Transmission arrangement and method for assembling said transmission arrangement
11685257 ยท 2023-06-27
Assignee
Inventors
Cpc classification
F16H2200/2064
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D2001/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2057/0056
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H3/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2200/2094
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16D1/116
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A transmission arrangement for a vehicle includes an axial direction and a radial direction, a rotatable gear wheel having radially outer teeth for meshing engagement with a further gear member, and axially protruding engagement members, a first annular transmission member arranged next to the gear wheel and having corresponding axially protruding engagement members in torque transmission engagement with the engagement members of the gear wheel, and an annular groove provided in a radially facing surface, a second annular transmission member in torque transmission engagement with the first annular transmission member and having an annular groove provided in a radially facing surface and arranged radially overlapping with the annular groove of the first annular transmission member such that said annular grooves jointly define an annular space, and a locking member located within said annular space for axial locking of the first and second annular transmission members relative to each other.
Claims
1. A transmission arrangement for a vehicle, wherein the transmission arrangement has an axial direction and a radial direction and comprising: a rotatable gear wheel having radially outer teeth configured for meshing engagement with a further gear member, and axially protruding engagement members, a first annular transmission member arranged next to the gear wheel and having corresponding axially protruding engagement members in torque transmission engagement with the engagement members of the gear wheel, and an annular groove provided in a radially facing surface, a second annular transmission member being in torque transmission engagement with the first annular transmission member and having an annular groove provided in a radially facing surface and arranged radially overlapping with the annular groove of the first annular transmission member such that said annular grooves jointly define an annular space, and a locking member located within said annular space for axial locking of the first and second annular transmission members relative to each other, wherein an opening or recess is provided in the first or second annular transmission member for enabling access to said annular space.
2. The transmission arrangement according to claim 1, wherein the first annular transmission member has axially extending splines in torque transmission engagement with corresponding axially extending splines of the second annular transmission member.
3. The transmission arrangement according to claim 1, wherein the axially protruding engagement members are dog teeth, and the corresponding axially protruding engagement members are corresponding dog teeth.
4. The transmission arrangement according to claim 1, wherein the annular groove of the first annular transmission member is provided in a radially outward facing surface, and the annular groove of the second annular transmission member is provided in a radially inward facing surface.
5. The transmission arrangement according to claim 1, wherein the first or second annular transmission member has a conical surface associated with said opening or recess and converging towards the annular space for enabling simplified insertion of the locking member into the annular space.
6. The transmission arrangement according to claim 1, wherein the locking member has an annular or arc-shaped form in a natural state.
7. The transmission arrangement according to claim 1, wherein the locking member is configured to be inserted into the annular space by first orienting a free end of the locking member tangentially with the annular space in a region of the recess or opening and inserting a free end of the locking member into an access opening of the annular space, and subsequently performing a relative rotation between the locking member and the first and second annular transmission members for sliding insertion of the locking member into the annular space.
8. The transmission arrangement according to claim 1, wherein the first and second annular transmission members are arranged at least partially radially overlapping, such that one of the first and second annular transmission members is located outside the other of the first and second annular transmission members, and wherein the opening or recess is located in the radially outer member of said first and second annular transmission members, and wherein said radially outer transmission member has: a recess in an axial end surface thereof, which recess extends from said axial end surface to a remote axial side of the annular groove of the outer transmission member, as seen in the axial direction, such as to provide access to the annular space.
9. The transmission arrangement according to claim 1, wherein an axial tolerance between the locking member and each of the annular groove of the first and second annular transmission members is in the range of 0.01 mm to 5 mm.
10. The transmission arrangement according to claim 1, wherein the second annular transmission member has a sleeve portion partly radially overlapping the first annular transmission member, and the annular groove of the second annular transmission member is provided in a radially facing surface of the sleeve portion.
11. The transmission arrangement according to claim 1, wherein the transmission arrangement comprises a first planetary gear set arranged side-by-side with and having common rotational axis as the gear wheel, and the first annular transmission member is a ring gear of the first planetary gear set.
12. The transmission arrangement according to claim 11, wherein the transmission arrangement comprises a second planetary gear set arranged side-by-side with and having common rotational axis as the first planetary gear set, and the second annular transmission member is part of, or rotationally connected to, a planetary carrier of the second planetary gear set.
13. The transmission arrangement according to claim 12, wherein the transmission arrangement comprises first and second coaxial transmission shafts, a sun gear of the first planetary gear set is rotationally secured on the first transmission shaft, and a sun gear of the second planetary gear set is rotationally secured on the second transmission shaft.
14. The transmission arrangement according to claim 1, wherein the annular groove of the first annular transmission member is provided in a radially inward facing surface, and the annular groove of the second annular transmission member is provided in a radially outward facing surface.
15. The transmission arrangement according to claim 1, wherein the first and second annular transmission members are arranged at least partially radially overlapping, such that one of the first and second annular transmission members is located outside the other of the first and second annular transmission members, and wherein the opening or recess is located in the radially outer member of said first and second annular transmission members, and wherein said radially outer transmission member has: an opening extending through the outer transmission member in the radial direction and exiting within the annular groove of the outer transmission member, such as to provide access to the annular space.
16. A method for assembling a transmission arrangement for a vehicle, the method comprising: assembling first and second transmission members in torque transmission engagement with one another and arranging an annular groove provided in a radially facing surface of the first annular transmission member radially overlapping with an annular groove provided in a radially facing surface of the second annular transmission member, such that said annular grooves jointly define an annular space, inserting a free end of a locking member into an opening or recess of the first or second annular transmission members, and subsequently performing a relative rotation between the locking member and the first and second annular transmission members for sliding insertion of the locking member into the annular space, such as to axially lock the first annular transmission member to the second annular transmission member, and assembling the first annular transmission member with a rotatable gear wheel by axial relative displacement between the first annular transmission member and the gear wheel, such that axially protruding engagement members of the gear wheel becomes engaged with corresponding axially protruding engagement members of the first annular transmission member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The various example embodiments of the disclosure, including its particular features and example advantages, will be readily understood from the following illustrative and non-limiting detailed description and the accompanying drawings, in which:
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DETAILED DESCRIPTION
(18) The present disclosure will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the disclosure are shown. The disclosure may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness. Like reference characters refer to like elements throughout the description. The drawings are not necessarily to scale and certain features may be exaggerated in order to better illustrate and explain the exemplary embodiments of the present disclosure.
(19) Referring now to
(20)
(21) The powertrain 6 of the car schematically illustrated in
(22)
(23) The transmission arrangement 10 has an axial direction AD and a radial direction RD and comprises a rotatable gear wheel 11 having radially outer helical or spur gear teeth 12 configured for meshing engagement with a further gear member (not showed), and axially protruding engagement members 13.
(24) The transmission arrangement 10 further has a first annular transmission member 14 arranged next to the gear wheel 11 and having corresponding axially protruding engagement members 15 in torque transmission engagement with the engagement members 13 of the gear wheel 11, and an annular groove 16 provided in a radially facing surface.
(25) The transmission arrangement 10 additionally has a second annular transmission member 17 being in torque transmission engagement with the first annular transmission 14 member and having an annular groove 18 provided in a radially facing surface and arranged radially overlapping with the annular groove 16 of the first annular transmission member 14 such that said annular grooves 16, 18 jointly define an annular space, and a locking member 19 located within said annular space for axial locking of the first and second annular transmission members 14, 17 relative to each other.
(26) This design enables a strong, compact and lightweight torque connection between three individual components of the transmission. In particular, the axially protruding engagement 13 of the gear wheel 11 and the corresponding axially protruding engagement members 15 of the first transmission member 14 provides a very robust and compact torque connection.
(27) In fact, the axially protruding engagement members 13 may be designed as dog teeth, and the corresponding axially protruding engagement members may be designed as corresponding dog teeth.
(28) Moreover, the disclosed transmission arrangement enables relatively simply and fast assembly because the torque connection between the rotatable gear wheel 11 and the first annular transmission member 14 by means of axially protruding engagement members 13 interacting with corresponding axially protruding engagement members 15 is accomplished by mere axial relative displacement of the gear wheel 11 and first transmission member 14, and insertion of a single locking member 19 into the annular space provides axial relative locking of the first and second transmission members 14, 17.
(29) Furthermore, the installation of the locking member 19 into the annular space, which is defined by the two annular grooves 16, 18 that are facing each other, the locking member 19 can be completely embedded into the first and second transmission members 14, 17 and thereby enabling a very compact design.
(30) In the example embodiment of
(31) The transmission arrangement 10 according to the example embodiment shown of
(32) The dual input shaft arrangement comprises a first transmission shaft 20 and a second transmission shaft 21, wherein the second transmission shaft 21 is coaxial with and located within the first transmission shaft 20. One or more power sources, such as combustion engine and/or electrical motors are typically connected to the dual input shaft arrangement via a clutch arrangement (not showed).
(33) The transmission arrangement 10 comprises a first planetary gear set 22 arranged side-by-side with and having common rotational axis 23 as the gear wheel 11, and the first annular transmission member 14 is a ring gear of the first planetary gear set 22.
(34) The first planetary gear set 22 additionally includes a sun gear 25, a plurality of planet gear 26 that are in constant meshing engagement with the sun gear 25 and ring gear 14, and a planetary carrier 27 that carries the planet gears 26 and is rotationally mounted around the common rotational axis 23. The sun gear 25 of the first planetary gear set 22 is rotationally secured on or to the first transmission shaft 20.
(35) Moreover, the transmission arrangement 10 comprises a second planetary gear set 24 arranged side-by-side with and having common rotational axis 23 as the first planetary gear set 22, and the second annular transmission member 17 is part of, or rotationally connected to, a planetary carrier 28 of the second planetary gear set 24.
(36) The rotational connection between the second annular transmission member 17 and the planetary carrier 28 of the second planetary gear set 24 is slightly difficult to verify in
(37) The second planetary gear set 24 additionally includes a sun gear 29, a ring gear 30, and a plurality of planet gear 31 that are in constant meshing engagement with the sun gear 29 and ring gear 30. The planetary carrier 28 carries the planet gears 31 via a plurality of shafts 32 and is rotationally mounted around the common rotational axis 23. Moreover, the sun gear 29 of the second planetary gear set 24 is rotationally secured on or to the second transmission shaft 21.
(38) In the example embodiment of
(39) A rotor of an electrical motor (not showed) may additionally be rotationally connected to the second transmission shaft 21 via a hub 34 and a flange 35. The hub 24 may thanks to the compact design of the transmission arrangement 10 be mounted very close to the second transmission member 17 in a radial direction RD.
(40) Clutch brakes (not showed) may be connected to the planetary carrier of the first planetary gear set 22 and first transmission shaft 20 for enabling a desired gear ratio between the dual input shaft arrangement and the gear wheel 11.
(41) A first bearing arrangement 36 is provided between the housing 9 and interior surface of the gear wheel 11 for rotational support of the gear wheel 11. This bearing arrangement 36 also provides axial support of the gear wheel 11 for avoiding the gear wheel 11 of becoming disengaged with the first transmission member 14.
(42) The hub 34 is rotationally supported by the housing 9 via a second bearing arrangement 37.
(43) The transmission arrangement 10 according to the disclosure is further described with reference to
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(45) The first transmission member 14 is also provided with axially extending splines 40 located on a radially outwards facing surface of the first transmission member 14. The axially extending splines 40 are configured for being in torque transmission engagement with corresponding axially extending splines of the second annular transmission member 17, such that relative rotational locking of the first and second transmission members 14, 17 is provided.
(46)
(47) The second transmission member 17 shown in
(48) A recess 43 in an axial end surface of the second annular transmission member 17 associated with the annular groove 18 is also schematically illustrated in
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(50) Moreover, the locking member 19 may for example be designed to be free from radially extending gripping portions. Such gripping portions, which are frequently used for simplified handling of locking rings and snap-rings in general and may extend radially inwards or outwards, would in the present case negatively interfere with the interior surface of the annular grooves 16, 18 of the first and second transmission members 14, 17, and possibly completely obstruct insertion of the locking member 19 into the annular space. Therefore, the locking member 19 according to the present disclosure may preferably be relatively smooth and without radial projections or radially extending gripping portions for enabling a smooth and simple insertion of the locking member 19 into the annular space.
(51) For the same reason, the at least one free end 45a, 45b may have an inclined end surface 48 with respect to a perpendicular plane 47 of the free end, such that insertion of the locking member 19 into the annular space is simplified. This is schematically illustrated in
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(53) Moreover,
(54) The locking member 19 unambiguously provides axial relative locking of the first and second transmission members 14, 17 in both axial directions AD. Moreover,
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(56) Moreover, by placing the second annular transmission member 17 radially overlapping and outside of the first annular transmission member 14, the first transmission member 14 may be made very compact and small because the annular groove 16 and axial splines 40 are then provided in the radial outer surface while the radial inner surface is provided with the inner toothing 39 for meshing engagement with the plurality of planet gears 26 of the first planetary gear set 22. In other words, both the radial inner and outer surfaces of the first annular transmission member 14 are utilized, and also the axial surface for the corresponding axially protruding engagement members 15.
(57) An axial tolerance between the locking member 19 and each of the annular grooves 16, 18 of the first and second annular transmission members 14, 17 may be in the range of 0.01-5 mm, specifically 0.05-1 mm, and more specifically 0.1-0.5 mm.
(58) Moreover, a radial tolerance between the locking member 19 and radial surfaces of the annular grooves 16, 18 of the first and second annular transmission members 14, 17 may be in the range of 0.01-2 mm, and specifically 0.1-1 mm. Alternatively, a radial tolerance between the locking member 19 and radial surfaces of the annular grooves 16, 18 of the first and second annular transmission members 14, 17 may be less than 50%, specifically less than 25%, of a thickness of the locking member in the radial direction.
(59) In other words, contrary to the functionality of a conventional snap-ring that typically may be merely radially expanded or contracted to unlock two coaxial and overlapping cylindrical parts, the locking member 19 and associated annular grooves 16, 18 according to the present disclosure are dimensioned and configured for preventing the possibility to radially expand or contract the locking member 19 for enabling axial relative motion between the first and second annular transmission members 14, 17. Instead, the radial tolerance or radial play of the locking member 19 is so small that it is virtually impossible to mutually disconnect the first and second annular transmission members 14, 17, unless the locking member 19 is first removed from the annular space defined by the annular grooves 16, 18.
(60) In some example embodiments, the second annular transmission member 17 has a sleeve portion partly radially overlapping the first annular transmission member 14, wherein the annular groove 18 of the second annular transmission member 17 is provided in a radially facing surface of said sleeve portion.
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(62) The opening or recess for enabling access to said annular space is then typically provided in the second annular transmission member 17, because the locking member 19 is typically inserted from an outside of the transmission arrangement 10.
(63) The connection to the gear wheel 11 is not changed compared with the embodiment described with reference to
(64)
(65) As illustrated in
(66) As a result, the free end 45a, 45b of the locking member 19 that is pushed towards an access opening 52 of the annular space is guided towards said access opening of the annular space by means of the conical surface 50 if the free end 45a, 45b is slightly offset from the access opening for any reason.
(67) To summarize, the first and second annular transmission members 14, 17 are arranged at least partially radially overlapping, such that one of the first and second annular transmission members 14, 17 is located outside the other of the first and second annular transmission members 14, 17, and wherein a recess 43 is located in the radially outer member of said first and second annular transmission members 14, 17, wherein said recess 43 is located in an axial end surface 51 thereof, which recess 43 extends from said axial end surface 51 to a remote axial side of the annular groove of the outer transmission member 14, 17, as seen in the axial direction AD, such as to provide access to the annular space.
(68) The locking member 19 is configured to be inserted into the annular space by first orienting a free end 45a, 45b of the locking member 19 tangentially with the annular space in a region of the recess or opening 43 and inserting the free end 45a, 45b of the locking member 19 into an access opening 52 of the annular space, and subsequently performing a relative rotation between the locking member 19 and the first and second annular transmission members 14, 17 for sliding insertion of the locking member 19 into the annular space.
(69) In other words, the locking member 19 is configured to be inserted into the annular space first after the annular space jointly defined by the annular grooves 16, 18 of the first and second transmission members 14, 17 has been formed. Furthermore, said insertion of the locking member 19 into the annular space does not include any motion of the locking member 19 in the axial direction AD, but merely motion in a plane perpendicular to the axial direction AD.
(70) A curved natural state, in particular a circular shape, of the locking member 19 may generally simplify insertion of the locking member 19 into the annular space.
(71) A further alternative embodiment of the second transmission member 17 is schematically illustrated in
(72) The opening 43 is located radially overlapping with the annular groove 18 of the second transmission member 17, which annular groove 18 is provided in a radially inwardly facing surface of the second transmission member 17. The opening is offset from the axial end surface 51 of the second transmission member 17.
(73) Moreover, a width of the opening 43 in the axial direction AD must be larger than the corresponding width of the locking member 19 for enabling the insertion of the locking member 19 into the annular space through the opening 43. The width of the opening 43 in the axial direction AD may for example be equal to the width of the annular groove 18 in the axial direction AD, or about 0.1-5 mm larger. In addition, the opening may have conical surfaces converging towards the annular space for simplifying insertion of the locking member 19.
(74) To conclude, the first and second annular transmission members 14, 17 are arranged at least partially radially overlapping, such that one of the first and second annular transmission members 14, 17 is located outside the other of the first and second annular transmission members 14, 17, and wherein an opening 43 is located in the radially outer member of said first and second annular transmission members 14, 17, and wherein said opening 43 extends through the outer transmission member in the radial direction and exiting within the annular groove 16, 18 of the outer transmission member 14, 17, such as to provide access to the annular space.
(75) As a result, the opening 43 may thus alternatively be provided in the first transmission member 14 if this is arranged radially overlapping and on the outer side of the second transmission member 17, as described with reference to
(76) The transmission arrangement may be implemented in many different types of transmission layouts and configuration, and merely as an example,
(77) Merely as a further example,
(78) Many other alternative transmission layouts are possible and the scope of the disclosure is defined by the appended claims.
(79) A method for assembling a transmission arrangement according to the disclosure is hereinafter described with reference to
(80) The method further comprises a second step S2 of inserting a free end 45a, 45b of the locking member 19 into an opening or recess 43 of the first or second annular transmission members 14, 17, and subsequently performing a relative rotation between the locking member 19 and the first and second annular transmission members 14, 17 for sliding insertion of the locking member 19 into the annular space, such as to axially lock the first annular transmission member 14 to the second annular transmission member 17.
(81) The method finally comprises a third step S3 of assembling the first annular transmission member 14 with a rotatable gear wheel 11 by axial relative displacement between the first annular transmission member 14 and the gear wheel 11, such that axially protruding engagement members 13 of the gear wheel 11 becomes engaged with corresponding axially protruding engagement members 15 of the first annular transmission member 14.
(82) Although the disclosure has been described in relation to specific combinations of components, it should be readily appreciated that the components may be combined in other configurations as well which is clear for the skilled person when studying the present application. For example, the first transmission member may be, or be connected to, a ring gear, a planetary carrier or a sun gear of a first planetary gear set, and the second transmission member may be, or be connected to, a ring gear, a planetary carrier or a sun gear of a second planetary gear set. In fact, both the first and second transmission members may be, or be connected to, any type of rotating gear or clutch members of a transmission arrangement.
(83) Thus, the above description of the example embodiments of the present disclosure and the accompanying drawings are to be regarded as a non-limiting example of the disclosure and the scope of protection is defined by the appended claims. Any reference sign in the claims should not be construed as limiting the scope. Furthermore, with respect to the method described by the flowchart of