Converter with power management system for household users to manage power between different loads including their electric vehicle
11689118 · 2023-06-27
Inventors
- Peter Ibrahim (Westmount, CA)
- Hani Vahedi (Brossard, CA)
- Jean-Hugues Deschênes (Montréal, CA)
- Marc-André Forget (Saint Lazare, CA)
Cpc classification
H02M7/483
ELECTRICITY
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/63
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/92
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/30
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60L53/62
PERFORMING OPERATIONS; TRANSPORTING
B60L53/20
PERFORMING OPERATIONS; TRANSPORTING
H02J3/322
ELECTRICITY
B60L53/665
PERFORMING OPERATIONS; TRANSPORTING
H02M7/53
ELECTRICITY
Y02T90/167
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y04S30/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60L53/30
PERFORMING OPERATIONS; TRANSPORTING
B60L53/20
PERFORMING OPERATIONS; TRANSPORTING
B60L53/62
PERFORMING OPERATIONS; TRANSPORTING
H02J3/38
ELECTRICITY
H02M7/483
ELECTRICITY
H02M7/53
ELECTRICITY
Abstract
An apparatus and method for managing power output of a converter has been provided by present disclosure having an electrical entry power sensor for measuring power drawn by an electrical entry of a household, a power drawn increase prediction module, a power budget controller managing power allocation to restrict a current level output by the power converter so as to prevent power drawn by the electrical entry from exceeding a predefined limit should the greatest probable jump in power drawn occur, a user interface allowing a user to request changes to said current level output by the power converter to charge an electric vehicle, wherein the power budget controller makes suggestions to said user to adjust said power drawn and has the user confirm said changes in order to reallocate said allocation according to said user's adjustments.
Claims
1. A power conversion apparatus comprising: an AC port; at least one DC port; a power converter; an electrical entry power sensor for measuring power drawn by an electrical entry of a household; a power drawn increase prediction module having an input for receiving a value of the power drawn and an output providing a value of a greatest probable jump in power drawn at the electrical entry; a power budget controller managing power allocation to restrict a current level output by the power converter so as to prevent power drawn by the electrical entry from exceeding a predefined limit should the greatest probable jump in power drawn occur; a user interface allowing a user to request changes to said current level output by the power converter to charge an electric vehicle; wherein the power budget controller makes suggestions to said user to adjust said power drawn and has the user confirm said changes in order to reallocate said allocation according to said user's adjustments.
2. The apparatus in claim 1 said conversion apparatus further comprises an optional sheddable load switch to reduce the user and wherein said suggestions include opening said sheddable load switch to reduce the power drawn by the household to achieve requested changes to said current level output.
3. The apparatus in claim 1, wherein said suggestions include reducing a charging intensity of another electric vehicle to achieve requested changes to said current level output.
4. The apparatus in claim 1, wherein said suggestions includes reducing a household load by switching certain electric consuming apparatus to achieve requested changes to said current level output.
5. The apparatus in claim 1, wherein said suggestions includes using a battery to achieve requested changes to said current level output.
6. The power conversion unit in claim 1, wherein said battery is the battery of another electrical vehicle.
7. The apparatus in claim 1, wherein said greatest probable increase is determined based on long-term observation data regarding consumption patterns.
8. The apparatus in claim 1, wherein said power predictor may predict a more aggressive amount for said greatest probable increase until it gathers enough data on consumption patterns available.
9. The apparatus in claim 1 further comprising a display showing EV charge rate, mains power drawn and power limit.
10. The apparatus in claim 1 further comprising showing said value of a greatest probable jump in power drawn at the electrical entry.
11. The apparatus in claim 1 further comprising showing power received from a local generation source, e.g. solar, wind, micro-hydro or internal combustion engine generator.
12. The apparatus in claim 1 further comprising inverter and rectifier in said power converter and user input option to draw DC power from one EV to fast charge another EV.
13. The apparatus in claim 1, wherein suggestion is for a user to turn off a household load, and said user interface receives input to confirm switching off and power budget controller confirms the switching off through rapid reduction in said power drawn as measured by said electrical entry power sensor prior to increasing a charging rate of said EV.
14. The apparatus in claim 1, wherein said user interface comprises a display on a wall-mounted unit associated with apparatus.
15. The apparatus in claim 1, wherein said user interface comprises a web browser or app interface in network or wireless communication with said power budget controller.
16. A method for managing power consumption in an electrical entry using a power converter: measuring power drawn at the electrical entry to determine a total power consumption of a network connected to the electrical entry; determining a value of a greatest probable jump in power drawn using the total power consumption at the electrical entry; managing a power allocation of the converter to restrict a power output by said power converter as to prevent power drawn by the electrical entry from exceeding a predefined limit should the greatest probable jump in power drawn occur; in response to receiving a request from a user to apply changes to the power allocation, providing suggestions to said user to adjust said power drawn; receiving confirmation from said user regarding the adjustment; reallocating said power allocation based on the request accordingly.
17. The method of claim 16, wherein the receiving confirmation from said user regarding the adjustment comprises: receiving user instructions regarding said suggestions; and implementing said suggestions based on said user instructions.
18. The method of claim 16, wherein the providing suggestions to adjust the power drawn comprises providing suggestions to adjust the power allocation of the converter.
19. The method of claim 16, wherein said providing suggestions to adjust the power drawn comprises providing suggestions to adjust power consumption of one or more loads connected to the electrical power entry.
20. The method as defined in claim 16, wherein the method further comprises: adjusting said power allocation to reduce charge rate of a first EV connected to said converter in order to increase charge rate of a second EV connected to said converter.
21. The method as defined in claim 16, wherein the method further comprises adjusting said power allocation based on power received from a local power source.
22. The method of claim 16, wherein the determining the value of the greatest probable jump in power drawn using the total power consumption at the electrical entry further comprises using previously collected data on the total power consumption.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present examples will be better understood with reference to the appended illustrations which are as follows:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
DESCRIPTION
(21) Reference throughout this specification to “one embodiment,” “an embodiment,” or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases “in one embodiment,” “in an embodiment,” and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment.
(22) Moreover, the described features, structures, or characteristics of the invention may be combined in any suitable manner in one or more embodiments. It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the scope of the invention. Thus, it is intended that the present invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents. Reference will now be made in detail to the preferred embodiments of the invention.
(23) Throughout this application, the term “EV Level 2 apparatus” refers to a single-phase AC EV apparatus and the term “EV Level 3 apparatus ” refers to a DC EV apparatus.
(24)
(25) The electrical entry typically comprises a usage meter, the main breaker having a rating corresponding to the total permitted load (e.g. 100 A or 200 A), and a panel having circuit breakers for each household circuit which may be supplied with 240 VAC power or 120 VAC power from the split phase 240 VAC input. While most circuit breakers have capacities of between 15 A to 30 A, some can be lower (namely 10 A) and some may be larger, such as 40 A, for large appliances. In some countries, electrical entries have a lower capacity, such as 40 A to 60 A, and in countries with 240 VAC in all household circuits, the power is not a split phase, but regular single phase 240 VAC (the voltage level used can vary from about 100 V to 250 V).
(26) It will be appreciated that embodiments are not restricted to split single phase 240 VAC power systems and that the embodiments disclosed herein can be adapted to the power networks in use that are single or three phases of any existing AC voltage delivered to the electrical entry of homes or businesses.
(27) As illustrated in
(28) In some embodiments, the converter may be a modular multi-level circuit benefiting from modular converter circuits uni- or bi-directional. In one embodiment, the converter circuit or modules may be multilevel converter topology including three, five or seven level topologies. The details of a 5-level Packed U-Cell (PUC 5) which may be used with the different embodiments of the present disclosure has been disclosed by the applicant in the international PCT patent application having serial number PCT/CA2018/051291 with the publication number WO/2019/071359.
(29) As mentioned, the converter may feature the 5-level Packed U-Cell topology working in a rectifier mode providing an active rectifier with power factor correction. The apparatus has several noteworthy advantages over other types of converters and features a boost mode operation which allows supra-AC peak output while reducing or eliminating input side current harmonics.
(30) As shown in
(31) The inductive filter 110 in this non-limiting example is a 2.5 mH inductor. For a typical 1 to 3 kW range of power to be delivered (during all charging states of full power to under-power), a 1 mH line inductor provided good results which complied with existing standards. For higher power ranges, the inductance may be reduced; for example, for high wattage (e.g. greater than 2 kW, and preferably greater than 3 kW, and more preferably approximately 5 kW) power rating, the inductive filter 110 may instead use a 500 μH inductor. Conveniently the present design allows for a small geometry of the overall power conversion circuit 100, due in part to the small size of the inductive filter 110. The inductive filter 110 can vary according to design as chosen based on the application, power rating, utility voltage harmonics, switching frequency, etc. Although the simplest such filter is a single inductor, in an alternative embodiment the inductive filter 110 may include a combination of inductor(s) and capacitor(s), e.g., an (e.g., 2 mH) inductor connected to a capacitor (e.g., 30 μF), itself connected to ground. The choice of the filter has an impact on the overall size of the design and losses, with a bigger filter increasing the size of the overall design and generally incurring more losses.
(32) The 5-level circuit comprises a high-voltage capacitor 120, at least one low-voltage capacitor 125, two high-voltage power switches 130a, 130b connected between a first terminal 135 and respective opposed ends 145a, 145b of the high-voltage capacitor 120, two intermediate low-voltage power switches 140a, 140b, each connected between respective ones of the two opposed ends 145a, 145b of the high-voltage capacitor 120 and respective opposed ends 155a, 155b of the low-voltage capacitor 125, and two terminal low-voltage power switches 150a, 150b each connected between a second input terminal 160 and respective ones of the opposed ends 155a, 155b of the low-voltage capacitor 125.
(33) Referring to
(34) The details of how the PUC 5 circuit functions in the rectifier and inverter switching as well as details on the switching states of the PUC 5 has been disclosed by the applicant in the international PCT patent application having serial number PCT/CA2018/051291 with the publication number WO/2019/071359.
(35) In some embodiments the present disclosure provides a power management system for allowing implementation of a user's request. In
(36) A logging module 1904 stores in a memory at least one parameter derived from the current drawn as measured by a sensor 1102, less any power drawn by the rectifier circuit over time for various sub-periods within each day. This parameter can be the greatest probable increase in non-charging loads for the present time period and the present non-charging load. Jumps in load can be derived from one or more appliances turning on. AC motors, such as heat pump and air conditioning compressor motors, typically draw at least twice their steady-state current when starting. As can be appreciated, the probability of an increase in power drawn can be within a desired likelihood, such as within 97% probability.
(37) An available power predictor calculator 1108 receives the current drawn value, and the logging module parameter and provides a maximum charge load value to power budget controller 1906 as a function of a predetermined electrical entry maximum power load. The maximum load value for the electrical entry can be set using a user interface.
(38) The power budget controller 1906 receives the maximum charge load value and, from the battery management interface, the desired charge voltage value and desired charge current value and provides the control input to the rectifier circuit.
(39) In one embodiment, the greatest probable increase is determined based on long-term observation data. Until such data is acquired, the available power predictor may behave more conservatively, and as the certainty increases about the prediction, the predictor calculator can be more aggressive.
(40) In another embodiment, the variations in power consumption are analyzed to determine the number and sizes of the main household loads. A behavior pattern for these loads is then detected. Loads that are estimated to be on, can only be turned off, and so they do not contribute to a risk of increasing the total load. The probability that a load will turn on is based on the state of other loads, time of day and time of year. For example, if a water heater is off, there can be a higher likelihood that it will turn on at any given moment from 7 AM to 8 AM due to water usage than from 11 PM to 6 AM. In summer, electric heating loads are unlikely to turn on, while AC is more likely, and the opposite may hold true in winter. Based on behavior patterns and the current estimate of what loads are on, the available power predictor can predict the greatest probable immediate increase in power.
(41) The power budget controller 1906 considers the risk of the greatest probable increase in power to determine what power is available to the charger for consumption, and the power budget controller causes the rectifier circuit and/or the DC-DC down converter to adjust DC power delivered to the EV when the requested power would be too great.
(42) Furthermore, the power budget controller 1906 can consider battery degradation when setting the charging rate. This can involve referencing a predetermined maximum charge current or power value. As described below, a user-selected charge aggressivity level can also be referenced.
(43) In one embodiment, when the available power predictor module 1108 forecast that an increase in power is probable that could risk exceeding the power budget (entry limit), an optional sheddable load switch 1922 can be used to prevent a significant load from drawing power that can result in exceeding the power budget. This can delay or shift the added load to avoid exceeding the power budget of the electric entry. The sheddable load switch can include a line voltage power switch connected between one or more electrical loads and the electrical panel, for example, a water heater, to prevent the load from drawing current from the electrical panel with the risk that such additional load could exceed the power budget. Preferably, the load switch includes a sensor, for example, a current sensor, to measure whether the load is currently drawing power. In this way, the power budget controller can detect if the load in question is drawing power. The sheddable load switch, when open, can be equipped with sensors to detect when the disconnected load is looking to draw power, and in this case, the power budget controller can then decide to reconnect the load after reducing DC charging power accordingly.
(44) Some loads that draw high current include control electronics that draw a small load in a standby state, for example, less than about 100 watts. In this case, it is possible to include bypass low power AC to the sheddable load while the sheddable load switch is open. An example of a low-power AC bypass connection is an isolation transformer configured to provide about ten to several tens of watts of power for the electronics of the sheddable load. When the load switches on, the sheddable load switch module can detect the draw of power on the load side of the isolation transformer and then signal the power budget controller to decide whether to reduce DC charge power to allow the sheddable load to be reconnected to full AC power, or whether DC charging at the same rate should continue. When DC charging load demand is over and then permits, the sheddable load can be reconnected.
(45) In some embodiments, after system sets up all the limitations to avoid going over the budget, a user may still submit a request for a change this setting. For example, the user may request to have the EV vehicle be charged faster than what was allowed by the system. In such scenarios, the system may use the power drawn increase prediction module 1108 and the data available in logging module to make suggestions to the user to reduce the household load and create possibility of charging the vehicle with a higher charging aggressivity.
(46) In one example, the system may use different sensors for different loads or use a smart home system to recognize different loads and send the required suggestions accordingly.
(47) In some embodiments, the user may need to implement the changes and confirm with the converter that the changes have been implemented before the system changes the converters power allowance budget in accordance with the user's request.
(48) In embodiments and for some of the suggestions, the system may be able to implement the changes upon on receiving the confirmation from the user. For example, if two EVs are charging simultaneously and the user wants to increase the charging intensity of one of them, the converter may suggest reducing the charging intensity of the other EV and upon user's confirmation implement such change. In another example, the load may be a household appliance like a dryer working with a smart home system. Upon receiving the confirmation, the converter may communicate with the smart home system to turn off that specific load to increase the charging intensity.
(49) In one example, the converter may communicate independently with certain electrical appliances or as explained before have a sheddable load switch to reduce the household load and cope with a user suggestion.
(50) It would be appreciated by those skilled in the art that the modules may be instructions saved on one or more non-transitory computer-readable mediums and may be performed by one or more processors. This may include a computer device connected to the converter circuit or located in a remote location, such as in cloud technology, controlling the converter.
(51) The embodiment in
(52) In one embodiment, the user may request the energy management system of the converter to minimize the electrical expense of the household. Again, the system may make specific suggestions and ask for the user's confirmation to implement them.
(53) For example, the energy management system may recognize that the electricity tariff is higher at certain times and in order to reduce the energy bill make suggestions to the user to reduce some loads during the energy tariff peak hours. In some other examples, the system may suggest using a local energy source like a backup battery or EV battery for household energy use during the peak hours. This way a backup battery or an EV battery is charged during the times that the energy tariff is low and may be used during peak hours to reduce the energy expense of the household or even help the network during the peak hours of energy consumption.
(54) The network interface 1902 can be a conventional data interface, such as ethernet, Wi-Fi, etc., associated with a computer. The logging module 1904, power budget controller 1906, available power predictor 1908 and the charging power program module 1910 can be implemented in software stored in the memory of the computer and executed by a processor of the computer to perform the operations as described below.
(55)
(56) When a user request fast charging of the vehicle, for example by touching on the interface screen shown in
(57) In one embodiment, the apparatus can connect to electric devices and control them remotely as to reduce the load. This may be done by user confirmation or set up to be done completely automatically.
(58)
(59) Referring to
(60) This way the value of the greatest probable jump in the power drawn would be calculated. Using this data and the current power drawn the converter allocates the amount of power it may provide to different devices such as EV(s), backup battery or any other load. This amount may be adjusted by the amount of energy received from a source for example solar panels, a local power generator or a backup battery.
(61) If a user request changes to this power allocation, the converter power manager may provide the user with different suggestions and may ask the user the confirm the suggestion. This may include asking the user to implement the changes and confirm their implementation or asking for permission to implement the changes. If in the other hand the user does not confirm the changes the converter may make different suggestions but would continue working in the same manner until a confirmation is received.
(62) In some embodiments, the converter may ask the user for permission to implement the same suggestions in similar situations. In another embodiment, the user may use an interface to prioritize options and therefore, change the order of the suggestions and or set up the system to accept certain suggestions automatically.
(63) In one embodiment, the system may learn from the accepted suggestions and modify the order of the changes based on the prior user confirmation patterns. In some examples, the system may use machine learning and AI algorithms known in the art to modify these suggestions.
(64)
(65) As shown in
(66) In
(67)
(68)
(69) In some embodiments, the display in
(70) Referring to
(71)
(72) In one embodiment, the apparatus may have a calibration mode in which it may learn how each electric device may affect the total household load. It may ask a user to turn the devices in the house on and off to measure and register its effect on total load and later make suggestions accordingly. It may also have sensors at different parts of the house to measure consumption and make suggestions accordingly.
(73) As shown in
(74) Although the above description has been provided with reference to a specific example, this was for the purpose of illustrating, not limiting, the invention.