Sonar unit
11686842 ยท 2023-06-27
Assignee
Inventors
- Chiaki Sumi (Kariya, JP)
- Takaaki Nakamura (Kariya, JP)
- Toshihito Nagai (Kariya, JP)
- Gaoyang Hong (Suzhou, CN)
Cpc classification
B60R16/0231
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A sonar unit includes: a circuit substrate on which a transducer, electronic components constituting a circuit configured to drive the transducer, and an input-output terminal for the circuit are mounted; and a shield unit. The shield unit includes a plate portion at a position where the plate portion overlaps at least a part of the electronic components when the shield unit is viewed in a thickness direction of the rectangular circuit substrate. The shield unit includes a window portion provided as a through-hole or a notch. The window portion is placed at a position close to the input-output terminal in a longitudinal direction of the rectangular circuit substrate when the window portion is viewed in the thickness direction of the rectangular circuit substrate.
Claims
1. A sonar unit comprising: a transducer configured to receive an ultrasonic wave; a rectangular circuit substrate on which the transducer, electronic components constituting a circuit configured to drive the transducer, and an input-output terminal for the circuit are mounted, the transducer comprising a body housing a piezoelectric element on a first side of the rectangular circuit substrate; and a shield unit placed in the rectangular circuit substrate, the shield unit being configured to block an electromagnetic wave incident on the electronic components, wherein: the input-output terminal is placed on a first end side of the rectangular circuit substrate in a longitudinal direction of the rectangular circuit substrate; the shield unit includes a plate portion at a position where the plate portion overlaps at least a part of the electronic components when the shield unit is viewed in a thickness direction of the rectangular circuit substrate, the plate portion of the shield unit being on a second side of the rectangular circuit substrate opposite the first side; the shield unit includes a window portion provided as a through-hole or a notch penetrating through the plate portion in a thickness direction of the plate portion; and the window portion is placed at a position close to the input-output terminal in the longitudinal direction of the rectangular circuit substrate, without overlapping the input-output terminal, when the window portion is viewed in the thickness direction of the rectangular circuit substrate.
2. The sonar unit according to claim 1, wherein: the input-output terminal includes a GND terminal connected to ground; the rectangular circuit substrate is electrically connected to the GND terminal and has a first through-hole having the same potential as the GND terminal; the shield unit includes an attachment terminal to be attached to the rectangular circuit substrate and is electrically connected to the first through-hole and joined to the first through-hole in a state where the attachment terminal is passed through the first through-hole; and the first through-hole is disposed at a position where a distance to the GND terminal is shortest among terminals included in the input-output terminal.
3. The sonar unit according to claim 1, further comprising a housing in which the transducer and the shield unit are accommodated in a state where the transducer and the shield unit are mounted on the rectangular circuit substrate, wherein the rectangular circuit substrate has a communicating passage through which a space on a first surface side of the rectangular circuit substrate communicates with a space on a second surface side of the rectangular circuit substrate.
4. The sonar unit according to claim 1, wherein a distance between the plate portion and the rectangular circuit substrate becomes shorter from the first end side toward a second end side of the rectangular circuit substrate in the longitudinal direction.
5. The sonar unit according to claim 1, wherein: the rectangular circuit substrate includes second through-holes through which lead terminals of the transducer are passed in an electrically connected manner; and the transducer and the second through-holes overlap the window portion when the transducer and the second through-holes are viewed in the thickness direction of the rectangular circuit substrate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Features, advantages, and technical and industrial significance of exemplary embodiments of the disclosure will be described below with reference to the accompanying drawings, in which like numerals denote like elements, and wherein:
(2)
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DETAILED DESCRIPTION OF EMBODIMENTS
(9) A sonar unit according to an embodiment of the present disclosure will be described with reference to the drawings.
(10) Schematic Configuration
(11)
(12) The sonar 100 includes a circuit substrate (hereinafter referred to as a substrate 2) on which a transducer 1 including a piezoelectric element (not shown) or the like configured to transmit and receive ultrasonic waves is provided, a shield unit (hereinafter referred to as a shield 3) including a plate portion 30 covering the substrate 2, an input-output pin 5 electrically connected to the substrate 2 and serving as an interface for input and output of the sonar 100, and a housing 6 in which these members are accommodated. The input-output pin 5 includes four terminal pins, for example. The four terminal pins include two power pins and two signal pins. Note that the two power pins indicate a so-called +V input pin to which a voltage is applied and a GND pin connected to ground.
(13) The sonar 100 communicates with a travel control device (not shown, hereinafter referred to as an ECU) for a vehicle via the input-output pin 5 and also receives power supply via the input-output pin 5. The travel control device is an external device. Further, the sonar 100 communicates with other sonars 100 as external devices via the input-output pin 5, and the sonar 100 also receives power supply and performs power supply via the input-output pin 5.
(14) As illustrated in
(15) The sonar 100 executes a so-called time-of-flight (TOF) method in which the transducer 1 transmits an ultrasonic wave and receives a reflected wave obtained when the ultrasonic wave is reflected by an object (not shown), so that the sonar 100 finds a distance between the transducer 1 and the object based on a time and a sonic velocity from the transmission to the reception.
(16) Description of Each Part
(17) The transducer 1 is a device configured such that a piezoelectric element configured to transmit and receive ultrasonic waves, wiring lines, and so on (not shown) are accommodated inside a tubular body made of metal or the like. As illustrated in
(18) As illustrated in
(19) The main body 20 has a rectangular shape, and one of four corners is a recessed portion 20a having a shape cut to be recessed inwardly in the rectangular shape. The transducer 1 and the electronic components 29 constituting a wave transmission-reception circuit and so on for the transducer 1 are mounted on a surface of the main body 20. The transducer 1 and a large-sized electronic component 29a (see
(20) The recessed portion 20a has a shape recessed in a rectangular shape toward an inner side of the main body 20. One of vertices of a triangular shape of the recessed portion 20a is placed inside the main body 20. The other two vertices of the recessed portion 20a overlap with two adjacent sides of the main body 20.
(21) The through-holes 23 to 26 are input-output terminals (contact points) of the circuit of the substrate 2 and to which the input-output pin 5 (see
(22) The through-holes 21, 22 (an example of a second through-hole) are contact points for mounting the transducer 1. The terminals 11, 12 (see
(23) The through-hole 27 (an example of a first through-hole) is a contact point to which the shield 3 is electrically connected. The through-hole 27 is placed between the through-holes 21, 22 and the through-hole 24 in the longitudinal direction. The through-hole 27 and the through-hole 24 are placed such that a center-distance from the through-hole 27 to the through-hole 24 is short, and the center-distance is shorter than center-distances from the through-hole 27 to the through-holes 23, 25, 26. The through-hole 27 is electrically connected to the through-hole 24 by the wiring pattern and serves as ground for the shield 3. The electric connection between the through-hole 27 and the shield 3 will be described later together with the description about the shield 3.
(24) The through-holes H, H are holes to which the shield 3 (see
(25) The electronic components 29 include the wave transmission-reception circuit, that is, a circuit configured to amplify an electrical signal output from the transducer 1 (see
(26) The shield 3 is an electrically-conductive component formed integrally by performing press working or the like on a metal plate, as illustrated in
(27) The plate portion 30 has a rectangular shape, and one of four corners is a recessed portion 30a having a shape cut to be recessed inwardly in the rectangular shape. The plate portion 30 is disposed so as to overlap the electronic components 29 on the substrate 2 in the up-down direction. Hereby, the plate portion 30 protects (shields) the electronic components 29 from electrical noise that comes flying from outside (particularly from below).
(28) The recessed portion 30a has a shape recessed in a rectangular shape toward the inner side of the plate portion 30. One of vertices of a triangular shape of the recessed portion 30a is placed inside the plate portion 30. The other two vertices of the recessed portion 30a overlap with two adjacent sides of the plate portion 30.
(29) The leg portions 34, 34 (see
(30) The GND terminal 33 is formed in an end portion of the plate portion 30 on a side opposite to the recessed portion 30a in the longitudinal direction and on the same side as the recessed portion 30a in the short direction of the plate portion 30. The GND terminal 33 is passed through the through-hole 27 such that the GND terminal 33 is joined to the through-hole 27 by soldering or the like. Hereby, the through-hole 27 is electrically connected to the shield 3, and the shield 3 is fixed to the main body 20. In a case where the GND terminal 33 is joined by soldering, its electric connection can be surely maintained against sealing by resin (described later), vibration and temperature change during usage, and other physical stimulations. Thus, durability improves.
(31) Further, the shield 3 is connected to the GND pin of the input-output pin 5 via the through-hole 27 and the through-hole 24. That is, the shield 3, its GND terminal 33, the through-hole 27, the through-hole 24. and the GND pin of the input-output pin 5 are connected at the same potential (the same GND potential).
(32) Since the through-hole 27 and the through-hole 24 electrically connected to the GND pin of the input-output pin 5 are placed such that the distance therebetween is short, the shield 3 and the GND pin (see
(33) As such, the shield 3 and the GND pin of the input-output pin 5 (see
(34) The GND terminal 33 is formed to be longer than the leg portions 34, 34 (see
(35) The through-hole 31 is a hole penetrating through the plate portion 30 in the up-down direction. The through-hole 31 is formed at a position closer to the GND terminal 33 than the leg portions 34, 34 in the longitudinal direction.
(36) As illustrated in
(37) As illustrated in
(38) As illustrated in
(39) As illustrated in
(40) The second storage portion 64 is a rectangular tubular body and has such a shape that four corners of the second storage portion 64 are chamfered in an R-shape, for example. Inside the tube of the second storage portion 64, a connecting portion 65 arranged in a state where second ends of the input-output pin 5 are exposed downward, and eight seats 66 (see
(41) The substrate 2 is accommodated inside the tube of the second storage portion 64 in a state where the top face of the substrate 2 makes contact with bottom faces of the seats 66. In this accommodation state, respective second ends of the input-output pin 5 are passed through the through-holes 23 to 26 of the substrate 2, so that electric connection is established. In the present embodiment, the through-holes 23 to 26 are joined to the input-output pin 5 by soldering.
(42) Further, the terminals 11, 12 of the transducer 1 are passed through the through-holes 21, 22 of the substrate 2, so that electric connection is established. In the present embodiment, the through-holes 21, 22 are joined to the terminals 11, 12 by soldering. As illustrated in
(43) In the internal space (a space inside the housing 6) of the second storage portion 64, a space between the substrate 2 and the partition wall 62 (a space facing the front-surface side of the substrate 2) communicates with a remaining space (a space facing the back-surface side of the substrate 2) via a passage formed between the recessed portion 30a of the shield 3 and an inner wall surface of the second storage portion 64 and a passage (an example of a communicating passage) formed between the recessed portion 20a of the substrate 2 and the inner wall surface of the second storage portion 64 (see
(44) Resin F is filled in the whole internal space of the second storage portion 64, as illustrated in
(45) The sealing material can be easily injected into the space between the substrate 2 and the partition wall 62 in the internal space of the second storage portion 64, through the recessed portion 30a of the shield 3 and the recessed portion 20a of the substrate 2.
(46) The sealing material can be injected into the space between the substrate 2 and the shield 3 in the internal space of the second storage portion 64, through a gap between the substrate 2 and an end portion of the shield 3. At the time of injection of the sealing material, the sealing material should be injected from the vicinity of the recessed portion 30a and the recessed portion 20a. In such a configuration, the sealing material is injected into the space between the substrate 2 and the partition wall 62 through the recessed portion 30a of the shield 3 and the recessed portion 20a of the substrate 2, and the sealing material is injected into the gap between the substrate 2 and the shield 3 from the side where the leg portions 34, 34 are provided. Hereby, the sealing material can be efficiently injected into the whole internal space of the second storage portion 64. Particularly, the gap between the main body 20 and the plate portion 30 is increased sequentially from the side where the leg portions 34, 34 are provided toward the side where the GND terminal 33 is provided. Accordingly, when the sealing material is injected into the gap between the substrate 2 and the shield 3, air bubbles or the like are hard to remain between the main body 20 and the plate portion 30. Accordingly, a good workability is achieved, and therefore, this configuration is preferable. Further, since the through-hole 31 is formed in the shield 3, air of the air bubbles caused between the main body 20 and the plate portion 30 is also dischargeable from the through-hole 31, so that the air bubbles are hard to remain.
(47) Thus, a sonar unit that balances noise measures with relaxation of restrictions on assembling can be provided.
Different Embodiments
(48) The above embodiment describes a case where the main body 20 of the substrate 2 includes the recessed portion 20a at a corner part, the plate portion 30 of the shield 3 includes the recessed portion 30a at a corner part, and the space between the substrate 2 and the partition wall 62 in the internal space of the second storage portion 64 communicates with the remaining space (the space facing the back-surface side of the substrate 2) through the passage formed between the recessed portion 30a of the shield 3 and the inner wall surface of the second storage portion 64 and the passage formed between the recessed portion 20a of the substrate 2 and the inner wall surface of the second storage portion 64. Further, the above embodiment describes that, when the sealing material is injected into the space between the substrate 2 and the partition wall 62, the sealing material can be easily injected through the recessed portion 30a of the shield 3 and the recessed portion 20a of the substrate 2. However, passages through which the sealing material is injected into the space between the substrate 2 and the partition wall 62 can be formed such that respective gaps (recessed portions) are formed between an outer periphery of the main body 20 other than the corners and an inner periphery (the inner wall surface) of the second storage portion 64 and between the plate portion 30 other than the corners and the inner periphery of the second storage portion 64. Even in this case, it is preferable that the recessed portion formed in the shield 3 and the recessed portion formed in the substrate 2 overlap each other when they are viewed in the up-down direction.
(49) The above embodiment describes a case where, in a state where the shield 3 is fixed to the main body 20, the recessed portion 30a and the recessed portion 20a overlap each other when they are viewed in the up-down direction. However, even in a positional relationship in which the recessed portion 30a and the recessed portion 20a do not overlap each other when they are viewed in the up-down direction, a passage through which the sealing material is injected into the space between the substrate 2 and the partition wall 62 is formed. Further, even in a case where the recessed portion 30a is not formed, a passage through which the sealing material is injected into the space between the substrate 2 and the partition wall 62 is formed. In a case where the recessed portion 30a is not formed, a passage through which the sealing material is injected into the space between the substrate 2 and the partition wall 62 may be formed by the through-hole 31 and the recessed portion 20a, for example.
(50) The above embodiment describes a case where, in a state where the shield 3 is fixed to the main body 20, the shield 3 is inclined such that the gap between the main body 20 and the plate portion 30 is increased sequentially from the side where the leg portions 34, 34 are provided toward the side where the GND terminal 33 is provided. However, the main body 20 and the plate portion 30 can be placed in parallel to each other.
(51) The above embodiment describes a case where the shield 3 is configured such that the through-hole 31 having a round shape is formed in the plate portion 30 as an example of the window portion. However, the example of the window portion is not limited to the through-hole 31 having a round shape. For example, the through-hole 31 may have a rectangular shape or other polygonal shapes such as a triangular shape. Further, instead of the through-hole 31, a notch 32 formed by cutting the plate portion 30 from an end portion on the side where the GND terminal 33 is provided to its opposite side in the longitudinal direction may be provided as illustrated in
(52) The above embodiment describes a case where the shield 3 is placed on the back-surface side of the main body 20, but the arrangement of the shield 3 is not limited to this. The shield 3 may be placed on the front-surface side of the main body 20. In this case, the terminals 11, 12 of the transducer 1 can be connected by being passed through the through-holes 21, 22 of the substrate 2 via the through-hole 31 of the shield 3. After the transducer 1 and the substrate 2 to which the shield 3 is fixed are accommodated in the housing 6, soldering between the through-holes 21, 22 and the terminals 11, 12 is performable from the back-surface side of the substrate 2.
(53) Note that the configuration disclosed in the embodiment (including the different embodiments, the same shall apply hereinafter) can be applied in combination with configurations disclosed in other embodiments as long as there is no inconsistency. Further, the embodiment disclosed in the present specification is just an example. The embodiment of the present disclosure is not limited to this, and various modifications can be made within a range that does not deviate from the object of the present disclosure.
(54) The present disclosure is applicable to a sonar unit.
(55) In the above embodiment, the input-output terminal may include a GND terminal connected to ground. The circuit substrate may be electrically connected to the GND terminal and include a first through-hole having the same potential as the GND terminal. The shield unit may include an attachment terminal to be attached to the circuit substrate and may be electrically connected to the first through-hole and joined to the first through-hole in a state where the attachment terminal is passed through the first through-hole. The first through-hole may be disposed at a position where a distance to the GND terminal is shortest among terminals included in the input-output terminal.
(56) In the above configuration, when the attachment terminal of the shield unit is joined to the first through-hole in a state where the attachment terminal is passed through the first through-hole, stability or certainty in maintaining a fixed state to the circuit substrate and in maintaining an electric connection state can be improved.
(57) In addition, in the above configuration, when the first through-hole is disposed at a position where the distance to the GND terminal is shortest among the terminals included in the input-output terminal, it is possible to decrease an impedance between the shield unit and the ground as small as possible. Hereby, an electric charge of an electromagnetic wave blocked by the shield unit, e.g., an electric charge flowing backward from the ground, can be immediately released to the ground (grounded). Further, it is possible to reduce an influence of the electric charge on the circuit substrate.
(58) In the above embodiment, the sonar unit may further include a housing in which the transducer and the shield unit are accommodated in a state where the transducer and the shield unit are mounted on the circuit substrate. The circuit substrate may have a communicating passage through which a space on a first surface side of the circuit substrate communicates with a space on a second surface side of the circuit substrate.
(59) In the above configuration, the communicating passage formed in the circuit substrate penetrates from the back-surface side of the circuit substrate to the front-surface side of the circuit substrate, so that a space on the back-surface side of the circuit substrate communicates with a space on the front-surface side of the circuit substrate in an internal space of the housing. For example, in a case where resin sealing is performed by filling the sealing material such as resin or resin precursor into the internal space of the housing through the communicating passage, when the sealing material is supplied from either one of the front-surface side and the back-surface side of the circuit substrate, the sealing material is also filled into the other one of the front-surface side and the back-surface side, so that the whole internal space of the housing can be sealed.
(60) In the above embodiment, a distance between the plate portion and the circuit substrate may become shorter from the first end side toward a second end side of the circuit substrate in the longitudinal direction.
(61) In the above configuration, the plate portion of the shield unit is inclined such that the first end side is distanced from the circuit substrate more than the second end side. In other words, the shield unit is in an inclined state in which a gap between the circuit substrate and the plate portion is increased sequentially from the second end side toward the first end side. In this inclined state, when the sealing material is supplied from the second end side of the circuit substrate and the shield unit (a side where the gap between the circuit substrate and the plate portion is narrow) at the time when the sealing material is supplied into the internal space of the housing, air bubbles are hard to remain between the circuit substrate and the shield unit after sealing, so that an excellent sealing state is achieved.
(62) In the above embodiment, the circuit substrate may include second through-holes through which lead terminals of the transducer are passed in an electrically connected manner. The transducer and the second through-holes may overlap the window portion when the transducer and the second through-holes are viewed in the thickness direction of the circuit substrate.
(63) In the above configuration, in a case where the shield unit is placed on the back surface, when the lead terminal of the transducer is joined to the circuit substrate by soldering or the like, a joining operation such as soldering through the window portion is performable on the back surface of the circuit substrate in a state where the lead terminal is passed through the second through-hole from the front surface of the circuit substrate. In a case where the shield unit is placed on the front surface, a joining operation such as soldering is performable on the back surface of the circuit substrate in a state where the lead terminal is passed through the second through-hole from the front surface of the circuit substrate through the window portion of the shield unit.