Configurable Patient Ceiling Lift
20170360635 · 2017-12-21
Inventors
Cpc classification
International classification
Abstract
A ceiling lift assembly includes first and second motor units which can be operated together in a dual mode configuration and which can be operated in a single mode operation, in which only one of the motor units is operative with the other motor unit being dormant. The system provides routines for switching between the single and dual modes of the assembly and which ensure that in each mode the necessary parts of the apparatus are in an operative condition, whereas those parts of the apparatus which are not used are placed in a storage condition to avoid inconvenience or injury to personnel and patients. The apparatus also includes a motor unit support device of a structure which can accommodate asymmetric loads, on one motor unit only without causing deformation of the support structure.
Claims
1. A configurable patient ceiling lift system, comprising: first and second motor units; first and second tensile support members operatively associated with a winding assembly to adjust an operative length of the first and second tensile support members by extending or retracting the first and second tensile support members, each of the first and second tensile support members including a coupling for attachment to a patient sling; a control unit coupled to the first and second motor units and configured to operate the first and second motor units in a dual mode or a single mode, wherein in the dual mode the first and second motor units are both operable and in the single mode the first motor unit is operable and the second motor unit does not operate.
2. The configurable ceiling lift system according to claim 1, wherein the second motor unit is disabled in the single mode.
3. The configurable ceiling lift system according to claim 1, wherein the control unit is operable to retract one of the first and second tensile support members in the single mode.
4. The configurable ceiling lift system according to claim 1, further comprising a handheld controller coupled to the control unit, the controller including an input for switching between the dual and single modes.
5. The configurable ceiling lift system according to claim 1, further comprising a display unit associated with the first motor unit, the display being operative to indicate the operating mode of the system, and wherein the display unit includes at least one input device for operating the system.
6. (canceled)
7. (canceled)
8. The configurable ceiling lift system according to claim 1, further comprising at least one position sensor coupled to at least the tensile support member of the first motor unit, the position sensor being operable to sense at least one position of the tensile support member.
9. The configurable ceiling lift system according to claim 1, further comprising at least one load sensor coupled to at least the tensile support member of the first motor unit, the at least one load sensor being operable to sense load on the tensile support member of the first motor unit.
10. The configurable ceiling lift system according to claim 1, wherein the control unit is incorporated in or associated with the first motor unit.
11. The configurable ceiling lift system according to claim 1, wherein the first motor unit is a master unit and the second motor unit is a slave unit, the first and second motor units being communicatively connected to one another.
12. The configurable ceiling lift system according to claim 1, further comprising a trolley element on which the first and second motor units are attached, the trolley element including wheel elements attachable to a ceiling rail system.
13. The configurable ceiling lift system according to claim 12, wherein the trolley element includes a first trolley member supporting the wheel elements and a second trolley member to which the first and second motor units are attached, the first and second trolley units being rotatable relative to one another.
14. The configurable ceiling lift system according to claim 13, wherein the first and second trolley units are coupled to one another by a rotatable coupler, the coupler including first and second concentric coupling rings with a cooperating rolling coupling therebetween, each coupling ring being attached to a respective one of the first and second trolley members.
15. A method of configuring a ceiling lift system, which system includes: first and second motor units; first and second tensile support members operatively associated with a winding assembly to adjust an operative length of the first and second tensile support members by extending or retracting the first and second tensile support members, each of the first and second tensile support members including a coupling for attachment to a patient sling; a control unit coupled to the first and second motor units and configured to operate the first and second motor units in a dual mode or a single mode; the method including the steps of: operating both the first and second motor units together in the dual mode, and operating the first motor unit and keeping the second motor unit in a non-operating condition in the single mode; whereby attaching a double patient spreader bar assembly to the tensile support members of the first and second motor units in the dual mode, and attaching a single spreader bar to the tensile support member of the first motor unit in the single mode.
16. The method according to claim 15, further comprising the step of disabling the second motor unit in the single mode.
17. The method according to claim 15, further comprising the step of retracting the tensile support member of the second motor unit in the single mode.
18. The, system according to claim 1, wherein at least one of the first and second tensile support members comprises a strap.
19. The system according to claim 1, wherein at least one of the first and second tensile support members comprises a a webbing, belt, rope, wire, cord, cable and/or chains.
20. The system according to claim 1, wherein at least one of the first and second tensile support members is substantially rigid when placed in tension along its length and movable in other directions to dynamically support a patient.
21. The system according to claim 1, wherein the winding assembly comprises the first motor unit, wherein the first tensile support member is coupled to the first motor unit.
22. The system according to claim 21, wherein the winding assembly further comprises the second motor unit, wherein the second tensile support member is coupled to the second motor unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Embodiments of the present disclosure are described below, by way of example only, with reference to the accompanying drawings, in which:
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DESCRIPTION OF THE ILLUSTRATIVE EMBODIMENTS
[0045] Referring first to
[0046] The motor unit 16 is operatively associated with, coupled to and/or includes a tensile support member, such as a flexible element or strap 18, which in practice is attached to a motorised spool or drum within the motor unit 16, and which can be unwound from the spool to lengthen the strap 18 and wound on the spool to shorten the strap 18, again in known manner. One skilled in the art would appreciate that one or more or any number of tensile support members may be operatively associated with, coupled to and/or form part of a motor unit to facilitate patient support. In one embodiment, the tensile support member is configured to be coilable about the drum or motorized spool of motor unit 16 and having sufficient tensile strength for lifting a patient. In an exemplary embodiment, the support member may be rigid in tension along its length yet permit motion in other directions to dynamically support a patient, inclusive of bariatric patients. Exemplary support members may include webbing, belts, rope, wire, cord, cable and chains. The strap 18 includes a coupler at its lower, free end, to which there can be attached a spreader bar 20, again of known form. The coupling can be any fastener, connector, attachment or securement mechanism suitable for connection to spreader bar 20. The spreader bar 20 includes coupling points 22, which are spaced from one another and specifically at either end of the bar 20. The coupling points 22 act as attachments for a sling 24, as shown in
[0047] While a system as shown in
[0048] The motor units 16 are operable to release and withdraw lengths of strap 18 such that the spreader bars 20 can be raised or lowered as required. For instance, the straps 18 can be lengthened to lower the spreader bars 20 towards a patient reclining on a bed and then wound into the motor units 16 to raise the spreader bars 20 and thus to raise the patient while carried in the sling 34. The motor units 16 are, for this purpose, controlled by a caregiver such as nurse, and are advantageously movable independently of one another so that the patient can be moved to different positions while suspended in the sling 34. For example, the patient can be held in a substantially reclining position as shown in
[0049] As explained above, issues arise with seeking to handle patients of different size in a common system, useful for maximising the usage of a patient lift care facility.
[0050] One solution which has been proposed is shown in
[0051] In
[0052] In
[0053] It is also known to use two independent spreader bars and two motor units to provide a tilt function, but these can present a limitation with regard to patients who are in the lower spectrum of patient size, in particular with precautions being necessary when using slings intended for smaller patients (both in height and body mass) in a spreader system intended or able to accommodate larger patients. This is especially true for patients who have lack of body tonus. The combination of a small sling and large spreader bar can create a large opening through which a patient can slide, particularly when using the tilting function and when left unattended. This is caused by the fact that the shoulder loops and legs loops of the sling are attached further away than when used with a smaller spreader bar. This can be seen in FIG. 6, in which a spreader bar arrangement 22 designed for larger patients is used with a sling 24 designed for a smaller patient, in which it can be seen that the straps 26 of the sling 24 are spread outwardly, leaving large gaps 30 through which the patient can fall. This can be contrasted with the arrangement of
[0054] Examples are shown in
[0055]
[0056] The same system 100 is shown in
[0057] The principal components of the system 100 are shown in
[0058] A spreader bar assembly 22 is attached to the two straps 112, 114 for supporting a larger patient, with a sling 110 for attachment to the spreader bar assembly 22, in known manner.
[0059] Referring now to
[0060] The trolley 106 also includes a lower frame member 142 which is attached to the upper frame member 130 by a rotatable coupling 144 of suitable form. Thus, the lower frame member 142 can rotate relative to the upper frame member 130. The lower frame member 142 includes a plurality of suitable attachment points 146 to which a motor unit 102, 104 can be attached. The trolley 106 thus couples the motor units 102, 104 to rail system 108 in a manner which allows the motor units to rotate horizontally, thereby to rotate a patient carried by the ceiling lift system.
[0061] Referring now to
[0062] The rotary coupling element 144 includes inner and outer concentric rings 150, 152 which are able to rotate relative to one another, having a suitable rotational mechanism therebetween, which may for example be ball bearings disposed within annular channels (an internal channel in the ring 150 and an external channel in the ring 152).
[0063] Each ring 150, 152 comprises a plurality of holes therein, which may be threaded bores as appropriate, such that the rings 150, 152 can be fixed to a respective one of the upper and lower plates 130, 142 by suitable bolts. The use of a large diameter rotary connecting element 144 of this nature provides mechanical strength and stiffness to the trolley 106, enabling it to support asymmetrical loads on the trolley 106 which can occur, for example, during single mode use, that is when only one of the motor units 102, 104 is operated. In various embodiments, the trolley unit 106 will be configured to support very substantial loads, for example in excess of 270 kilograms.
[0064] The lower case in part 142 also includes upstanding walls and cross-members welded or otherwise fixed thereto, forming a chamber in which the rotary coupling member 144 can reside and which again provides mechanical strength and stiffness to the trolley unit 106. This structure can minimise or prevent deformation of the trolley 106 during asymmetrical loading and also during loading with very heavy patients.
[0065] The motor unit fixing elements 146 are, in this embodiment, box sections, again for strength and rigidity.
[0066] The trolley 106 has a large footprint, which provides for spread of the load and reduction in deflection forces. It has been found that trolleys having a design of this nature may deflect at their furthest point by a maximum of 5-10 mm under an asymmetrical load of 160 kilograms on one of the motor units and 0 kilograms on the other unit. This enables operating push/pull forces to be below 156 Newtons measured at the end of a spreader bar when rotating a patient supported in the assembly.
[0067] The trolley unit 106 can be made of any suitable material, including iron, steel, aluminum and so on.
[0068] Referring now to
[0069] There are a number of safety conditions which can be verified at step 202. A first condition involves detect, via a suitable load sensor provided in the motor units 102 and 104, that a mass exceeding 12 kilograms is suspended on any of the straps 112 and 114 (via any spreader bar attached thereto) when a request for reconfiguration is made. If such a load has been exceeded, the process is aborted and as a result steps 204 and 206 are not carried out.
[0070] Another condition applies during the reconfiguration process when, for instance, an automated motion of winding one of the straps 112, 114 into its respective motor unit is due to occur and the system 1010, via the leading motor unit, detects if: a) the lifted weight increases rapidly (for instance an increase of 3 kilograms in half a second or so) or b) the maximum lifted weight reaches or exceeds a value of around 12 kilograms. Again, the mode switch process is aborted in these circumstances.
[0071] It will be appreciated that for these purposes the driven control unit 102 will be provided with processing circuitry, typically including a microprocessor, suitable memory, load sensor and/or position sensor connected to the straps, an input/output interface and other conventional components.
[0072] The operation of the unit 100 is depicted in the sequence of steps shown in
[0073] The apparatus 100, in the dual mode, would normally have attached thereto a two-strap spreader bar assembly 22 of the type previously described. In operation, in the first stage, a raise or lift button 162 on the hand-held device 160 is pressed for a period, typically at least two seconds, to cause the assembly 100 to raise the spreader bar assembly 22 to a convenient height. It is during this lifting period that the safety condition of the support load is checked.
[0074] The spreader bar assembly 22 is then detached from the straps 112, 114 and can be stored in a suitable clip 164 located on a patient cart, support wall or the like.
[0075] Once the spreader bar 22 has been removed, as shown in
[0076] Finally, as shown in
[0077] Referring now to
[0078] Referring to the detail of
[0079] Next, as shown in
[0080] Once the single mode has been selected, the system can exit to the normal mode of operation, in which any further control by the handset 160 will cause only the driven motor 102 to operate, with the leading motor 104 being at rest, or prevented, from operating. As can be seen in
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[0082] In the first instance, as shown in
[0083] Next, as shown in
[0084] Once lowered sufficiently, as shown in
[0085] With reference now to
[0086] In the first instance, as shown in
[0087] Once the dual mode has been activated, as shown in
[0088] Once the strap 112 has been lowered sufficiently, as shown in
[0089] Thus, the system disclosed herein provides a ceiling lift assembly which can be used both in the dual mode and in a single mode, useful for lifting patients of a large range of sizes and weights, which does not inconvenience or put at risk the user or patient, and which is also able to support a patient's weight without undue deformation of any components of the assembly caused by the patient load.
[0090] Although the embodiment described uses two separate motor units, it is to be understood that the motor units could be incorporated into the same casing and could also comprise a common motor, that is having two drums driven by the same motor through suitable transmissions. There may also be provided more than two motor units, for instance three or more motor units to have three or more straps, where all three can be used in a combined mode, some can be operated together and the other or others separately, and also in single mode where only one is operated.
[0091] All optional and preferred features and modifications of the described embodiments and dependent claims are usable in all aspects of the illustrative embodiments taught herein. Furthermore, the individual features of the dependent claims, as well as all optional and preferred features and modifications of the described embodiments are combinable and interchangeable with one another.
[0092] While systems and methods have been described with reference to certain embodiments within this disclosure, one of ordinary skill in the art will recognize that additions, deletions, substitutions and improvements can be made while remaining within the scope and spirit of the invention as defined by the appended claims.
[0093] The disclosure in the abstract accompanying this application is incorporated herein by reference.