EXHAUST PURIFICATION APPARATUS FOR INTERNAL COMBUSTION ENGINE
20170363017 ยท 2017-12-21
Inventors
Cpc classification
F02D41/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0255
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N11/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2240/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2560/07
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2260/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An exhaust purification apparatus for an internal combustion engine has an exhaust purification catalytic agent disposed in an exhaust passage. The exhaust purification apparatus for the internal combustion engine has an exhaust throttle valve, an actuator, and a controller. The exhaust throttle valve is arranged upstream of the exhaust purification catalytic agent in the exhaust passage and changes a passage sectional area of the exhaust passage. The actuator operates the exhaust throttle valve to be open and closed. The controller controls the exhaust throttle valve to be open and closed through the actuator. The controller decreases an opening degree of the exhaust throttle valve to narrow the passage sectional area of the exhaust passage upon a heating request for heating the exhaust purification catalytic agent.
Claims
1. An exhaust purification apparatus for an internal combustion engine, the exhaust purification apparatus having an exhaust purification catalytic agent disposed in an exhaust passage, the exhaust purification apparatus comprising: an exhaust throttle valve that is arranged upstream of the exhaust purification catalytic agent in the exhaust passage and changes a passage sectional area of the exhaust passage; an actuator that operates the exhaust throttle valve to be open and closed; and a controller that controls the exhaust throttle valve to be open and closed through the actuator, wherein the controller decreases an opening degree of the exhaust throttle valve to narrow the passage sectional area of the exhaust passage upon a heating request for heating the exhaust purification catalytic agent.
2. The exhaust purification apparatus for the internal combustion engine according to claim 1, wherein the controller determines that the heating request is made when a cooling operation cooling the internal combustion engine is being performed.
3. The exhaust purification apparatus for the internal combustion engine according to claim 1, wherein the controller determines that the heating request is made when an estimated temperature of the exhaust purification catalytic agent is lower than a specified temperature.
4. The exhaust purification apparatus for the internal combustion engine according to claim 1, wherein the controller determines that the heating request is made when a temperature of exhaust gas after passing through the exhaust purification catalytic agent is lower than a specified temperature.
5. The exhaust purification apparatus for the internal combustion engine according to claim 1, wherein the controller changes a condition of the exhaust throttle valve from a closed condition to an opening condition when an accelerator is operated to accelerate a vehicle.
6. The exhaust purification apparatus for the internal combustion engine according to claim 1, further comprising an intake air volume sensor that detects a volume of intake air drawn into the internal combustion engine, wherein the controller changes a condition of the exhaust throttle valve from a closed condition to an opening condition when the volume of the intake air detected by the intake air volume sensor becomes greater than or equal to a specified volume.
7. The exhaust purification apparatus for the internal combustion engine according to claim 1, further comprising an exhaust flow rate sensor that detects a flow rate of exhaust gas flowing in the exhaust passage, wherein the controller changes a condition of the exhaust throttle valve from a closed condition to an opening condition when the flow rate of the exhaust gas detected by the exhaust flow rate sensor becomes greater than or equal to a specified value.
8. The exhaust purification apparatus for the internal combustion engine according to claim 1, wherein the exhaust throttle valve defines a single throttle path in the exhaust passage when being in the closed condition.
9. The exhaust purification apparatus for the internal combustion engine according to claim 8, wherein the exhaust throttle valve defines the single throttle path in a center area of the exhaust passage when being in the closed condition.
10. The exhaust purification apparatus for the internal combustion engine according to claim 1, further comprising a case that surrounds the exhaust purification catalytic agent, wherein the exhaust throttle valve is located adjacent to an exhaust inlet port that is an inlet of the case located upstream of the exhaust purification catalytic agent.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0011] The above and other objects, features and advantages of the present disclosure will become more apparent from the following detailed description made with reference to the accompanying drawings.
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DESCRIPTION OF EMBODIMENTS
[0024] An embodiment of an exhaust purification apparatus for an internal combustion engine will be described hereafter. The internal combustion engine of the present embodiment is a cylindrical injection engine.
[0025] As shown in
[0026] The piston 11 is housed in the cylinder 10 to reciprocate in the cylinder 10. A space surrounded by the cylinder 10 and the piston 11 defines a combustion chamber 16.
[0027] The fuel injection valve 12 is arranged to protrude into the combustion chamber 16. A high-pressure fuel is supplied to the fuel injection valve 12 through a common rail (not shown). The fuel injection valve 12 injects the fuel into the combustion chamber 16. The combustion chamber 16 is connected to an intake passage 20 through an intake port 17 provided in the cylinder 10. The combustion chamber 16 is also connected to an exhaust passage 30 through an exhaust port 18 provided in the cylinder 10.
[0028] The spark plug 13 is arranged to protrude into the combustion chamber 16. The spark plug 13 ignites the fuel in the combustion chamber 16 when electrical power is applied to the spark plug 13.
[0029] In the combustion chamber 16, intake air introduced through the intake passage 20 and the intake port 17 and the fuel injected by the fuel injection valve 12 are mixed to be a mixed gas. The mixed gas generated in the combustion chamber 16 is combusted due to an ignition by the spark plug 13. The piston 11 reciprocates in the cylinder 10 due to the combustion of the mixed gas. The reciprocation of the piston 11 is converted to a rotational movement of an engine output shaft S through a connecting rod 19, thereby generating a power as the internal combustion engine. Exhaust gas generated by the combustion of the mixed gas is emitted through the exhaust port 18 and the exhaust passage 30.
[0030] The intake valve 14 is arranged in the intake port 17. The intake valve 14 opens and closes the intake port 17.
[0031] The exhaust valve 15 is arranged in the exhaust port 18. The exhaust valve 15 opens and closes the exhaust port 18.
[0032] The internal combustion engine 1 has a throttle valve 21, a throttle motor 22, an intake air volume sensor 50, and a throttle opening degree sensor 51 that are disposed in the intake passage 20. The throttle valve 21 adjusts a volume of intake air introduced into the combustion chamber 16 by changing a passage sectional area of the intake passage 20. The throttle motor 22 operates the throttle valve 21 to be open and closed. The intake air volume sensor 50 detects an intake air volume GA of the intake air introduced into the combustion chamber 16. The throttle opening degree sensor 51 detects a throttle opening degree TA that is an opening degree of the throttle valve 21.
[0033] The internal combustion engine 1 has an exhaust purification catalytic agent 31, an exhaust throttle valve 33, and an actuator 34 that are disposed in the exhaust passage 30.
[0034] As shown in
[0035] The case 35 has a large diameter portion 353 that enlarges a passage sectional area of the case 35. The large diameter portion 353 is located in a center area of the case 35. The exhaust purification catalytic agent 31 is housed in the large diameter portion 353. The exhaust purification catalytic agent 31 may be a three-way catalytic agent. The exhaust purification catalytic agent 31 purifies the exhaust gas by oxidizing and reducing a toxic substance such as hydrocarbon, carbon monoxide, and nitrogen oxide included in the exhaust gas.
[0036] The exhaust throttle valve 33 is arranged adjacent to the exhaust inlet port 352 of the case 35. That is, the exhaust throttle valve 33 is located upstream of the exhaust purification catalytic agent 31. The exhaust throttle valve 33 changes a passage sectional area of the exhaust passage 30 by reciprocating between a closing position shown in the drawings and an opening position at which the exhaust throttle valve 33 fully opens the exhaust passage 30. The closing position shown in the drawings is a position at which the exhaust throttle valve 33 narrows the passage sectional area of the exhaust passage 30 to define a single throttle path in a center area of the exhaust passage 30.
[0037] The actuator 34 may be configured centering around a motor. The actuator 34 operates the exhaust throttle valve 33 to reciprocate between the closing position and the opening position.
[0038] As shown in
[0039] The internal combustion engine 1 has an ECU (Electronic Control Unit) 60 as a controller that controls the fuel injection valve 12, the spark plug 13, the throttle motor 22, and the actuator 34. The ECU 60 is configured centering around a microcomputer and has CPU and a memory. Output signals from the intake air volume sensor 50, the throttle opening degree sensor 51, the accelerator opening degree sensor 53, the water temperature sensor 54, and the engine rotational speed sensor 55 are input to the ECU 60. The ECU 60 obtains information regarding the intake air volume GA, the throttle opening degree TA, the acceleration displacement amount AP, the cooling water temperature TW, and the engine rotational speed sensor NE with a specified period based on the output signals from the sensors 50 to 55.
[0040] The ECU 60 controls a fuel injection timing, a fuel injection volume, and the throttle opening degree TA by controlling the fuel injection valve 12, the spark plug 13, and the throttle motor 22 based on the intake air volume GA, the throttle opening degree TA, the acceleration displacement amount AP, and the engine rotational speed NE.
[0041] The ECU 60 changes a condition of the exhaust throttle valve 33 between an opening condition and a closed condition by controlling an operation of the actuator 34 based on the cooling water temperature TW and the acceleration displacement amount AR An exhaust purification apparatus 70 of the present embodiment is configured by the exhaust purification catalytic agent 31, a floor temperature sensor 53, the exhaust throttle valve 33, the actuator 34, and the ECU 60.
[0042] A control for opening and closing the exhaust throttle valve 33 operated by the ECU 60 will be described hereafter referring to FIG, 3. The ECU 60 performs a proceeding shown in
[0043] As shown in
[0044] (a1) The cooling water temperature TW is higher than the water temperature threshold TWth.
[0045] (a2) A specified time has elapsed since the cooling operation cooling the internal combustion engine 1 is started.
[0046] (a3) An integrated value of the intake air volume GA from starting the cooling operation cooling the internal combustion engine 1 is higher than a specified volume.
[0047] The ECU 60 keeps the exhaust throttle valve 33 to be in the opening condition (at S4) when the heating request for heating the exhaust purification catalytic agent 31 is not made (S1: NO).
[0048] The ECU 60 decreases an opening degree of the exhaust throttle valve 33 (at S2) when the heating request for heating the exhaust purification catalytic agent 31 is made (S1: YES). Then, the ECU 60 determines whether an acceleration request is made (at S3). Specifically, the ECU 60 determines that the acceleration request is made (S3: YES) when the acceleration displacement amount AP is greater than or equal to a specified threshold APth. The ECU 60 returns to a determination process of S2 when it is determined that the acceleration request is not made (S3: NO). Accordingly, the exhaust throttle valve 33 is kept in the closing condition when the heating request for heating the exhaust purification catalytic agent 31 is made (S1: YES) and when the acceleration request is not made (S3: NO).
[0049] The ECU 60 changes a condition of the exhaust throttle valve 33 from the closing condition to the opening condition (at S4) when the heating request for heating the exhaust purification catalytic agent 31 is not made (S1: NO) or when the acceleration request is made (S3: YES) while the exhaust throttle valve 33 is in the closing condition.
[0050] An example of an operation of the exhaust purification apparatus 70 of the present embodiment will be described hereafter.
[0051] The ECU 60 operates the exhaust throttle valve 33 to be in the closing condition shown in
[0052] As shown in
[0053]
[0054]
[0055] As shown in
[0056] On the other hand, as shown in
[0057] According to the exhaust purification apparatus 70 of the above-described embodiment, the following operations and effects (1) through (5) can be obtained.
[0058] (1) The portion of the exhaust purification catalytic agent 31 along the central axis m1 can be activated more promptly when the heating request for heating the exhaust purification catalytic agent 31 is made. In addition, the reduction effect reducing the emissions can be secured since most of the exhaust gas flows in the portion of the exhaust purification catalytic agent 31 along the central axis m1 after the portion is activated.
[0059] (2) The ECU 60 determines the heating request for heating the exhaust purification catalytic agent 31 is made when the cooling operation cooling the internal combustion engine 1 is being performed, and decreases the opening degree of the exhaust throttle valve 33. Accordingly, a time required for activating the exhaust purification catalytic agent 31 can be shortened, specifically when the cooling operation cooling the internal combustion engine 1, in which the exhaust purification catalytic agent 31 is needed to be activated promptly, is being performed. Thus, the reduction effect reducing the emissions can be excellent.
[0060] (3) When a driver operates the accelerator to accelerate the vehicle while the exhaust throttle valve 33 is in the closing condition, an exhaust pressure increases excessively, and an output power of the internal combustion engine 1 may deteriorate. According to the exhaust purification apparatus 70 of the present embodiment, the ECU 60 determines that the acceleration request is made and changes the condition of the exhaust throttle valve 33 from the closing condition to the opening condition when the driver operates the accelerator to accelerate the vehicle. Therefore, the deterioration of the output power from the internal combustion engine 1 due to an excess increase of the exhaust pressure can be suppressed. As a result, a deterioration of drivability can be suppressed.
[0061] (4) The exhaust throttle valve 33 defines the single throttle passage in the exhaust passage 30 when being in the closing condition. Specifically, the exhaust throttle valve 33 defines the single throttle path in the center area of the exhaust passage. Accordingly, the flow velocity of the exhaust gas increases, thereby the temperature of the exhaust purification catalytic agent 31 can be increased more promptly as compared to a case that more than one throttle path are defined. That is, a time required for activating the exhaust purification catalytic agent 31 can be further shortened, and thereby the reduction effect reducing the emissions can be obtained accurately.
[0062] (5) The exhaust throttle valve 33 is arranged adjacent to the exhaust inlet port 352 of the case 35. Accordingly, the exhaust gas of which flow velocity is increased by the exhaust throttle valve 33 can reach the exhaust purification catalytic agent 31 easily, and thereby the portion of the exhaust purification catalytic agent 31 along the central axis ml can be activated easily.
[0063] (Other Modifications)
[0064] While the present disclosure has been described with reference to preferred embodiments thereof, it is to be understood that the disclosure is not limited to the preferred embodiments and constructions. The present disclosure is intended to cover various modification and equivalent arrangements within a scope of the present disclosure.
[0065] As shown in
[0066] A determination process at S1 in
[0067] The exhaust throttle valve 33 is not limited to be arranged adjacent to the exhaust inlet port 352 of the case 35. However, a position of the exhaust throttle valve 33 can be changed as required as long as the exhaust throttle valve 33 is located upstream of the exhaust purification catalytic agent 31.
[0068] The exhaust throttle valve 33 may define more than one throttle path in the exhaust passage 30 when being in the closing condition. Alternatively, the exhaust throttle valve 33 may define the throttle path outside the center area of the exhaust passage 30 when being in the closing condition.
[0069] However, the present disclosure is not limited to the above-described specific examples. That is, modifications that are made by a person having ordinary skill in the art, as required, based on the specific examples are included in a range of the present disclosure as long as having the features of the present disclosure. For example, elements mentioned in the specific examples, an arrangement, a material, a condition, a shape, a size, etc. of the elements are not limited to the specific examples, and can be changed as required. Elements mentioned in the above-described embodiments can be combined as long as it is technically possible, and the combination is included in the range of the present disclosure as long as having the features of the above-described embodiments.