Formwork wall panel and formwork assembly
11686112 ยท 2023-06-27
Assignee
Inventors
Cpc classification
E06B1/02
FIXED CONSTRUCTIONS
E04G11/06
FIXED CONSTRUCTIONS
E06B1/003
FIXED CONSTRUCTIONS
E04G17/14
FIXED CONSTRUCTIONS
E04B2002/8688
FIXED CONSTRUCTIONS
International classification
E04G17/14
FIXED CONSTRUCTIONS
E04G11/06
FIXED CONSTRUCTIONS
E06B1/00
FIXED CONSTRUCTIONS
Abstract
In a one aspect there is disclosed a formwork wall panel (10) having an operative inner surface (12) to face towards an inner space to be filed with building material and an opposing operative outer surface (14) having a surface finishing component (16) secured thereto. The operative inner surface (12) of the formwork wall panel (10) includes a brace coupling formation (18) operatively adapted to engage a wall panel coupling formation (20) of a brace (22) operatively extending between the formwork wall panel (10) and an opposing second formwork wall panel.
Claims
1. A formwork wall panel having an operative inner surface, to face towards an inner space to be filled with building material, and an opposing operative outer surface; wherein the operative inner surface of the formwork wall panel includes a brace coupling formation operatively adapted to engage a wall panel coupling formation of a brace operatively extending between the formwork wall panel and an opposing second formwork wall panel; wherein the brace coupling formation includes a first outer coupling member, a second outer coupling member and a central coupling member located between the first outer coupling member and the second outer coupling member, the first outer coupling member, second outer coupling member and the central coupling member extending outwardly from the operative inner surface of the formwork wall panel; wherein the central coupling member includes (i) a central coupling member stem which extends outwardly from the operative inner surface of the formwork wall panel, and (ii) a transverse central coupling member flange; wherein the wall panel coupling formation includes a first slider member and a second slider member with the first slider member and the second slider member being connected on opposing sides of a transverse slider connector; wherein the brace coupling formation defines a panel slot arrangement operatively adapted to slidably engage one of the wall panel coupling formation first slider member and the wall panel coupling formation second slider member with the panel slot arrangement including a first panel slot and second panel slot respectively adapted to slidably engage one of the wall panel coupling formation first slider member and the wall panel coupling formation second slider member; wherein one of the wall panel coupling formation first slider member and the wall panel coupling formation second slider member is connected to a brace panel of the brace with the brace panel including concrete cavities to facilitate concrete flow across the brace panel; wherein (i) the first outer coupling member and the central coupling member define the first panel slot and (ii) the central coupling member and the second outer coupling member define the second panel slot; wherein the first outer coupling member includes (i) a first coupling member stem which extends outwardly from the operative inner surface of the formwork wall panel and (ii) a transverse first coupling member flange which extends towards the central coupling member; and wherein the first outer coupling member stem includes a transverse first outer coupling member rib outwardly extending from the first coupling member stem away from the central coupling member, in use the first outer coupling member rib adapted to engage a first slot in a services channel located adjacent the operative inner surface of the formwork wall panel.
2. A formwork wall panel according to claim 1, wherein the operative outer surface includes surface finishing.
3. A formwork wall panel according to claim 1, wherein the surface finishing is produced from metal, marble or aluminum.
4. A formwork wall panel according to claim 1, wherein the first coupling member flange includes a transverse first coupling member lip extending towards the operative inner surface of the formwork wall panel.
5. A formwork wall panel according to claim 4, wherein the second outer coupling member includes (i) a second coupling member stem which extends outwardly from the operative inner surface of the formwork wall panel, and (ii) a transverse second coupling member flange which extends towards the central coupling member.
6. A formwork wall panel according to claim 5, wherein the second outer coupling member stem includes a transverse second outer coupling member rib outwardly extending from the second coupling member stem away from the central coupling member, in use the second outer coupling member rib adapted to engage a second slot in the services channel located adjacent the operative inner surface of the formwork wall panel.
7. A formwork wall panel according to claim 6, wherein the second coupling member flange includes a transverse second coupling member lip extending towards the operative inner surface of the formwork wall panel.
8. A formwork wall panel having an operative inner surface, to face towards an inner space to be filled with building material, and an opposing operative outer surface; wherein the operative inner surface of the formwork wall panel includes a brace coupling formation operatively adapted to engage a wall panel coupling formation of a brace operatively extending between the formwork wall panel and an opposing second formwork wall panel; wherein the brace coupling formation includes a first outer coupling member, a second outer coupling member and a central coupling member located between the first outer coupling member and the second outer coupling member, the first outer coupling member, second outer coupling member and the central coupling member extending outwardly from the operative inner surface of the formwork wall panel; wherein the central coupling member includes (i) a central coupling member stem which extends outwardly from the operative inner surface of the formwork wall panel, and (ii) a transverse central coupling member flange; wherein the brace coupling formation defines a panel slot arrangement operatively adapted to slidably engage a slider member of the wall panel coupling formation of the brace with the panel slot arrangement including a first panel slot and second panel slot respectively adapted to slidably engage a first slider member and a second slider member of the wall panel coupling formation of the brace; wherein the wall panel coupling formation slider member is connected to a brace panel of the brace with the brace panel including concrete cavities to facilitate concrete flow across the brace panel; and wherein the central coupling member flange includes at one end a transverse first lip extending towards the operative inner surface of the formwork wall panel and at an opposite second end a transverse second lip extending towards the operative inner surface of the formwork wall panel.
9. A formwork wall panel according to claim 8, wherein the operative outer surface includes surface finishing.
10. A formwork wall panel according to claim 8, wherein the surface finishing is produced from metal, marble or aluminum.
11. A formwork wall panel according to claim 8, wherein the first panel slot of the brace coupling formation includes (i) a first area defined by the first coupling member stem, the first coupling member flange and the first coupling member lip, and (ii) a second area defined by the central coupling stem, the central coupling member flange and the transverse first lip.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Preferred embodiments of the invention will be described hereinafter, by way of examples only, with reference to the accompanying drawings wherein:
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DESCRIPTION OF PREFERRED EMBODIMENTS
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(44) The operative inner surface 12 of the formwork wall panel 10 includes a brace coupling formation 18 operatively adapted to engage a wall panel coupling formation 20 of a brace 22, shown in
(45) The brace coupling formation 18 defines a plurality of panel slot arrangements 24 operatively adapted to slidably engage either of two slider members 26, 27 of the wall panel coupling formation 20 of the brace 22. The slider members 26, 27 are connected on opposite sides of a brace panel 28 of the brace 22. The brace panel 28 includes concrete cavities 30 to facilitate concrete flow across the brace panel 28. As shown, the panel slot arrangements 24 include a first and second panel slot 32, 34 which are respectively adapted to slidably engage the first and second slider members 26, 27 of the wall panel coupling formation 20 of the brace 22.
(46) The brace coupling formation 18 includes a first outer coupling member 36, a second outer coupling member 38 and a central coupling member 40 located between the first outer coupling member 36 and the second outer coupling member 38. The first outer coupling member 36, second outer coupling member 38 and central coupling member 40 extends outwardly from the operative inner surface 12 of the formwork wall panel 10. The first outer coupling member 36 and the central coupling member 40 define the first panel slot 32. The central coupling member 40 and the second outer coupling member 38 define the second panel slot 34.
(47) The first outer coupling member 36 includes (i) a first coupling member stem 42 which extends outwardly from the operative inner surface 12 of the formwork wall panel 10, and (ii) a transverse first coupling member flange 44 which extends towards the central coupling member 40. The outer coupling member stem 42 includes a transverse first outer coupling member rib 46 outwardly extending from the first coupling member stem 42 away from the central coupling member 40. In use the first outer coupling member rib 46 is adapted to engage a first slot 48 in a services channel 50, see
(48) The first coupling member flange 44 includes a transverse first coupling member lip 50 extending towards the operative inner surface 12 of the formwork wall panel 10. The purpose of the first coupling member lip 50 will become apparent from the below description.
(49) The second outer coupling member 38 includes (i) a second coupling member stem 52 which extends outwardly from the operative inner surface 12 of the formwork wall panel 10, and (ii) a transverse second coupling member flange 54 which extends towards the central coupling member 40. The second outer coupling member stem 52 includes a transverse second outer coupling member rib 56 outwardly extending from the second coupling member stem 52 away from the central coupling member 40. In use the second outer coupling member rib 56 is adapted to engage a second slot 58 in the services channel 50 depicted in
(50) The second coupling member flange 54 includes a transverse second coupling member lip 60 extending towards the operative inner surface 12 of the formwork wall panel 10.
(51) The central coupling member 40 includes (i) a central coupling member stem 62 which extends outwardly from the operative inner surface 12 of the formwork wall panel 10, and (ii) a transverse central coupling member flange 64. The central coupling member flange 64 includes at one end a transverse first lip 66 extending towards the operative inner surface 12 of the formwork wall panel 10. At an opposite second end the central coupling member flange 64 includes a transverse second lip 68 extending towards the operative inner surface 12 of the formwork wall panel 10.
(52) The first panel slot 32 of the brace coupling formation 18 includes a first area 78 defined by the first coupling member stem 42, the first coupling member flange 44 and the first coupling member lip 50. The first panel slot 32 also includes a second area 80 defined by the central coupling stem 62, the central coupling member flange 64 and the transverse first lip 66. The second panel slot 34 of the brace coupling formation 18 includes a first area 82 defined by the second coupling member stem 52, the second coupling member flange 54 and the second coupling member lip 60. The second panel slot 34 also includes a second area 84 defined by the central coupling member stem 62, the central coupling member flange 64 and the second lip 68.
(53) Referring to
(54) The first panel slot 32 defines a first space 86 formed between the first coupling member lip 50 of the first outer coupling member 36 and the first lip 66 of the central coupling member 40. The first space 86 is operatively adapted to allow the first slider stem 70 to pass therethrough. In use one the first slider base lips 76 is located in the first area 78 of the first panel slot 32 and the other first slider base lip 76 is located within the second area 82 of the first panel slot 32 as illustrated in
(55) The second slider member 27 includes a second slider stem 90 which extends outwardly from the slider connector 72. The second slider stem 90 is attached to a transverse second slider base 92. The second slider base 92 has two opposing second slider base lips 94 outwardly extending from the second slider base 92.
(56) The second panel slot 34 includes a first space 96 formed between the second coupling member lip 60 of the second outer coupling member 38 and the second lip 68 of the central coupling member 40. The first space 96 is adapted to allow the second slider stem 90 to pass therethrough.
(57) The second panel slot 34 includes (i) a first area 98 defined by the second coupling member stem 52, the second coupling member flange 54 and the second coupling member lip 60, and (ii) a second area 100 defined by the central coupling member stem 62, the transverse central coupling member flange 64 and the second lip 68. In use one of the slider base lips 94 of the second slider member 27 is located in the first area 98 of the second panel slot 27 and the other slider base lip 94 of the second slider member 27 is located within the second area 100 of the second panel slot 34.
(58) The formwork wall panel 10 at one end includes a first joining formation 102 and at a second opposite end a second joining formation 104. The first and second joining formations 100, 102 are operatively adapted to join the formwork wall panel 10 to two adjacent, non-illustrated formwork wall panels located on opposite sides of the formwork wall panel 10.
(59) The first joining formation 102 includes a first joining stem 106 outwardly extending from the operative inner surface 12 of the formwork wall panel 10 and a transverse male member 108 outwardly extending from one side of the first joining stem 106. The first joining stem 106 includes a first transverse joining rib 110 extending outwardly in a direction opposite to the male member 108. The operative inner surface 12, the first joining stem 106 and the transverse joining rib 110 define a first flange opening 112 for slidably receiving a first flange 114 of a panel joining member 116 shown in
(60) The second joining formation 104 includes a second joining stem 118 outwardly extending from the operative inner surface 12 of the formwork wall panel 10 and a transverse female member 120 outwardly extending from one side of the second joining stem 118. The second joining stem 118 includes a second transverse joining rib 122 extending outwardly in a direction opposite to the female member 120. The operative inner surface 12, the second joining stem 118 and the second transverse joining rib 122 defines a second flange opening 124 for slidably receiving a second flange 126 of another panel joining member 116 as shown in
(61) The male member 108 of the formwork wall panel 10 is operatively adapted to be received and held by the female member 120 of a non-illustrated adjacent formwork wall panel. The male member 108 includes a male gripping formation 128 operatively associated with a complemental female gripping formation 130 of the female member 120.
(62) The male gripping formation 128 is provided in the form of male teeth operatively adapted to engage female gripping teeth providing the female gripping formation 130.
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(68) The outer surface 14 of the first formwork wall panel 10 is spaced apart from the outer surface 14 of the second formwork wall panel 10a to form an insulation space 202. The first formwork wall panel 10 is secured to the second formwork wall panel 10a via spacer connectors 204 which extend across the insulation space 202. In use the insulation space 202 is not filled with building material to provide insulation between the first formwork wall panel 10 and the second formwork wall panel 10a.
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(77) Each window frame track 310 includes a track stem 314, outwardly extending from its window cavity side 306, and a transverse track member 316. The cavity member 312 defines a track slot 318 which is complemental to the shape of the window frame tracks 310 and is adapted to slidably receive a single window track 310. By providing a plurality of window frame tracks 310 the position of the cavity member 312 on the window frame members 302, 304 can be adjusted to accommodate differently positioned wall cavities of different walls.
(78) The window frame members 302, 304 each includes a window attachment member 320 outwardly extending from the window side 38 of the window frame members 302, 304. In use a non-illustrated window pane will be secured to the window attachment member with suitable fasteners.
(79) As shown in
(80) Each window frame member 302, 304 includes a plurality of longitudinally extending support channels 334, 336 for strengthening the window frame members 302, 304. The operative upper window frame member 302 will take the place of a lintel and for this reason a window frame bracing formation 338 is provided for additional strength within its support channels 334. Furthermore, stiffeners 340 are provided for location within the support channels 336 of the window frame members 302, 304. The stiffeners 340 include teeth 342 as shown. In use the stiffeners 340 not only provide added strength, they will also deter the ingress of moisture.
(81) The embodiment window assembly 300 allows a builder to install a window pane towards the end of the construction process. This will avoid damage to the window pane and also reduce the amount of building dirt accumulating on the window panel during the building process.
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(83) The cross-brace 358 includes an adjustment configuration 364 for adjusting the length of the cross-brace 358. The adjustment configuration 364 includes an outwardly extending pin 366 on the inner brace member 362 operatively located within an elongate slot 368 of the outer brace member 360. The outer brace member 360 includes an outer threaded portion 370. The threaded portion 370 includes threaded adjustment members 372 operatively adapted to engage the pin 366 so to adjust the cross-brace 358 to a desired length by telescopically moving the outer and inner brace members 360, 362.
(84) The wall brace upright 354 and wall brace base 356 include adjustment holes 374 that enable adjustment of the position of the cross-brace 358. In a new position the cross-brace 358 is secured in place with suitable fasteners 376 which pass through the adjustment holes 374 and brace holes 378 of the cross-brace 358.
(85) The wall support assembly 350 includes an upright 380 laterally spaced apart from the wall brace upright 354. As shown, the wall brace upright 354 is telescopically coupled to the upright 358 via a cross-member 382 so that the distance between the wall brace upright 354 and the upright 380 can be adjusted subject to the thickness of the formwork wall to be supported. The cross-member 382 includes a sleeve 383 which slidingly receives an upper portion of the wall brace upright 354. The wall brace upright 354 and the upright 360 include two sets of elongate, parallel co-extensive support beams 384 to support outer surfaces of the walls of a non-illustrated formwork assembly.
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(87) It is envisaged that embodiment formwork wall panels could be produced from a range of different materials.
(88) It will be appreciated that the formwork assembly described above could be employed in a variety of shapes without departing from the spirit of the invention. A number of such variations are depicted in
(89) Although the invention is described above in relation to preferred embodiments, it will be appreciated by those skilled in the art that it is not limited to those embodiments, but may be embodied in many other forms.