Removal tool for a filter insert of a liquid filter

Abstract

A removal tool for a filter insert of a liquid filter. The removal tool includes a first arm having a first outer side, the first outer side extending along a first axis. It furthermore includes a second arm having a second outer side, the second outer side extending along a second axis. The first arm includes a first hook, which projects from the first arm essentially transversely to the first axis. The second arm includes a second hook, which projects from the second arm essentially transversely to the second axis. The first outer side and the second outer side are connected to one another with a swivel joint having a joint axis.

Claims

1. A removal tool for a filter insert of a liquid filter, comprising: a first arm having a first outer side; and a second arm having a second outer side; wherein: the first outer side extends along a first axis; the second outer side extends along a second axis; the first arm includes a first hook, which projects from the first arm essentially transversely to the first axis; the second arm includes a second hook, which projects from the second arm essentially transversely to the second axis; and the first outer side and the second outer side are connected to one another with a swivel joint having a joint axis, wherein the removal tool is integral in one piece, wherein the swivel joint is configured as an integral joint or as a hinge.

2. The removal tool of claim 1, wherein the joint axis of the swivel joint extends in parallel to the first axis.

3. The removal tool of claim 1, wherein: the removal tool, by turning the arms relative to each other, is settable into: an insertion state in which the first hook and the second hook essentially point in a same direction and in which the first hook has a first distance from the swivel joint; and a removal state in which the first hook and the second hook have a second distance from each other; and the first distance is smaller than the second distance.

4. The removal tool of claim 3, wherein: the removal tool is part of a system, wherein the system further includes the liquid filter, wherein the liquid filter in a mounted state, includes a housing, at least one liquid inlet, at least one liquid outlet, and the filter insert; the filter insert includes a first end cap having a first channel opening, a second end cap having a second channel opening, and a filter that extends along a longitudinal axis and is situated between the first end cap and the second end cap as viewed along the longitudinal axis; the first distance is smaller than a first diameter of the first channel opening; and the second distance is greater than the first diameter of the first channel opening.

5. The removal tool of claim 1, wherein the first arm or the second arm includes at least one stop for the other arm, so that a turning of the two arms about the swivel joint relative to one another by more than 100° is prevented.

6. The removal tool of claim 1, wherein a first operating end of the first arm has a channel-like first operating opening, and/or a second operating end of the second arm has a channel-like second operating opening.

7. The removal tool of claim 1, wherein: the first arm, on an end situated opposite the first hook, includes a third hook, which projects from the first arm essentially transversely to the first axis; the second arm, on an end situated opposite the second hook, includes a fourth hook, which projects from the second arm essentially transversely to the second axis; and at least one of the following: the third hook has a greater length than the first hook, as viewed transversely to the first axis; and the fourth hook has a greater length than the second hook, as viewed transversely to the second axis.

8. The removal tool of claim 1, wherein the removal tool is part of a system, wherein the system further includes the liquid filter, wherein the liquid filter in a mounted state, includes a housing, at least one liquid inlet, at least one liquid outlet, and the filter insert.

9. The removal tool of claim 8, wherein the filter insert includes a first end cap having a first channel opening, a second end cap having a second channel opening, and a filter that extends along a longitudinal axis and is situated between the first end cap and the second end cap as viewed along the longitudinal axis.

10. The removal tool of claim 9, wherein the removal tool is configured to be: set into an insertion state in which the first hook and the second hook have a first distance from the swivel joint, the first distance being smaller than a first diameter, which is of the first channel opening, and smaller than a second diameter, which is of the second channel opening; and inserted into the filter insert along an inserting direction so that the hooks are fed completely through the second opening and through the first opening.

11. The removal tool of claim 10, wherein the removal tool is configured such that, after the feeding of the hooks completely through the second opening and through the first openings, the removal tool is settable into a removal state by turning the first and second arms relative to each another about the swivel joint with the first hook and the second hook engaging behind an edge of the first channel opening, thereby causing that the filter insert would be removed from the housing together with the removal tool by a subsequent displacement of the removal tool counter to the inserting direction.

12. The removal tool of claim 1, wherein the swivel joint extends over a majority of the length between the first arm and the second arm.

13. The removal tool of claim 1, wherein the removal tool is made from a plastic material.

14. A removal tool for a filter insert of a liquid filter, comprising: a first arm having a first outer side; and a second arm having a second outer side; wherein: the first outer side extends along a first axis; the second outer side extends along a second axis; the first arm includes a first hook, which projects from the first arm essentially transversely to the first axis; the second arm includes a second hook, which projects from the second arm essentially transversely to the second axis; and the first outer side and the second outer side are connected to one another with a swivel joint having a joint axis, wherein: the removal tool, by turning the arms relative to each other, is settable into: an insertion state in which the first hook and the second hook essentially point in a same direction and in which the first hook has a first distance from the swivel joint; and a removal state in which the first hook and the second hook have a second distance from each other; and the first distance is smaller than the second distance, wherein a securing element is situated on the first arm, wherein a mating element complementary to the securing element is situated on the second arm, and wherein in the removal state, the securing element is coupled to the mating element.

15. The removal tool of claim 14, wherein the securing element is configured as a pin, and the mating element is configured as a groove in which the pin is accommodated in the removal state, or the mating element is configured as a pin, and the securing element is configured as a groove in which the pin is accommodated in the removal state.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIGS. 1a through 1e show various representations of a removal tool and its use from the related art.

(2) FIGS. 2a through 2c show schematic representations of a removal tool according to the present invention and its use in the insertion state and in the removal state.

(3) FIGS. 3a, 3b show the front and rear views of an exemplary embodiment of a removal tool in the insertion state.

(4) FIGS. 4a through 4d show schematic cross sections and top views of the removal tool from FIGS. 3a, 3b in the insertion state (FIGS. 4a, 4b) and in the removal state (FIGS. 4c, 4d).

(5) FIGS. 5a, 5b show a cross section and a detailed view of a cross section of the removal tool from FIGS. 3a, 3b in the removal state.

(6) FIGS. 6a, 6b show front and rear views of a further exemplary embodiment of a removal tool in the removal state.

(7) FIGS. 7a through 7e show schematic cross sections and top views of the removal tool from FIGS. 6a, 6b in the insertion state (FIGS. 7a, 7b) and in the removal state (FIGS. 7c through 7e).

(8) FIG. 8 shows steps of a method for removing a filter insert of a liquid filter.

DETAILED DESCRIPTION

(9) FIG. 1a shows a removal tool 60 from the related art. Removal tool 60 is configured in one piece in the form of an ice cream bar stick or a spatula. In other words: removal tool 60 has a flat, elongated extension. On a front distal end 61, removal tool 60 includes a first hook 63 and a second hook 64, which are configured in the form of two fork tines. A similar structure is also situated on the second distal end 62 of removal tool 60. Removal tool 60, in its center section, has a recess between first end 61 and second end 62, so that it may be shape-elastic and bendable.

(10) FIG. 1b shows removal tool 60 from the related art during the insertion along an inserting direction 80 into a filter insert 70. Filter insert 70 has a hollow-cylindrical shape and extends along a longitudinal axis A. Longitudinal axis A defines an axial direction. A radial direction, which extends perpendicularly to longitudinal axis A, is to be distinguished therefrom. Filter insert 70 includes a first end cap 71 having a first opening 73 and a second end cap 72 having a second opening 74.

(11) A filter element 78 is attached in a fluid-tight manner between the two end caps 71, 72. Filter element 78 also has a hollow-cylindrical shape, so that removal tool 60 may initially be pushed along longitudinal axis A in insertion direction 80 through second opening 74, then pass the hollow interior of filter element 78, and finally be pushed through first opening 73 of first end cap 71. The distance between the two hooks 63, 64 of the removal tool is greater than the diameters of first opening 73 and of second opening 74. Due to the fork-shaped configuration of first end 61 of removal tool 60, hooks 63, 64 may be elastically reversible inwardly deflected, in the manner of snap-fit hooks when striking on the edge of the respective opening 73, 74, and, after passing the respective opening 73, 74, may spring back outwardly.

(12) FIG. 1c shows an enlarged section from FIG. 1b in a state in which first hook 63 rests directly against edge 75 of first opening 73, shortly before passing first opening 73 during the inserting process.

(13) Filter insert 70 moreover also includes a sealing arrangement/apparatus 79, for example in the form of O-rings 79, which are each situated on a radial outer side of first end cap 71 and of second end cap 72, and enable sealing with respect to a housing 93 of a liquid filter 90.

(14) FIG. 1d shows a liquid filter 90 including a housing 93 and a liquid inlet 91 and a liquid outlet 92. Filter insert 70 is mounted in housing 93. Usually, filter insert 70 is covered by a cover in a fluid-tight manner. In the illustrated figure, however, filter insert 70 is to be removed from housing 93 with the aid of removal tool 60 from the related art. The state in which removal tool 60 is about to be inserted into filter insert 70 along inserting direction 80 is shown.

(15) FIG. 1e shows liquid filter 90 from FIG. 1d, removal tool 60 now being inserted into filter insert 70 in such a way that the two hooks (not shown) engage behind edge 75 of first opening 73 (not shown) of filter insert 70. By a displacement of removal tool 60 counter to inserting direction 80, removal tool 60, together with filter insert 70, may now be removed from liquid filter 90.

(16) Liquid filter 90 may, for example, be a fuel filter, e.g., for oil, diesel or gasoline. It is also possible for liquid filter 90 to be provided as a filter for filtering urea solution in a DENOX system or SCR (selective catalytic reduction) system. Other uses of the liquid filter are also conceivable.

(17) FIG. 2a schematically shows a removal tool 1 of the present invention and a filter insert 70. Identical reference numerals denote identical functional elements.

(18) First opening 73 of first end cap 71 of filter insert 70 has a first diameter D3. Second opening 74 of second end cap 72 has a second diameter D4.

(19) Removal tool 1 is shown in an insertion state 50. Removal tool 1 includes a first arm 10 having a first outer side 13, first outer side 13 extending along a first axis A1. Removal tool 1 moreover includes a second arm 20 having a second outer side 23, second outer side 23 extending along a second axis A2. The second arm is only drawn in a dotted line in the figure since, in insertion state 50, it is situated behind first arm 10. First arm 10 includes a first hook 11, which projects essentially transversely to first axis A1, i.e., approximately perpendicularly (+/−20° relative to the perpendicular), from first arm 10 and is suitable for engaging behind edge 75 of first opening 73 of first end cap 71 of filter insert 70. The second arm includes a second hook 21 (situated behind first arm 11 in the figure), which projects essentially transversely to second axis A2 from second arm 20 and is suitable for engaging behind edge 75 of first opening 73 of first end cap 71 of filter insert 70.

(20) First hook 11 is situated on a first hook end 3 of first arm 10, and second hook 21 is situated on a second hook end 4 of second arm 20. Both hook ends 3, 4 may, for example, be the distal ends of the respective arm 10, 20.

(21) First outer side 13 of first arm 10 and second outer side 23 of second arm 20 are connected to one another so as to be rotatable relative to one another with the aid of a swivel joint 30, 32 having a joint axis A3. Swivel joint 30 may, for example, be configured as an integral joint 32, e.g., as a flexible, thin-walled joint groove between the two parts to be connected to one another, namely first arm 10 and second arm 20. Swivel joint 30 may also be configured as a hinge.

(22) On first arm 10, at its end situated opposite first hook end 3, removal tool 1 has a first operating end 12, which has a channel-like first operating opening 15 through which, for example, a screwdriver or a finger of an operator or of a user may be pushed. At its end situated opposite second hook end 4, second arm 20 has a second operating end 22, second operating end 22 having a second channel-like operating opening 25 through which also a screwdriver or a finger may be pushed. Removal tool 1 may be configured in such a way that the two operating openings 15, 25 are aligned in a removal state 52 (FIG. 2c) of removal tool 1.

(23) First hook 11 has a first distance D1.1 between its free end and the rotation axis. Accordingly, second hook 21 has a first distance D1.2 between its free end and the rotation axis. First distance D1.1 or D1.2 of first hook 11 or of second hook 21 is measured in each case from the outer ends of the respective hook to the rotation axis. In shown insertion state 50, first hook 11 and second hook 21 essentially have the same direction, i.e., in directions which maximally enclose an angle of +/−20° with respect to one another. The first distance of first hook D1.1 is smaller than a first diameter D3 of first opening 73 of first end cap 71 of the filter insert. In the same manner, first distance D1.2 of second hook 21 is also smaller than first diameter D3 of first opening 73 of first end cap 71 of the filter insert.

(24) FIG. 2b continues to show removal tool 1 in insertion state 50, removal tool 1 now being inserted through second opening 74 into the hollow-cylindrical recess of filter element 78. As a result of first distance D1.1, D1.2 of the two hooks 11, 21 being smaller than second diameter D4 of second opening 74 of second end cap 72, the insertion of removal tool 1 may take place essentially without mechanical contact with parts of the filter insert, and thus without major energy expenditure and without damage. First distance D1.1, D1.2 of the two hooks 11, 21 may be also smaller than the diameter of the recess of filter element 78 so that the inserting process of removal tool 1 through filter element 78 may take place without damage to filter element 78. This may, in particular, be important since filter element 78 may still be saturated with liquid during the removal process, whereby the intrinsic stability of filter element 78 may be reduced. In particular when filter element 78 is damaged, filter insert 70 may be torn apart.

(25) FIG. 2c shows removal tool 1 in removal state 52. For this purpose, removal tool 1 has now also been fed through first opening 73. Since first distance D1.1, D1.2 of the two hooks 11, 21 in insertion state 50 is also smaller than first diameter D3, the two hooks 11, 21 may also be fed through first opening 73 of first end cap 71 without difficulty.

(26) To adjust removal tool 1 now into removal state 52, the two operating ends 12, 22 are turned about swivel joint 30, 32 (see arrow). As a result, first arm 10 turns relative to second arm 20 about swivel joint 30, 32, and the two hooks 11, 21 pivot apart. The two hooks 11, 21 engage behind edge 75 of first opening 73 in the process. In removal state 52, the two hooks 11, 21 now have a second distance D2 from one another, which is greater than first diameter D3 of first opening 73. In removal state 52, removal tool 1 may now be displaced, together with complete filter insert 70, out of housing 93 of liquid filter 90 by a displacement of removal tool 1 counter to inserting direction 80.

(27) The provided removal tool 1 has the advantage that a damage-free, rapid and reliable insertion of removal tool 1 through the two openings 73, 74 of the two end caps 71, 72 is possible with little energy expenditure. In this way, removal state 52 may be set in a simple manner, in which a reliable removal of filter insert 70 with the aid of removal tool 1 may be achieved. The reason is that the two hooks 11, 21 engage behind edge 75 of first opening 73 of first end cap 71 in a secure, broad-based and reliable manner.

(28) FIG. 3a shows a specific embodiment of removal tool 1 in a front view. The shown removal tool 1 includes respective hooks on its two distal ends of the two arms 10, 20. A first hook 11 and a third hook 14 are thus apparent on first arm 10. Furthermore, a second hook 21 and a fourth hook 24 are apparent on second arm 20. Third hook 14 is longer than first hook 11. This is illustrated by distances D1.1 and D1.3. Fourth hook 24 has a first length, which corresponds to first distance D1.4 of the fourth hook from rotation axis A3 and which is greater than the first length (corresponding to first distance D1.2) of second hook 21.

(29) Like second arm 20, first arm 10 has a rod-shaped configuration and has a plurality of perforations or recesses 16a between which webs 16 extend. In this way, removal tool 1 is particularly lightweight and nonetheless stable.

(30) Removal tool 1 is shown in insertion state 50. On the end of the removal tool situated furthest from first hook 11 and second hook 21, a first operating opening 15 and a second operating opening 25 are apparent. If first arm 10 is now pivoted 180° relative to second arm 20 about rotation axis A3 of swivel joint 30, which is not apparent in the shown illustration, first operating opening 15, together with second operating opening 25, forms a channel-like through-opening through which, for example, a screwdriver may be pushed to achieve a better energy distribution for an operator or a technician during the pull-out process.

(31) In the same manner, a first operating opening 15a and a second operating opening 25a are provided on the end of removal tool 1 situated opposite third hook 14 and fourth hook 24. If removal tool 1 is thus used in a configuration in which third hook 14 and fourth hook 24 are inserted first into the filter insert, first operating opening 15a and second operating opening 25a may be used in removal state 52 for inserting a screwdriver.

(32) It is clearly apparent in the shown figure that first outer side 13 of first arm 10 and second outer side 23 of second arm 20 face one another.

(33) FIG. 3b shows removal tool 1 from FIG. 3a in a rear view. Swivel joint 30 is clearly apparent, which is configured as an integral joint 32 here.

(34) Furthermore, three securing elements 18, 18a on first arm 10 are shown in the illustrated rear view, which are configured as pins 18a. On the rear side of second arm 20, mating elements 28 corresponding to securing elements 18 are situated, which are shown in the form of blind boreholes or grooves 28a here. During a rotation of first arm 10 relative to second arm 20 by approximately 180°, securing elements 18, 18a are able to engage in grooves 28a of second arm 20. In this way, a particularly stable coupling between first arm 10 and second arm 20 is achieved since, without this coupling, first arm 10 is only connected to second arm 20 with the aid of swivel joint 30. By providing securing elements 18 and the corresponding mating elements 28, removal tool 1 is mechanically stabilized during the removal process.

(35) FIG. 4a schematically shows a cross section through a filter insert 70 into which removal tool 1 from FIGS. 3a and 3b has been inserted. Removal tool 1 is still in insertion state 50.

(36) FIG. 4b shows a top view onto first hook 11 and second hook 21 of removal tool 1 from FIG. 4a. It is apparent that the two hooks 11, 21 do not yet engage behind edge 75 of first opening 73 of first end cap 71 of filter insert 70. Since third hook 14 and fourth hook 24 are longer than first and second hooks 11, 21 in the illustrated, sole exemplary embodiment, third and fourth hooks 14, 24 may be seen protruding beyond first and second hooks 11, 21 in the shown top view onto first end cap 71.

(37) FIG. 4c shows removal tool 1 from FIG. 4a in removal state 52. For this purpose, the first arm was turned or pivoted about swivel joint 30 relative to second arm 20 by approximately 180° (see also the arrows in FIGS. 4a, 4b).

(38) FIG. 4d shows a top view onto removal tool 1 from FIG. 4c. It is clearly apparent that, after first arm 10 has been turned relative to second arm 20 about swivel joint 30, the two hooks 11, 21 now point in opposite directions and thus engage behind edge 75 of first opening 73 of first end cap 71. The overall length of first and second hooks 11, 21 results from the sum of the two first distances D1.1+D1.2. Overall length D1.1+D1.2 is now greater than first diameter D3 of first opening 73 of first end cap 71.

(39) FIG. 5a shows a cross section through removal tool 1 from FIGS. 4c and 4d. It is clearly apparent how securing elements 18 configured as pins 18a engage in the corresponding mating elements 28 configured as grooves 28a, and thus stabilize removal tool 1. Moreover, it is apparent how the respective first operating openings 15, 15a are aligned with second operating openings 25, 25a.

(40) FIG. 5b shows a detail from the section of removal tool 1 circled in FIG. 5a. It is apparent how securing element 18 configured as pin 18a engages in mating element 28 configured as groove 28a. Securing element 18 may have thickened areas on its outer side, which result in a larger diameter than the diameter of mating element 28. In this way, securing element 18 may be attached in mating element 28 in a force-fit or frictionally engaged manner. At the same time, a detachability is ensured, i.e., after the removal process of filter insert 70, removal tool 1 may be turned about swivel joint 30 from removal state 52 with little energy expenditure and moved back into insertion state 50. Securing elements 18 then detach from mating elements 28 in the process.

(41) FIG. 6a shows a further specific embodiment of removal tool 1. Removal tool 1 is shown in removal state 52. In the shown exemplary embodiment, removal state 52 is already reached when first arm 10 is offset relative to second arm 20 by approximately 90°. To prevent further turning beyond the 90° mark, stops 40 or stop elements 40 are situated on first arm 10. In insertion state 50, which is not shown here, first hook 11 points approximately in the same direction as second hook 21. In this insertion state 50, first operating opening 15 and second operating opening 25 are also not collinearly situated, as in FIG. 6a, but they protrude from one another by approximately 90°. If removal tool 1 is now moved from insertion state 50, which is not shown here, into removal state 52 shown here, stop elements 40 prevent a rotation of first arm 11 relative to second arm 21 beyond a value of approximately 90°. The reason is that second arm 20 strikes against stop element 40 configured as stop 40. As a result of a haptic signal, an operator or a technician now knows that removal state 52 has been reached. The haptic signal is provided by the further rotation being blocked by second arm 20 striking against stop 40 or stop element 40 of first arm 10.

(42) FIG. 6b shows removal tool 1 in a view turned by 180°.

(43) In the two FIGS. 6a and 6b, ribs 16 serving as mechanical reinforcement as well as depressions or recesses 16a are each apparent, depressions or recesses 16a resulting in material and weight savings.

(44) FIG. 7a shows the removal tool from FIG. 6a and FIG. 6b in insertion state 50.

(45) Similarly to FIG. 4b, FIG. 7b shows a top view onto first hook 11 and second hook 21 of removal tool 1 in insertion state 50. It is apparent that first hook 11 and second hook 21 point in the same direction. In this way, it is possible to push the removal tool through the interior of filter insert 70 and through the two openings 73, 74 in the two end caps 71, 72.

(46) FIGS. 7c and 7d show removal tool 1 from FIG. 7a in removal state 52 in a cross section through a front view (FIG. 7c) and a view turned by 90° with respect to the front view (FIG. 7d). It is apparent in FIG. 7c that first operating opening 15 is now aligned with second operating opening 25. This creates a continuous through-channel, through which, for example, a screwdriver may be pushed. Removal state 52 is achieved by a rotation of first arm 10 relative to second arm 20 about swivel joint 30 by approximately 90°. The swivel joint may be configured as an integral joint 32 or as a hinge, for example.

(47) FIG. 7e shows a top view onto first hook 11 and second hook 21 of removal tool 1 from FIGS. 7c and 7d. It is apparent that the two hooks 11, 21 now project from one another at an approximately right angle, i.e., enclose an angle of approximately 90° between one another. As a result, the two hooks 11, 21 engage behind edge 75 of first opening 73 of first end cap 71 of filter insert 70. In this way, filter insert 70 may be reliably moved out of its housing using removal tool 1.

(48) FIG. 8 shows a method for removing a filter insert 70 of a liquid filter 90. As is shown, e.g., in FIGS. 2a through 2c, liquid filter 90 in the mounted state includes a housing 93, at least one liquid inlet 91, at least one liquid outlet 92, and filter insert 70. Filter insert 70 includes, e.g., a filter element 78 extending along a longitudinal axis A, a first end cap 71, and a second end cap 72, filter element 78 being situated between first end cap 71 and second end cap 72, as viewed along longitudinal axis A, first end cap 71 including a first channel-like opening 73, second end cap 72 including a second channel-like opening 74. The method includes the following steps: a first step 100: providing a removal tool 1; a second step 200: setting the removal tool into an insertion state 50, first hook 11 and second hook 21 in insertion state 50 having a first distance D1.1, D1.2 from swivel joint 30, 32 which is smaller than a first diameter D3 of first opening 73 and smaller than a second diameter D4 of second opening 74; a third step 300: inserting removal tool 1 into filter insert 70 along an inserting direction 80 in such a way that hooks 11, 21 of removal tool 1 are at least fed through first opening 72, which may be fed through second opening 74 and completely through first opening 72; a fourth step 400: setting removal tool 1 into a removal state 52 by turning the two arms 10, 20 of removal tool 1 relative to one another about swivel joint 30, 32, first hook 11 and second hook 21 in removal state 52 engaging behind an edge 75 of first opening 72 of first end cap 71; and a fifth step 500: displacing removal tool 1 counter to inserting direction 80 so that filter insert 70 is removed from housing 93 together with removal tool 1.

(49) Shown removal tools 1 may be manufactured in a plastic injection molding process, for example. They may be manufactured from polypropylene, polyamide or polyethylene or at least partially include these materials.

(50) The provided removal tool 1 is suitable for removing filter inserts 70 of liquid filters 90, for example for fuel filters or urea filters. Due to its properties, it is universally usable, i.e., for different types of filter inserts 70, easily manufacturable, cost-effective, and allows the reliable removal of filter inserts 70 from a housing 93 of an associated liquid filter 90.