ROBOTIC SYSTEM FOR CONFINED SPACE OPERATIONS
20170361470 · 2017-12-21
Assignee
Inventors
- Elena OTERO DEL REAL (Zürich, CH)
- Wolfgang FISCHER (Zürich, CH)
- Edgar Ernesto CARRASCO (Münchenstein, CH)
- Christoph HUERZELER (Wallisellen, CH)
- Andres PERALTA (Dättwil, CH)
- Dominil LOOSLI (Zürich, CH)
- Thomas SCHNEIDER (Baden, CH)
- Thomas MORRIS (Baden, CH)
Cpc classification
International classification
Abstract
A robotic system includes a main drive unit, a non-actuated extendable arm unit an axial drive unit, an arm guidance member, and a head articulation unit. The unit includes a mounting structure, and an arm storage unit coupled to the mounting structure. The arm unit is coupled to the arm storage unit to be moved axially in a lateral plane from the arm storage unit. The arm unit is flexible and thin in the lateral plane, and rigid and wide in a vertical plane. The unit may be coupled to the arm storage unit to enable axial extension and retraction of the unit. The head articulation unit is coupled to the arm unit to actuate thereto.
Claims
1. A robotic system, comprising: a main drive unit having a mounting structure, and an arm storage unit coupled to the mounting structure; a non-actuated extendable arm unit coupled to the arm storage unit and configured to be moved axially in a predefined direction in a lateral plane from the arm storage unit, the non-actuated extendable arm unit having an elongated structure flexible and thin in the lateral plane relative to the vertical plane and rigid and wide in a vertical plane relative to the lateral plane; an axial drive unit coupled to the arm storage unit and configured to axially extend and retract the non-actuated extendable arm unit from the arm storage unit; an arm guidance member coupled to the arm storage unit to guide the non-actuated extendable arm unit in a predefined direction in the lateral plane during extension and retraction; and a head articulation unit coupled to a free end of the non-actuated extendable arm unit and configured to actuate and move the non-actuated extendable arm unit in varying directions in confined spaces and environments.
2. A robotic system as claimed in claim 1, comprising: a carrier platform to mount the main drive unit thereon and configured to move the main drive unit along a predefined path, wherein the carrier platform includes: a carrier plate configured to mount the main drive unit thereon; a driving motor coupled to the carrier plate and configured to drive the carrier platform; and a guidance member coupled to the carrier plate and configured to guide the main drive unit along the predefined path.
3. The robotic system as claimed in claim 1, wherein the mounting structure comprises: a plurality of plates and poles arranged in relation to each other to form first and second levels within the main drive unit to accommodate the arm storage unit extending across the first and second levels, and wherein the axial drive unit is disposed in the first level of the mounting structure to enable the non-actuated extendable arm unit to axially extend and retract from the arm storage unit along the direction defined by the arm guidance member.
4. The robotic system as claimed in claim 3, wherein the axial drive unit comprises: an axial drive motor; and an axial drive tower pinion and spring arrangement configured to be driven by the axial drive motor to axially expand and contract the non-actuated extendable arm unit; and an arm attachment coupled to the axial drive tower pinion and spring arrangement and configured to axially guide the non-actuated extendable arm unit, wherein the arm guidance member is coupled to the plates along the first level to guide the non-actuated extendable arm unit in a predefined direction in the lateral plane during axial extension and retraction of the non-actuated extendable arm unit from the arm storage unit with respect to the mounting structure.
5. The robotic system as claimed in claim 1, wherein the non-actuated extendable arm unit comprises: an elongated structure having a pair of flat flexible sheets elements oriented spaced-apartly from each other in lateral plane; and a plurality of wire guides vertically positioned within the spaced pair of flat flexible sheet elements in spaced manner in the lateral plane to obtain the non-actuated extendable arm unit flexible and thin in the lateral plane, and rigid and wide in a vertical plane to exhibit spring-like characteristics along its longitudinal axis so as to be configurable into a predefined shape of an external infrastructure, from the arm storage unit by a passively adapting its own shape in the lateral plane.
6. The robotic system as claimed in claim 1, wherein the head articulation unit comprises: a flexible body extending between opposite ends, the flexible body having an interface end coupled to the free end of the non-actuated extendable arm unit; and a plurality of wires to couple the head articulation unit with a head articulation motor positioned within the main drive unit.
7. The robotic system as claimed in claim 1, wherein the mounting structure comprises: a plurality of plates arranged in relation to each other to form first and second levels within the main drive unit to accommodate the arm storage unit in the first level; and a casing arrangement covering the first and second levels.
8. The robotic system as claimed in claim 7, wherein the arm guidance member is coupled to the plates along the first level and configured to guide the non-actuated extendable arm unit in a predefined direction in the lateral plane while axial extension and retraction of the non-actuated extendable arm unit from the arm storage unit with respect to the mounting structure; and wherein the axial drive unit is coupled to plates outside of the mounting structure and extends in the mounting structure along the second level to enable the non-actuated extendable arm unit to axially extend and retract from the arm storage unit along the direction defined by the arm guidance member.
9. The robotic system as claimed in claim 8, wherein the axial drive unit comprises: an axial drive motor; an axial drive gear and belt arrangement arranged to be driven by the axial drive motor; and an arm attachment coupled to the axial drive gear and belt arrangement to be driven to axially guide the non-actuated extendable arm unit, wherein the arm attachment is coupled to the non-actuated extendable arm unit.
10. The robotic system as claimed in claim 8, wherein the arm guidance member is coupled along a side portion of the first level and configured to guide the non-actuated extendable arm unit in a predefined direction in the lateral plane during axial extension and retraction of the non-actuated extendable arm unit from the arm storage unit with respect to the mounting structure.
11. The robotic system as claimed in claim 1, wherein the non-actuated extendable arm unit comprises: a flexible elongated sheet disposed in the lateral plane to obtain the non-actuated extendable arm unit flexible and thin in the lateral plane; and a plurality of mechanical segments, connected by mechanical joints, in series, and positioned along the lateral side edges of the flexible sheet to obtain the non-actuated extendable arm unit rigid and wide in the vertical plane to be configured into a predefined shape of an external infrastructure, from the arm storage unit by passively adapting its own shape in the lateral plane.
12. The robotic system as claimed in claim 11, wherein the head articulation unit comprises: an interface end coupled to the free end of the non-actuated extendable arm unit, the head articulation unit including: a steering chain arrangement extending across the mechanical segments of the head articulation unit by passing through the mechanical segments and joints; a steering motor coupled to the steering chain arrangement and configured to actuate the steering chain arrangement non-actuated; and a head roll joint having a rotational degree of freedom, and coupled to the steering chain arrangement.
13. The robotic system as claimed in claim 1, comprising: an end tool attached to the head articulation unit.
14. The robotic system as claimed in claim 13, the end tool comprising: an exchangeable inspection scanner having: a spreading mechanism coupled to the head articulation unit; a back skid coupled to the spreading mechanism at one side; a probe holder having at least one probe the probe holder coupled to the spreading mechanism on other side opposite to the back skid; and a linear guidance coupled to the probe holder and configured to guide the probe holder and probes.
15. The robotic system as claimed in claim 14, wherein the end tool is an exchangeable camera system mounted to the head articulation unit for the purpose of visual inspection and comprising: an interface for the camera system to be coupled to the head articulation unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The features and advantages of the present disclosure will be better understood with reference to the following description of a non-exclusive device embodiment, in conjunction with the accompanying drawings in which:
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[0033] Like reference numerals refer to like parts throughout the description of several views of the drawings.
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0034] For a thorough understanding of the present disclosure, reference is to be made to the following detailed description, including the appended claims, in connection with the above-described drawings. In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the present disclosure. It will be apparent, however, to one skilled in the art, that the present disclosure can be practiced without these specific details. In other instances, structures and devices are shown in block diagram form only, in order to avoid obscuring the disclosure. Reference in this specification to “one embodiment,” “an embodiment,” “another embodiment,” “various embodiments,” means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present disclosure. The appearance of the phrase “in one embodiment” in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Moreover, various features are described which may be exhibited by some embodiments and not by others. Similarly, various requirements are described which may be requirements for some embodiments but may not be of other embodiment's requirement.
[0035] Although the following description contains many specifics for the purposes of illustration, anyone skilled in the art will appreciate that many variations and/or alterations to these details are within the scope of the present disclosure. Similarly, although many of the features of the present disclosure are described in terms of each other, or in conjunction with each other, one skilled in the art will appreciate that many of these features can be provided independently of other features. Accordingly, this description of the present disclosure is set forth without any loss of generality to, and without imposing limitations upon, the present disclosure. Further, the relative terms used herein do not denote any order, elevation or importance, but rather are used to distinguish one element from another. Further, the terms “a,” “an,” and “plurality” herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item.
[0036] Referring to
[0037]
[0038] Referring now to
[0039] As depicted in
[0040] The axial drive unit 120 includes an axial drive motor 121, an axial drive tower pinion and spring arrangement 122 (hereinafter will be referred to as ‘drive tower 122’) and an arm attachment 123. The drive tower 122 is driven by the axial drive motor 121 to axially expand and contract the arm unit 110. The arm attachment 123 is coupled to the drive tower 122 to axially guide the arm unit 110.
[0041] The arm guidance member 130 may be coupled to the plates 103a of the first level 104a to guide the arm unit 110 in a predefined direction in the lateral plane during axial extension and retraction of the arm unit 110 from the arm storage unit 102 with respect to the mounting structure 101. The arm guidance member 130 may include a set of rollers 131 configured on both of the plates 103a of the first level 104a through which the arm unit 110 may pass and be guided therebetween to enable axial expansion and contraction of the arm unit 110.
[0042] Further, the arm unit 110 may include an elongated structure 112 having a pair of flat flexible sheet elements 112a, 112b (hereinafter “sheet 112a/112b”) disposed spaced-apartly from each other in the vertical plane. The sheets 112a/112b may be made, for example, of fiber glass without departing the scope of being made of other material having flexibility and strength enough to meet the industrial requirement. Further, the arm unit 110 may include a plurality of wires guides 113 that may be disposed within the spaced pair of sheets 112a/112b in spaced manner to provide additional rigidity to the structure. These wire guides 113 are disposed within the spaced pair of sheets 112 in spaced manner along the longitudinal direction of the sheets 112. The sheets 112 and wire guides 113 define the arm unit 110 that is flexible and thin in the lateral plane, and rigid and wide in a vertical plane, and which exhibits spring-like characteristics along its longitudinal axis. This enables the arm unit 110 to be pushed into a predefined shape of the external infrastructure, from the arm storage unit 102 by passively adapting its own shape in the lateral plane through its free end 110a.
[0043] In one embodiment, the wire guides 113 may contain longitudinally extending rods having distal ends with holes (not shown for clarity). As per this embodiment, the wire guides 113 may incorporate wires, such as Bowden cables (not shown for clarity) passing through the holes to actuate the head articulation unit 140 to steer the non-actuated arm unit 110 by actively adapting its own shape in the lateral plane through its free end 110a. For that purpose, as shown in
[0044]
[0045] Referring now to
[0046] Furthermore, the axial drive unit 220, as seen
[0047] Further, the arm guidance member 230 may be coupled to the plates 203a along the first level 204a to guide the arm unit 210 in a predefined direction in the lateral plane during axial extension and retraction of the arm unit 210 from the arm storage unit 202 with respect to the mounting structure 201. In one example arrangement, as shown in
[0048] Furthermore, the arm unit 210 (seen in
[0049] The head articulation unit 240, as seen
[0050] Referring now to
[0051] In one embodiment, the end tool 300 may be an exchangeable camera system 316 mounted to the head articulation unit 140, 240 for the purpose of visual inspection, such exchangeable camera system 316 may include an interface 316a for the camera to be coupled to the head articulation unit 140, 240.
[0052] In one embodiment, the mounting structure 101, 202 may further includes a plurality of electronic components (not shown) mounted on the mounting structure 101, 202 to enable operations including at least an electric power distribution, sensor data acquisition, motor control function, communication between a plurality of devices. The electronic components may be disposed in the mounting structure 101, 202 in the second level 104b, 204b. In one embodiment, various wiring arrangements (not shown) are configured to respective units to electrically transmit data signals and electric power along the respective unit.
[0053] As shown in
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[0055] While the disclosure has been described in terms of preferred embodiments, those skilled in the art will recognize that the invention can be practiced with modification within the spirit and scope of the appended claims.
REFERENCE NUMERAL LIST
[0056] 10 Robotic system [0057] 100, 200 Main drive unit [0058] 101, 201 Mounting structure [0059] 102, 202 Arm storage unit [0060] 103a, 203a Plates [0061] 103b Poles [0062] 104a, 204a First level [0063] 104b, 204b Second level [0064] 105 Opening [0065] 205 Casing arrangement [0066] 110, 210 Non-actuated extendable arm unit [0067] 110a, 210a Free end [0068] 111, 211 Flexible sheet arrangement [0069] 112 Elongated structure [0070] 112a, 112b Pair of flat flexible sheet elements [0071] 113 Wires guides [0072] 211 Flexible elongated sheet [0073] 212 Mechanical joints [0074] 120, 220 Axial drive unit [0075] 121 Axial drive motor [0076] 122 Axial drive tower pinion and spring arrangement [0077] 123 Arm attachment [0078] 221 Axial drive motor [0079] 222 Axial drive gear and belt arrangement [0080] 222a Gear box [0081] 223 Arm attachment [0082] 130, 230 Arm guidance member [0083] 131 Rollers [0084] 230c Side portion [0085] 231 Set of two plates [0086] 140, 240 Head articulation unit [0087] 141 Head articulation motors [0088] 142 Flexible body [0089] 143a, 143b Opposite ends [0090] 144a, 144b Upper and lower steering wires attachments [0091] 144c Interface end [0092] 241 Steering chain arrangement [0093] 242 Steering motor [0094] 243 Head roll joint [0095] 241a Interface end [0096] 300 End tool, exchangeable scanner [0097] 310 Spreading mechanism [0098] 311 Back skid [0099] 312 Probe holder [0100] 312a Probes [0101] 314 Linear guidance [0102] 316 Exchangeable camera system [0103] 316a Interface [0104] 400 Carrier platform [0105] 410 Carrier plate [0106] 420 Driving motor [0107] 430 Guidance member [0108] 1000 Environment [0109] 1001 Turbine blades