitudinal position, the margins of the light image are detected by an optical colour-sensitive photometric sensor, and colour characteristics of the margins of the light image are evaluated with a link to a current position of the reflective diaphragm, and wherein the reflective diaphragm is fixed in the longitudinal position corresponding to selected colour characteristics of the margin of the light image.

2. The method of reducing the light image margins according to claim 1, wherein the reflective diaphragm is fixed in the longitudinal position corresponding to a purple colour of the light image margin.

3. The method of reducing the light image margins according to claim 1, wherein the reflective diaphragm has a broken trim edge and is in a headlight with two LED light sources arranged over each other, and is shifted in a perpendicular direction to the light axis, to set a transversal position of a boundary break to a horizontal position corresponding to a peak luminous intensity of the light beam of a bottom light source for a high light beam.

4. A device for reducing margins of a light image of a headlight comprising at least one light source (2), a reflector having a bowl-shaped inner surface for reflection of rays of the light source (2), a reflective diaphragm (4) having a trim edge for trimming of light rays, and an output lens (11) with optical axis (x) for the exit of the light rays from the headlight to create the light image (17) on a display surface (16), wherein the device comprises an optical colour-sensitive photometric instrument (14) for detecting colour characteristics of the margins (18) of the light image (17) on the display surface (16), a handling device (15) for setting a position of the reflective diaphragm (4) mounted, in a direction of the optical axis (x), in a sliding way within adjustment limits of a longitudinal position, the reflective diaphragm (4) being provided with a fixing means to fix the longitudinal position corresponding to selected colour characteristics of the margin of the light image (17), and a control unit (13) for evaluation of colour characteristics of the margins (18) of the light image (17) on the display surface (16) with a link to a current position of the reflective diaphragm (4) and for control of the handling device (15).

5. The device for reducing the margins of the light image of a headlight according to claim 4, wherein the device further comprises a means for adjustment of the position of the reflective diaphragm (4) mounted in a sliding way in a horizontal direction (h-h), perpendicular to the optical axis (x), within transversal adjustment limits, for horizontal setting of a transversal position of a boundary break in the light image, corresponding to a peak luminous intensity of the light beam of a bottom LED light source (1a) for a high beam.

6. A headlight, especially a headlight for motor vehicles, comprising at least one light source (2), a reflector having a bowl-shaped inner surface for reflection of rays of the light source (2), a reflective diaphragm (4) with a trim edge for trimming of light rays, and an output lens (11) with optical axis (x) for the exit of the light rays from the headlight and for creation of a light image (17) on a display surface (16), wherein the reflective diaphragm (4) is mounted in a sliding way in the direction of the optical axis (x) within adjustment limits of a longitudinal position, and is provided with a fixing means for fixing the longitudinal position corresponding to selected colour characteristics of margins (18) of the light image (17), wherein the headlight is adapted for connection of an optical colour-sensitive photometric instrument (14) for detecting colour characteristics of the margins (18) of the light image (17) on the display surface (16), of a handling device (15) for setting the longitudinal position of the reflective diaphragm (4), and of a control unit (13) for evaluation of colour characteristics of the margins (18) of the light image (17) on the display surface (16) and with a link to a current position of the reflective diaphragm (4), and for control of the handling device (15).

7. The headlight according to claim 6, wherein the reflective diaphragm (4) has a broken trim edge and is in the headlight with two reflectors (1a, 1b) and two LED light sources (2a, 2b) arranged over each other, and is mounted in a sliding way also in a horizontal direction (h-h) perpendicular to the optical axis (x) within transversal adjustment limits for a horizontal adjustment of a transversal position of a boundary break in the light image (17), and is provided with a fixing means for fixing of the transversal position corresponding to a peak luminous intensity of the light beam of a bottom LED light source (1a) for a high light beam.

Description

OVERVIEW OF FIGURES IN THE DRAWINGS

(1) The method and device for reduction of the margins of the light image of a headlight and the headlight according to the invention are clarified with the use of drawings, where

(2) FIG. 1 shows a diagram of the device for reduction of the margins of the light image of a headlight;

(3) FIG. 2 represents a vertical longitudinal cross-section of a headlight with a longitudinally adjustable reflective diaphragm;

(4) FIG. 3 shows a diagram of a top view of the device for transversal adjustment of the reflective diaphragm;

(5) FIG. 4 represents an axial view of a two-part reflector with a reflective diaphragm before the adjustment; and

(6) FIG. 5 represents an axial view of a two-part reflector with a reflective diaphragm after the adjustment.

EXAMPLES OF AN EMBODIMENT OF THE INVENTION

(7) According to FIG. 1, a planar LED light source 2 is mounted in a light source holder 3 that is connected in a heat-conductive way to a thermal pad 5, the purpose of which is to dissipate heat emitted by the light source 2. In another part of the thermal pad 5 a longitudinal guiding groove 10 is provided, through which a fixing screw 7 passes that is fitted with a washer 8 at one side and that is connected to the reflective diaphragm 4 with its free end thread at the other side. Between the reflective diaphragm 4 and the body of the thermal pad 5 a guiding element 9 is mounted, having a hole that the fixing screw 7 passes through. Movement of the guiding element 9 in the longitudinal axis x direction is used to adjust the longitudinal position of the reflective diaphragm 4. The fixing screw 7 passes through the longitudinal groove 10 with a play for adjustment of the longitudinal position in the direction of the light axis x. By turning of the fixing screw 7 the reflective diaphragm 4 is fixed to the thermal pad 5. The guiding element 9, mounted in a sliding way on the body of the thermal pad 5, is connected to a handling device 15 with a mechanical link. Moving the guiding element 9 in the direction of the light axis x causes movement of the reflective diaphragm 4 in the light axis x direction.

(8) The light rays emitted by the planar LED light source 2 get reflected from a reflector with a bowl-shaped inner surface, which is not shown here, to the light axis x direction. After the reflection from the reflector, a part of the light rays is further reflected from the reflective surface of the reflective diaphragm 4, being directed to the top half of the optical lens 11, and a part passes without being reflected from the reflective diaphragm 4 directly to the bottom part of the optical lens 11. The boundary between the rays reflected from the reflective diaphragm 4 and the rays passing without being reflected from the reflective diaphragm 4 is determined by the trim edge of the reflective diaphragm 4. Having passed through the optical lens 11, both the parts of the light rays converge on the display surface 16, where they produce light images 17 of the low light beam LB. The low beam LB is delimited by the edge 18 of the light image in the perpendicular direction.

(9) The light source 2 lies in the first focal point F.sub.R1 of the non-displayed reflector, whose second image focal point F.sub.R2 lies near the focal point F.sub.L of the lens 11. To detect the colour characteristics of the margin 18 of the light image, the device comprises an optical colour-sensitive photometric instrument 14 that converts the detected colour image measured on the display surface 16 into signals and forwards these signals to the control unit 13. Having evaluated the signals, the control unit 13 sends commands to the handling device 15, which, using well-known control means, controls and moves the guiding element 9 in the direction of the light axis X.

(10) FIG. 2 shows the reflective diaphragm 4, which is mounted on the guiding element 9 and can be moved together with the guiding element 9 in the longitudinal direction Si of the light axis X. The guiding element 9 is mounted in a sliding way on the thermal pad 5. The thermal pad 5 is fitted with a longitudinal groove 10. The fixing screw 7 of the reflective diaphragm 4 passes through the longitudinal groove 10 of the thermal pad. The longitudinal groove 10 enables longitudinal movement of the fixing screw 7 in the direction of the light axis X. Between the head of the fixing screw 7 and the thermal pad 5, there is a washer 8. The free end of the fixing screw 7 passes through the guiding element 9 and reaches into a thread created in the reflective diaphragm 4. In the selected position, the position of the reflective diaphragm 4 can be fixed by tightening of the fixing screw 7, which presses the washer 8 to the thermal pad 5. In the direction of the light axis X, a converging lens 11 is installed that is mounted in a holder 12. The thickness of the converging lens varies due to the production tolerance between the maximum value Th.sub.max and the minimum value Th.sub.min. Different positions of the focal point F.sub.L of the converging lens 11 on the light axis X, which lie between the end positions F.sub.Lmax and F.sub.Lmin, correspond to different thickness values of the converging lens 11. The right part of FIG. 2 shows the margins 18a, 18b of the light image 17 produced by the light rays on the display surface 16.

(11) The top right part of FIG. 2 shows a wide margin 18a created if the focal point F.sub.L of the converging lens 11 lies outside the trim edge of the reflective diaphragm 4. The margin 18a is wide with blurred transitional lines and markedly colourful with representation of many colours of the colour spectrum produced by dispersion of light rays, diffracting at the trim edge of the reflective diaphragm if the focal point F.sub.L of the converging lens 11 lies outside the trim edge of the reflective diaphragm 4. The bottom right part of FIG. 2 shows a reduced narrow margin 18b produced if the focal point F.sub.L of the converging lens 11 lies in the place of the trim edge of the reflective diaphragm 4. If the focal point F.sub.L of the converging lens 11 lies just close to or directly in the place of the trim edge of the reflective diaphragm 4, the margin of the light image 17 on the display surface is the narrowest and its edges are the sharpest. The colour of the narrow margin 18b of the light image 17 is purple. Movement of the reflective diaphragm 4 in the light axis x direction as shown in the left part of FIG. 2 can be used to set the longitudinal position of the trim edge of the reflective diaphragm 4 in such a way to place it to the focal point F.sub.L of the lens 11 to achieve the narrowest margin 18b of the light image 17.

(12) In FIG. 3, the diagram of the device for transversal adjustment of the reflective diaphragm shows a horizontal longitudinal cross-section through parts of a headlight with a two-part reflector, where a bottom flat LED light source 2a with a bottom reflector 1a and a top flat LED light source 2b with a top reflector 1b are indicated. In the flow direction of the light rays from the reflectors 1a, 1b, a converging lens 11 is arranged that is mounted in a holder 12. The bottom reflector 1a reflects the light ray Ra to the converging lens 11 and the top reflector 1b reflects the light ray Rb to the converging lens 11. The light rays Ra create the central area of the high light beam HB, the light rays Rb create the marginal area of the high light beam HB. Between the reflectors 1a, 1b and the converging lens 11 there is a reflective diaphragm 4 consisting of the first marginal part 4a, transitional part 4b and the second marginal part 4c. The reflective diaphragm 4 is mounted on the guiding element 9, which is mounted on a thermal pad 5 both in a sliding way in the longitudinal direction of the light axis x and in a sliding way in the transversal direction, perpendicularly to the direction of the light axis X.

(13) Similarly to FIG. 1 and FIG. 2, it is the fixing screw 7 that is used to guide the reflective diaphragm 4, being screwed with its free end into the reflective diaphragm 4 and passing in a fitting manner through the hole in the guiding element 9. For the longitudinal movement of the guiding element 9, a longitudinal groove 10 is provided in the guiding element 9; for transversal movement of the guiding element 9, a transversal groove 6 is provided in the thermal pad 5. For movement in the longitudinal direction of the light axis x and for movement perpendicularly to the light axis, the guiding element 9 is connected with a mechanical link to the handling device 15. The luminous intensity of the high beam HB on the display wall is detected by an optical photometric instrument 14, which forwards the obtained signals to the control unit 13. In the control unit 13, the signals of the optical photometric instrument 14 are converted to commands for the handling device 15 which is also connected to the control unit 13.

(14) In FIG. 4 and FIG. 5, the left parts of FIG. 4 and FIG. 5 show the bottom reflector 1a, the bottom flat LED light source holder 3a with a LED light source 2a, further the top reflector 1b, the top flat LED light source holder 3b with a LED light source 2b and, arranged between them, the reflective diaphragm 4 with the first marginal part 4a, transitional part 4b and the second marginal part 4c. The movement direction S.sub.2 in the perpendicular direction to the light axis x for transversal position setting is schematically indicated here. The right parts of FIG. 4 and FIG. 5 show the low light beam LB and the high light beam HB.

(15) According to FIG. 4, the high light beam is shifted along the horizontal line h-h to the right with respect to the vertical axis v-v due to the production tolerance. The shift direction S.sub.2 is indicated that is used to increase the luminous intensity of the high light beam HB emitted by the bottom flat LED light source 1a.

(16) According to FIG. 5, the high light beam HB is shifted along the horizontal line h-h in the direction S.sub.2 with respect to the vertical axis v-v, which gives it the peak luminous intensity. In FIG. 5, by shifting in the direction S.sub.2, the light beam HB is shifted with respect to the vertical axis v-v, which increases the luminous intensity of the high light beam HB emitted by the bottom flat LED light source 2a and its luminous intensity is at the peak level. Transversal movement of the diaphragm 4 is used to adjust the boundary break to the same horizontal position as the position of the peak of the high light beam emitted by the reflector, which ensures the optimum transversal adjustment of the position of the trim edge of the reflective diaphragm 4 and compensates for any transversal inaccuracy of mounting of the LED sources. For compensation of the transversal inaccuracy of mounting of the LED sources, the device for reduction of the margins of the light image according to the present invention is advantageously used.

LIST OF REFERENCE SIGNS

(17) 1a Bottom reflector

(18) 1b Top reflector

(19) 2 LED light source

(20) 2a Bottom light source

(21) 2b Top light source

(22) 3 Light source holder

(23) 3a Bottom light source holder

(24) 3b Top light source holder

(25) 4 Reflective diaphragm

(26) 4a First margin of diaphragm

(27) 4b Transitional part of diaphragm

(28) 4c Second margin of diaphragm

(29) 5 Thermal pad

(30) 6 Transversal groove

(31) 7 Fixing screw

(32) 8 Washer

(33) 9 Guiding element

(34) 10 Longitudinal groove

(35) 11 Lens

(36) 12 Lens holder

(37) 13 Control unit

(38) 14 Optical photometric instrument

(39) 15 Handling device

(40) 16 Display surface

(41) 17 Light image

(42) 18 Margin

(43) 18a Wide margin

(44) 18b Narrow margin

(45) F.sub.L Focal point of the lens

(46) F.sub.R Focal point of the reflector

(47) T.sub.h Lens thickness

(48) x Optical axis

(49) S.sub.1 Longitudinal shift direction

(50) S.sub.2 Transversal shift direction

(51) h-h Horizontal line

(52) v-v Vertical line

(53) HB High beam

(54) LB Low beam

(55) Ra Light ray from bottom reflector

(56) Rb Light ray from top reflector