Lid featuring ease of use and improved release from a tray or container
09850043 · 2017-12-26
Assignee
Inventors
- Ashish K Mithal (Chelmsford, MA, US)
- Matthew J Wichmann (Cresent Springs, KY, US)
- William A Gallop (Westminster, MA, US)
Cpc classification
B65D43/0212
PERFORMING OPERATIONS; TRANSPORTING
B65B69/00
PERFORMING OPERATIONS; TRANSPORTING
B65D2543/00361
PERFORMING OPERATIONS; TRANSPORTING
B65D43/06
PERFORMING OPERATIONS; TRANSPORTING
B65D2543/00064
PERFORMING OPERATIONS; TRANSPORTING
B65D2543/00101
PERFORMING OPERATIONS; TRANSPORTING
B65D21/0219
PERFORMING OPERATIONS; TRANSPORTING
B65D2543/00833
PERFORMING OPERATIONS; TRANSPORTING
B65D2543/00537
PERFORMING OPERATIONS; TRANSPORTING
B65D43/26
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D43/26
PERFORMING OPERATIONS; TRANSPORTING
B65B69/00
PERFORMING OPERATIONS; TRANSPORTING
B65D51/24
PERFORMING OPERATIONS; TRANSPORTING
B65D43/06
PERFORMING OPERATIONS; TRANSPORTING
B65D21/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A lid and tray assembly includes at least two lift tabs and/or indentations at separated but not directly opposing locations about the lid periphery that can be actuated simultaneously or sequentially to provide two distinct locations from which initial disengagements can extend and merge to enable easy removal of the entire lid. Embodiments further include locations that can be pressed while corresponding tabs are lifted. Some embodiments include a peripheral skirt that is short enough to allow a user's fingers to pass beneath and support the tray sidewalls when lifting the tray-lid assembly from a horizontal surface, avoiding any need for the lid engagement to bear the weight of the tray and its contents. Lid-tray engagement can be by means of inserting a lid peripheral rim into a tray lip groove, or by engaging a lid rim undercut with a tray lip undercut.
Claims
1. A lid and container base, the lid being adapted for engagement with the container base and easy release therefrom, the lid and container base comprising: a container base having a container bottom wall, a container sidewall that extends upward from said container bottom wall, and a peripheral container lip having a lip horizontal section that extends outward from said container sidewall and a lip undercut section that extends downward and inward from said lip horizontal section; a lid having a lid top, a lid side wall that extends downward from said lid top wall, and a lid engagement feature proximal to a peripheral lid boundary, said lid engagement feature comprising a rim horizontal section extending outward from said peripheral lid boundary and being substantially continuously about the peripheral lid boundary, and a rim undercut section that extends downward and inward from said rim horizontal section, said lid engagement feature being configured for mutual cooperation and engagement with the container lip whereby said rim horizontal section rests on said lip horizontal section and said rim undercut section extends downwardly and inwardly, overlying and adjacently parallel to said lip undercut section, thereby forming a base-lid assembly; and a pair of graspable members extending from said rim horizontal section in locations that are not directly opposite to each other, said graspable members being configured for grasping and flexing the rim undercut section outward and away from the lip undercut section, thereby disengaging the lid engagement feature from the container lip at two locations, from which said disengagement propagates around a portion of the peripheral boundary that is sufficient for allowing separation of the base-lid assembly and release of the lid from the container base.
2. The lid of claim 1, wherein said graspable members are lift tabs.
3. The lid of claim 1, wherein said lid is dome shaped.
4. The lid of claim 1, wherein said graspable members are simultaneously operable with a user's left and right hands respectively.
5. The lid of claim 1, wherein said graspable members are sequentially operable with at least one of a user's hands.
6. The lid of claim 1, wherein at least one of the graspable members further includes a press location cooperative therewith and located proximally thereto, the press location lying on or inward of said rim horizontal section, such that a user's thumb can press on the press location while at least one of the user's fingers simultaneously lifts said cooperative graspable member.
7. The lid of claim 6, further comprising a visible indication associated with each press location suggesting that pressure be applied to the press location, and a visible indication associated with each graspable member suggesting that the graspable member be lifted.
8. The lid of claim 1, wherein the graspable members are located at an angular separation of between 20 degrees and 60 degrees.
9. The lid of claim 1, wherein the graspable members are located at an angular separation of between 25 degrees and 50 degrees.
10. The lid of claim 1, wherein the material of construction of the lid is one of: polypropylene (PP), oriented polystyrene (OPS), polyethylene terephthalate (PET), styrene butadiene copolymer, and rubber modified styrene.
11. The lid of claim 1, wherein said peripheral lid boundary is substantially round.
12. The lid of claim 1, wherein said peripheral lid boundary is shaped substantially as a polygon.
13. The lid of claim 12, wherein at least one of the graspable members is located at a vertex of the peripheral boundary of the lid.
14. The lid of claim 12, wherein the pair of graspable members are located adjacent to either side of a vertex of the peripheral boundary of the lid.
15. A lid adapted for engagement with a container base and easy release therefrom, said container base having a container bottom wall, at least one container sidewall extending upward from said container bottom wall, a lip horizontal section extending outward from said container sidewall, and a lip undercut section extending downward and inward from said lip horizontal section, said lid comprising: a lid top; a lid engagement feature comprising a rim horizontal section extending outward from said lid top and substantially continuously about a peripheral lid boundary, and a rim undercut section extending downward and inward from said rim horizontal section, said lid engagement feature being configured for mutual cooperation and engagement with the container lip whereby said rim horizontal section rests on said lip horizontal section and said rim undercut section extends downwardly and inwardly, overlying and adjacently parallel to said lip undercut section, thereby forming a base-lid assembly; a pair of graspable lift tabs extending from said rim horizontal section in locations that are not directly opposite to each other, said graspable members being configured for simultaneous grasping and flexing by left and right hands of a user; and first and second press locations cooperative with the lift tabs and located proximally thereto, each of the press locations lying on or inward of said rim horizontal section, such that the user's thumbs can press on the press locations while at least one finger of each of the user's hands simultaneously lifts each of said lift tabs, thereby flexing the rim undercut section outward and away from the lip undercut section and disengaging the lid engagement feature from the container lip at two locations, from which said disengagement propagates around a portion of the peripheral boundary that is sufficient for allowing separation of the base-lid assembly and release of the lid from the container base.
16. The lid of claim 15, wherein said container base is a substantially flat tray.
17. The lid of claim 15, further comprising a visible indication associated with each press area suggesting that pressure be applied to the press area, and a visible indication associated with each lift tab suggesting that the lift tab be lifted.
18. The lid according to claim 15, wherein said lid is made by a thermoforming process.
19. The lid according to claim 15, wherein said lid is made by an injection molding process.
20. The lid according to claim 15, wherein said lid is made from polypropylene (PP) resin.
21. The lid according to claim 15, wherein said lid is made from polyethylene terephthalate (PET) resin.
22. The lid according to claim 15, wherein said lid is thermoformed from an oriented polystyrene sheet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be better understood upon reading the following Detailed Description in conjunction with the drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
(33) The present invention is generally directed towards a lid that can be securely engaged with a tray or container base and yet is readily removable without unduly disturbing the contents of the tray-lid assembly and without applying undue stress to the lid. The following description of one or more embodiments, in conjunction with the accompanying drawings, are offered by way of illustration only, and should not be regarded as restricting the scope of the invention.
(34) Note that except where the context requires a more specific definition, the term “tray” is used herein to refer generically to a tray, platter, dish, container, plate, or any other support base compatible with a lid or cover, and the term “lid” is used generically herein to refer to any sort of lid or cover compatible with a tray, including flat lids and “dome” lids that are round, rectangular, or any other shape.
(35) Note also that while the discussion that follows is presented in the context of describing features of a lid that enable removal of the lid from a tray, the roles of the lid and the tray can be reversed without departing from the scope of the invention, so that some or all of the features ascribed in embodiments herein to the “lid” (or upper element) can be incorporated into the “tray” (or lower element) of the tray-lid combination. Therefore, the invention applies generally to separable halves of a containing assembly, whereby terms used for convenience to describe one half of the containing assembly, such as “lid” and “cover,” can generally be exchanged herein with terms used to describe the other half of the containing assembly, such as “tray,” “container,” and “support base,” without departing from the meaning or scope of the invention.
(36) As will become readily apparent from the following description, a lid that is easy to use and can be readily removed without damaging the lid according to the present invention provides several advantages over prior art lids and tray-lid assemblies. In the case of a food-containing tray-lid assembly, the present invention enables a user to comfortably remove the lid from a tray or other container base with relative ease and without unduly disturbing any of the food items contained within the tray-lid assembly. In particular, the release features or mechanism of the present invention enables lid removal without use of excessive force, which could otherwise result in tearing or damaging of the lid during removal. Being undamaged, the lid can be reattached to the tray and reused as needed.
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(38) A lid designated by reference numeral 10, according to an embodiment of the present invention, is shown in
(39) In
(40) As shown in
(41) In the embodiment shown in
(42) In the embodiment shown in
(43) As shown, peripheral top portion 13 may include a variety of ornamental features which also serve as structural stiffening members that strengthen the lid, so that the peripheral top portion 13 can retain its dimensional stability against a downward force typically applied thereto during assembly of lid 10 with a tray or container (see
(44) As is best shown in
(45) Based on the views shown in various figures herein, it should be readily apparent that relative terms such as “horizontal” are used only for illustrative purposes in describing embodiments of the invention, and that more general terms such as “planar” can be substituted without departing from the scope of the invention. Furthermore modifiers such as ‘generally’ and ‘substantially’ are intended to be construed liberally. Thus, for example, ‘generally planar’ and ‘substantially planar’ are intended to allow for irregular deviations from perfectly flat surface and to reasonably broaden terms such as “planar” so as to encompass curved and other non-planar surfaces.
(46) As is best shown in
(47) Lid 10 also features a peripheral skirt 25 which extends downwardly from the underside of the peripheral groove portion 24 and flares radially outwardly. Peripheral skirt 25 facilitates a good lid-fit by guiding the tray lip 33 within the peripheral groove portion 24.
(48) As mentioned above, the present invention provides ease of use and release functionality. The release functionality is accomplished by means of at least two lift tabs. Accordingly, in the embodiment of
(49) A typical method of removing the lid 10 of the embodiment of
(50) Since lift tabs 27 and 29 lie along the peripheral skirt 25, the arcuate distance between lift tab 27 and 29 can be optimized for allowing a user to comfortably grip the respective tabs with both hands and for providing a convenient release from the tray. According to some embodiments of the invention, the arc angle between lift tabs 27 and 29 varies from 20 to 60 degrees, and according to some embodiments of the invention the arc angle between the lift tabs is between 25 to 50 degrees. Polygon-shaped trays and lids can have lift tabs located at two or more adjacent corners, as illustrated in
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(52) According to an embodiment of the invention, the peripheral groove portion 24 and lift tabs 27 and 29 are adapted for detachably engaging and fitting lid 10 with a tray or container base 30. Accordingly lid 10 is constructed of suitable materials to allow engagement and subsequent reengagement if desired by the user.
(53) It will be apparent to those skilled in the art that the lids of the present invention can be made of a suitable thermoplastic material which can be processed by common polymer processing methods known in the art, such as thermoforming or injection molding. The choice of a thermoplastic resin is typically governed by a variety of factors, including cost, resin processability, and other functional requirements of the lid. Accordingly, lids of the present invention can be manufactured by thermoforming and/or injection molding. In some embodiments of the present invention, the lid is thermoformed from a polyethylene terephthalate (PET) sheet material. According to other embodiments of the present invention, the lid is injection molded from a suitable grade of polypropylene resin.
(54) Certain embodiments of the present invention also include a low profile or short peripheral skirt. As shown in
(55) As shown in
(56) The dual tab feature described above is not limited to round lids, but can be implemented on lids of any shape, including rectangular and square lids. A square lid 10 with two corner tabs 27, 29 according to an embodiment of the present invention is shown in
(57) As shown in
(58) In the illustrated embodiment, tray 30 comprises a tray bottom 31, a tray sidewall 32 which extends upwardly and outwardly from the tray bottom 31, a lip horizontal section 33, and a lip undercut section 34 extending downward and inward from a peripheral edge of the lip horizontal section 33. As shown in
(59) As mentioned above, the present invention provides ease of use and release functionality. The release functionality is accomplished by means of at least two lift tabs 27, 29. In the embodiment of
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(61) In all of the illustrated embodiments of the present invention, central top wall 11 is generally planar and substantially horizontal as shown, and is adapted to allow a user to view the contents of the tray-lid assembly. In other embodiments, the lid is opaque or translucent, and/or has a rounded or other non-planar shape or appearance.
(62) The embodiments discussed above all include lids that incorporate lift tab features of the present invention for facilitating separation of a lid from a tray. However, it will be understood by anyone skilled in the art that the same purpose can be accomplished by providing indentation features or recessed locations in the tray for allowing access to a user's hands for grasping and manipulating the lid periphery. Therefore, the graspable tabs can be created by indentations provided in either the tray or the lid. Furthermore, graspable members for manipulating separation of a tray-lid assembly may be configured in the form of lift tabs, push tabs, indentations, or combinations thereof. In addition, it will be understood by those skilled in the art that the features of the present invention can be included in the lower, or “tray” portion of a tray-lid assembly, rather than in the lid.
(63) The foregoing description of the embodiments of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. Accordingly, the drawing and description are to be regarded as illustrative in nature, and not as restrictive. Many modifications and variations are possible in light of this disclosure. The advantages of the invention may be further realized and attained by means of the instrumentalities and combinations particularly pointed out in the appended claims.