PROCESS FOR THE FERMENTATION OF FUNGAL STRAINS
20170362620 · 2017-12-21
Inventors
- Sebastian BRIECHLE (Frankenthal, DE)
- Rajan HOLLMANN (Bad Essen, DE)
- Tobias KÄPPLER (Maxdorf, DE)
- Florian Lehr (Schwegenheim, DE)
- Julia Kristiane SCHMIDT (Heidelberg, DE)
- Stephan Freyer (Neustadt, DE)
Cpc classification
C12P19/04
CHEMISTRY; METALLURGY
C12M23/58
CHEMISTRY; METALLURGY
C08B37/0024
CHEMISTRY; METALLURGY
C12M35/04
CHEMISTRY; METALLURGY
International classification
C12P19/04
CHEMISTRY; METALLURGY
C12M1/42
CHEMISTRY; METALLURGY
Abstract
The present invention relates to a process for the fermentation of fungal strains which secrete glucans with a β-1,3-glycosidically linked main chain and side chains β-1,6-glycosidically bonded thereto, in a cascade of tanks using high-shear mixers.
Claims
1.-16. (canceled)
17. A process for fermentation of fungal strains which secrete glucans with a β-1,3-glycosidically linked main chain and side groups β-1,6-glycosidically bonded thereto, in a cascade of tanks comprising at least a first tank (K1, K31) with a first volume (VK1, VK 31) and a second tank (K2, K32) with a second volume (VK2, VK32), comprising: a) fermenting the fungal strains in a first aqueous medium (M1, M31) in the first tank (K1, K31) and the volume of the first aqueous medium (VM1, VM31), resulting in a first mixture (S1, S31), b) transferring the first mixture (S1, S31) to the second tank (K2, K32), and c) fermenting the fungal strains in the first mixture (S1, S31) in a second aqueous medium (M2, M32) in the second tank (K2, K32) and the volume of the second aqueous medium (VM2, VM32), resulting in a second mixture (S2, S32), where the proportion of the volume of the first mixture (VM1, VM31) to the volume of the second tank (VK2, VK32) is in the range between ≧0.1% to ≦50% and where the first mixture (S1, S31) in step b) is passed through at least one high-shear mixer, the high-shear mixer (1) has a shearing geometry, such that the entire first mixture (S1, S31) entirely passes through the shearing geometry of the at least one high-shear mixer.
18. The process according to claim 17, wherein the high-shear mixer (1) is a rotor-stator mixer having a rotor (10) and a stator (20).
19. The process according to claim 18, wherein the rotor-stator mixer is a toothed-rim dispersing machine.
20. The process according to claim 18, wherein at least one of the rotor (10) and the stator of the rotor-stator mixer has at least two concentric toothed-rims (11, 12) and the other of the rotor and the stator (20) has at least one toothed rim (21, 22), wherein the at least one toothed-rim of the other of the rotor and the stator concentrically interleaves with the at least two concentric toothed-rims, wherein the first aqueous medium (M1, M31) passes through the interleaved toothed-rims.
21. The process according to claim 20, wherein the at least two concentric toothed-rims (11, 12) of one of the rotor (10) and the stator and the at least one toothed rim (21, 22) of the other of the rotor and the stator (20) have an equidistant tooth geometry and wherein the distance between adjacent teeth (13) of the respective outer toothed-rim (11) is larger than the distance between adjacent teeth (23) of the respective inner toothed-rim (21), wherein the first aqueous medium M1 passes through the interleaved toothed-rims in a direction of ascending teeth distance.
22. The process according to claim 20, wherein the first mixture (S1) passes through a gap (2) in radial direction, which gap in a radial direction is formed by the concentrically interleaving at least two concentric toothed-rims (11, 12) of one of the rotor (10) and the stator and the at least one toothed-rim (21, 22) of the other of the rotor and the stator (20), wherein the gap (2) between an outer diameter of a toothed rim and an inner diameter of a radial outwardly adjacent toothed-rim has a width between 0.2 mm and 2.0 mm.
23. The process according to claim 20, wherein the first mixture (S1) dwells for between 0.01 s and 0.004 s while passing the least two concentric toothed-rims (11, 12) of one of the rotor (10) and the stator and the at least one toothed-rim (21, 22) of the other of the rotor and the stator (20).
24. The process according to claim 19, wherein edges (14, 24) of teeth (13, 23) along a flow path through the shearing geometry have rounded edges with a radius of at least 0.2 mm.
25. The process according to claim 18, wherein the rotor (10) rotates at a speed relative to the stator between 250 and 7200 revolutions per minute.
26. The process according to claim 18, wherein the rotor (10) rotates at a peripheral speed between 2 m/s and 60 m/s.
27. The process according to claim 17, wherein the proportion of the volume of the first mixture (VM1, VM31) to the volume of the second tank (VK2, VK32) is in the range between ≧1% to ≦20%.
28. The process according to claim 17, wherein the at least one beta-glucan is selected from the group consisting of Schizophyllan and Scleroglucan, wherein the Schizophyllan or Scleroglucan are obtained by fermentation of fungal strains.
29. The process according to claim 17, wherein the fungal strains are Schizophyllum commune or Sclerotium rolfsii.
30. A process according to claim 17, wherein the tank cascade further comprises a third tank (K33) with a third volume (VK33), and the process for fermentation further comprises: d) transferring the second mixture (S32) to the third tank (K33), and e) fermenting the fungal strains in the second mixture (S32) in a third aqueous medium (M33) in the third tank (K33), wherein the proportion of the second mixture to the volume of the third tank (VK33) is in the range between ≧0.1% to ≦50%.
31. The process according to claim 30 wherein the second mixture (S32) in step d) is passed through at least one high-shear mixer, the high-shear mixer (1) has a shearing geometry, such that the entire second mixture (S32) entirely passes through the shearing geometry of the at least one high-shear mixer.
32. The process according to claim 30, wherein the proportion of the second mixture (S32) to the volume of the third tank (VK33) is in the range between ≧1% to ≦20%.
33. The process according to claim 20, wherein the first mixture (S1) passes through a gap (2) in radial direction, which gap in a radial direction is formed by the concentrically interleaving at least two concentric toothed-rims (11, 12) of one of the rotor (10) and the stator and the at least one toothed-rim (21, 22) of the other of the rotor and the stator (20), wherein the gap (2) between an outer diameter of a toothed rim and an inner diameter of a radial outwardly adjacent toothed-rim has a width between 0.4 mm and 1.2 mm.
34. The process according to claim 20, wherein the first mixture (S1) passes through a gap (2) in radial direction, which gap in a radial direction is formed by the concentrically interleaving at least two concentric toothed-rims (11, 12) of one of the rotor (10) and the stator and the at least one toothed-rim (21, 22) of the other of the rotor and the stator (20), wherein the gap (2) between an outer diameter of a toothed rim and an inner diameter of a radial outwardly adjacent toothed-rim has a width between 0.8 mm and 0.9 mm.
35. The process according to claim 20, wherein the first mixture (S1) dwells for between 0.02 and 0.07 s while passing the least two concentric toothed-rims (11, 12) of one of the rotor (10) and the stator and the at least one toothed-rim (21, 22) of the other of the rotor and the stator (20).
36. The process according to claim 20, wherein the first mixture (S1) dwells for 0.01 s+/−0.001 s while passing the least two concentric toothed-rims (11, 12) of one of the rotor (10) and the stator and the at least one toothed-rim (21, 22) of the other of the rotor and the stator (20).
37. The process according to claim 19, wherein edges (14, 24) of teeth (13, 23) along a flow path through the shearing geometry have rounded edges with a radius of more than 3 mm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0091] Exemplary embodiments of the present invention will be described in the following with reference to the following drawings.
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
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[0104] It should be noted, although not explicitly described, that also a fermentation process can be provided having more than four steps as described above with respect to
[0105] Further, it should be noted that in all three embodiments as described above
[0106] Further, it should be noted that for the embodiments described with respect to
[0107] Additionally, the proportion of the third mixture S43 to the volume of the fourth tank VK44 in the embodiment described with respect to
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Examples
[0112] The Schizophyllum commune strain used is laid open in EP 0 504 673.
[0113] Suitable nutrient media for the precultures and main cultures and cultivation conditions can be found for example in the patent EP 504 6073, EP 0 271 907 and “Process and molecular data of branched 1,3-β-D-glucans in comparison with Xanthan, U. Rau, R.-J. Müller, K. Cordes, J. Klein, Bioprocess Engineering, 1990, Volume 5, Issue 2, pp 89-93” and “Udo Rau, “Biosynthese, Produktion und Eigenschaften von extrazellularen Pilz-Glucanen [Biosynthesis, production and properties of extracellular fungal glucans]”, Postdoctoral thesis, Technical University of Braunschweig, 1997″.
[0114] Nutrient medium used: 30 g/l glucose, 3 g/l yeast extract, 1 g/l KH.sub.2PO.sub.4, 0.5 MgSO.sub.4*.sub.7 H.sub.2O
1. Preculture
[0115] Strain maintenance and cultivation of the biomass are described for example in “Oxygen controlled batch cultivations of Schizophyllum commune for enhanced production of branched β-1,3-glucans, U. Rau, C. Brandt Bioprocess Engineering September 1994, Volume 11, Issue 4, pp 161-165”. The ratio of the volumes upon transfer was about 5%.
[0116] All of the tanks of the preculture were operated at a constant speed and gassing rate so that the pO.sub.2 was always above 60%. The duration of the precultures was chosen such that the glucose did not drop below 5 g/l.
2. Main Culture
[0117] The main culture was carried out according to the process described in the literature under oxygen-limiting conditions. The procedure for the main culture is described for example in “Oxygen controlled batch cultivations of Schizophyllum commune for enhanced production of branched β-1,3-glucans, U. Rau, C. Brandt Bioprocess Engineering September 1994, Volume 11, Issue 4, pp 161-165”, “Udo Rau, “Biosynthese, Produktion und Eigenschaften von extrazellulären Pilz-Glucanen [Biosynthesis, production and properties of extracellular fungal glucans]”, Postdoctoral thesis, Technical University of Braunschweig, 1997” and “Process and molecular data of branched 1,3-β-D-glucans in comparison with Xanthan, U. Rau, R.-J. Müller, K. Cordes, J. Klein, Bioprocess Engineering, 1990, Volume 5, Issue 2, pp 89-93”,
3. Transfer of the Preculture to the Main Culture with Rotor-Stator Mixer
[0118] The increase in volumetric productivity in the main culture through the use of a toothed-wheel pump in the bypass, as described in DE 4012238 A1, could not be recreated. The opposite effect was observed in experiments that the recirculation via a bypass, as described in DE 4012238 A1, significantly reduces the volumetric productivity in the main culture.
[0119] Surprisingly, it was found that using a continuously operated rotor-stator mixer when transferring the preculture to the main culture leads to a significant increase in the STY. In this example, a rotor-stator mixer from Cavitron was used, bench instrument CD 1000 equipped with a chamber system, operated at 5-20 l/min, peripheral speed: 3-50 m/s.
[0120] The rotor-stator mixer was incorporated into the pipeline of the last tank of the preculture to the main culture tank in the reactor cascade and steam-sterilized prior to insertion in order to permit aseptic operation.
4. Determination of the Space-Time Yield
[0121] The space-time yield (STY), also called volumetric productivity, was determined by measuring the glucan concentration in a sample taken after a runtime of 72 h using a method described in the literature. The measured concentration divided by the runtime until the sample was taken (72 h) gives the space-time yield. For the purposes of simplification, relative STY are shown. The STY which were achieved without using a high-shear mixer were set as 100%.
5. Determination of the Filtration Ratio (FR Value)
[0122] Principle of Measurement:
[0123] In the determination of the filtration ratio (FR value), the amount of filtrate which runs through a defined filter is determined as a function of time. The FR value is determined according to the following formula (I)
FR=(t.sub.190g−t.sub.170g)/(t.sub.70g−t.sub.50g) (I),
where the variables and the equation have the following meaning:
t.sub.190g=time in which 190 g of filtrate are obtained,
t.sub.170g time in which 170 g of filtrate are obtained,
t.sub.70g=time in which 70 g of filtrate are obtained,
t.sub.50g=time in which 50 g of filtrate are obtained.
[0124] Thus, in each case the time span which is required for in each case 20 g of filtrate to flow through is determined, i.e. at a early time and at a late time in the filtration process, and the quotient is calculated from the two time spans. The larger the FR value, the more greatly is the filtration velocity slowed down with increasing duration of the filtration process. This indicates increasing blockage of the filter, for example by gels or particles.
[0125] The FR value is determined by the following method:
5.1. Equipment
[0126] a) Sartorius pressure filtration apparatus 16249; filter diameter 47 mm; with 200 ml digestion cylinder (Øi=41 mm)
b) Isopore membrane 1.2 μm; Ø 47 mm; No. RTTP04700 available from Merck Millipore
c) Balance
5.2 Preparation of the Glucan Solution
[0127] First, 50 g of a mixture of the glucan solution obtained from the experiments and water is prepared, i.e. in a ratio such that the concentration of the glucan is 1.75 g/l. The mixture is stirred for 10 min and checked visually for homogeneity. If the mixture is still inhomogeneous, further stirring is effected until the mixture is homogeneous. The mixture is then made up to a total amount of 250 g with 200 g of ultrapure water. Thereafter, stirring is effected for at least 1 h for homogenization, after which the pH is adjusted to 6.0 with 0.1 M NaOH and stirring is then effected again for 15 min. The pH of 6.0 is checked again. The final concentration of the glucan in the mixture is 0.35 g/l.
5.3. Carrying Out the Filtration Test
[0128] The filtration test is effected at room temperature (T=25° C.) at a pressure of 1.0 bar (compressed air or N.sub.2). [0129] place coarse support grid on the sieve tray [0130] place fine support grid on the sieve tray [0131] place membrane filter on top [0132] insert seal (O-ring) [0133] screw sieve tray and outlet tap to the cylinder [0134] close outlet tap [0135] introduce 220 g (about 220 ml) of solution [0136] screw upper cover to cylinder [0137] clamp on inlet air tube [0138] check pressure and adjust to 1.0 bar [0139] place beaker on the balance under the filtration apparatus. Press tare. [0140] open outlet tap [0141] the test is stopped when no more filtrate emerges.
[0142] By means of the balance, the amount of filtrate is determined as a function of time. The mass indicated in each case can be read visually but of course also automatically and evaluated.
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REFERENCE LIST
[0145] 1 high shear mixer [0146] 2 gap [0147] 10 rotor [0148] 11 toothed rim of rotor [0149] 12 toothed rim of rotor [0150] 13 tooth/teeth of toothed rim of rotor [0151] 14 edge of tooth [0152] 20 stator [0153] 21 toothed rim of stator [0154] 22 toothed rim of stator [0155] 23 tooth/teeth of toothed rim of stator [0156] 24 edge of tooth [0157] K1 first tank [0158] K2 second tank [0159] K31 first tank [0160] K32 second tank [0161] K33 third tank [0162] K41 first tank [0163] K42 second tank [0164] K43 third tank [0165] K44 fourth tank [0166] M1 first aqueous medium [0167] M2 second aqueous medium [0168] M31 first aqueous medium [0169] M32 second aqueous medium [0170] M33 third aqueous medium [0171] M41 first aqueous medium [0172] M42 second aqueous medium [0173] M43 third aqueous medium [0174] M44 fourth aqueous medium [0175] S1 first substance [0176] S2 second substance [0177] S31 first mixture [0178] S32 second mixture [0179] S41 first mixture [0180] S42 second mixture [0181] S43 third mixture [0182] VK1 first tank volume [0183] VK2 second tank volume [0184] VK31 first tank volume [0185] VK32 second tank volume [0186] VK33 third tank volume [0187] VK41 first tank volume [0188] VK42 second tank volume [0189] VK43 third tank volume [0190] VK44 fourth tank volume [0191] VM1 volume of first aqueous medium [0192] VM2 volume of second aqueous medium [0193] VM31 volume of first aqueous medium [0194] VM32 volume of second aqueous medium [0195] VM33 volume of third aqueous medium [0196] VM41 volume of first aqueous medium [0197] VM42 volume of second aqueous medium [0198] VM43 volume of third aqueous medium [0199] VM44 volume of fourth aqueous medium