CONTROL OF AN ELECTRICAL CONVERTER
20170366082 · 2017-12-21
Assignee
Inventors
Cpc classification
H02M7/49
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02M1/42
ELECTRICITY
Abstract
An electrical system including a three phase AC input supply and three or more H-bridge converter cells. Each H-bridge converter cell has: an active front end rectifier for receiving the three phase AC input supply and transforming it into a DC supply, thereby providing a rectifier current i.sub.i; a capacitor suitable to receive a capacitor current i.sub.C, the capacitor smoothing the DC supply; and an inverter suitable to receive an inverter current i.sub.o, wherein i.sub.o=i.sub.i−i.sub.C, said inverter transforming the received inverter current i.sub.o into a single phase AC supply. The system also including a control subsystem, which provides a signal to each active front end rectifier to vary its respective rectifier current i.sub.i such that the difference between the rectifier current i.sub.i, provided by the active front end rectifier, and the inverter current i.sub.o, received by the inverter, is substantially zero.
Claims
1. An electrical system including: a three phase AC input supply; three or more H-bridge converter cells, each H-bridge converter cell having: an active front end rectifier for receiving the three phase AC input supply and transforming it into a DC supply providing a rectifier current i.sub.i, a capacitor suitable to receive a capacitor current i.sub.c, the capacitor smoothing the DC supply, and an inverter suitable to receive an inverter current i.sub.o, wherein i.sub.o=i.sub.i−i.sub.c, said inverter transforming the received inverter current i.sub.o into a single phase AC supply; and a control subsystem, which provides a signal to each active front end rectifier to vary its respective rectifier current i.sub.i such that the difference between the rectifier current i.sub.i, provided by the active front end rectifier, and the inverter current i.sub.o, received by the inverter, is substantially zero.
2. The electrical system of claim 1, wherein the control subsystem modifies said signal based upon a feed-forward load current corresponding to the inverter current i.sub.o.
3. The electrical system of claim 1 further including a pulse width modulator for controlling an ON/OFF duration of switching devices within each active front end rectifier, the ON/OFF durations determining the respective rectifier current i.sub.i, wherein the control subsystem provides the signal to each active front end rectifier by instructing the pulse width modulator to modify the ON/OFF durations.
4. The electrical system of claim 3, wherein the pulse width modulator modifies the ON/OFF durations by modifying duty ratios d.sub.a d.sub.b d.sub.c of the active front end rectifier, wherein the rectifier current i.sub.i is described by the equation:
5. The electrical system of claim 1, wherein each of the H-bridge converter cells is a single phase H-bridge power cell in a respective cascaded H-bridge converter, each cascaded H-bridge converter providing a single phase, and wherein the outputs of said three or more cascaded H-bridge converters connect to provide a three phase AC output supply.
6. The electrical system of claim 5, wherein each cascaded H-bridge converter operates as a multilevel cascaded H-bridge converter.
7. A marine propulsion system including an electric drive, said electric drive being powered by the electrical system as set out in claim 1.
8. A method of controlling an electrical system including a three phase AC input supply and three or more H-bridge converter cells, each H-bridge converter cell having an active front end rectifier, a capacitor, and an inverter, the method including: operating each H-bridge converter cell such that: each active front end rectifier receives a three-phase AC input supply and transforms it into a DC supply providing a respective rectifier current i.sub.i; each capacitor receives a respective capacitor current i.sub.C, the capacitor smoothing the DC supply, and each inverter receives a respective inverter current i.sub.o, wherein i.sub.o=i.sub.i−i.sub.c, the inverter transforming the received inverter current i.sub.o into a single phase AC supply; and providing a signal to the active front end rectifier of each H-bridge converter cell, the signal varying the rectifier current i.sub.i provided by the active front end rectifier such that the difference between the rectifier current i.sub.i, and the inverter current i.sub.o, is substantially zero.
9. The method of claim 8, wherein the signal is modified based upon a feed-forward load current corresponding to the inverter current i.sub.o.
10. The method of claim 8, wherein the electrical system further includes a pulse width modulator which controls an ON/OFF duration of switching devices within each active front end rectifier, the ON/OFF durations determining the respective rectifier current i.sub.i, the signal instructing the pulse width modulator to modify the ON/OFF durations.
11. The method of claim 10, wherein the ON/OFF durations is modified by modifying duty ratios d.sub.a d.sub.b d.sub.c of the active front end rectifier, wherein the rectifier current i.sub.i is described by the equation:
12. The method of claim 8, wherein each of the H-bridge converter cells is a single phase H-bridge power cell in a respective cascaded H-bridge converter, each cascaded H-bridge converter providing a single phase, and wherein the outputs of said three or more cascaded H-bridge converters connect to provide a three phase AC output supply.
13. The method of claim 12, wherein each cascaded H-bridge converter operates as a multilevel cascaded H-bridge converter.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Embodiments of the invention will now be described by way of example with reference to the accompanying drawings in which:
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
DETAILED DESCRIPTION AND FURTHER OPTIONAL FEATURES
[0038] As shown in
[0039] An isolated DC supply is required for each cell in a CHB multilevel converter. In high power drives, this DC supply can be obtained by a DC-link capacitor supported by a diode rectifier. There are many variations on this basic configuration.
[0040] However, in a variation, which is illustrated in
[0041] For power systems containing a single-phase inverter or rectifier, such as uninterruptible power supplies, grid connected single-phase inverters, or multilevel converters based on CHB cells, there exists a common issue of second-order oscillation of power in the DC-link. Large DC-link capacitance is required to smooth out the DC-link voltage fluctuation.
[0042] It is possible to reduce the DC capacitor size by using an active filter to absorb the second-order oscillation power in the DC-link. The principle is to divert the oscillation power from the DC-link to other energy-storing components such as a capacitor or inductor, which allows for much larger fluctuation in voltage or current. This can allow the DC capacitor size to be greatly reduced without adding any large capacitors or inductors.
[0043]
[0044] Although CHB converters have been widely used at voltage levels including 6.6 kV and above, a disadvantage of CHB converters is the unbalanced characteristic for each inverter cell. Each cell of a CHB is a single-phase inverter, where the instantaneous output power is not constant. The power has a 2.sup.nd order load current frequency oscillation, which can require a large DC-link capacitance to smooth out the DC-link voltage fluctuations. A quantitative analysis for 2.sup.nd order load current frequency oscillation and capacitor size is provided below based on the CHB cell circuit of
[0045] The voltage fluctuation in the DC-link capacitor is caused by varying current flowing through the capacitor as expressed in equations (1) and (2). As discussed above, the three-phase AC/DC rectifier can either be diode front-end or PWM active front end. The capacitor current i.sub.C is determined by both the front-end rectifier current i.sub.i and the rear-end inverter current i.sub.o flowing through the DC-link.
[0046] For a diode-front end, the AC side three-phase currents contain negative sequence 5.sup.th and 11.sup.th order harmonics and positive sequence 7.sup.th and 13.sup.th order harmonics. The DC-link rectifier current i.sub.i contains 6.sup.th and 12.sup.th order source current frequency oscillation. In a steady state, the DC components of i.sub.i and i.sub.o are the same to maintain a constant average DC-link voltage V.sub.dc. For an AFE, the current i.sub.i is subjected to the control strategy of the PWM converter as shown in (3).
[0047] The average value of the single phase inverter DC-link current i.sub.o can be calculated using (4)-(7). Quantities d.sub.1 and d.sub.3 are duty ratios of the single-phase inverter upper switches, which can be calculated through modulation references, m is the modulation index, φ.sub.0 is the power factor angle of the inverter load, θ.sub.a is the phase angle for the single-phase AC modulation reference signal, i.sub.a is the output current, and I.sub.mo is the output current amplitude.
[0048] The current i.sub.o contains both DC and AC quantities, as is shown in (7). The AC quantity can cause the DC-link voltage to fluctuate. Moreover, the DC voltage variations are inversely proportional to the frequencies of the AC currents as shown in (8).
[0049] It should be noted that the DC voltage variation in (8) considers only the single-phase inverter effect. If a diode front-end rectifier was used, there will be 6th and 12.sup.th order source frequency currents in i.sub.i. However, when an active PWM rectifier is used, the current i.sub.i is determined by the control strategy and may also contain an AC quantity. The AC current in i.sub.i can also cause DC-link voltage fluctuations. The final DC voltage variation will be superposition of the effects caused by both i.sub.i and i.sub.o.
[0050] Whilst a large size DC-link capacitor can be used to reduce the DC voltage variation, it makes the CHB cell bulky. Further, a multilevel CHB inverter contains many cells. Additional legs and LC filters are required in each cell to construct an active filter suitable to mitigate the second order power in each CHB cell. Moreover, the active filter needs to be controlled properly. This requires hardware modification over the traditional systems and adds control complexity which may be undesirable.
[0051] Preferably, the amplitude of the DC-link capacitor AC current i.sub.c should attain its minimum value, in order to ensure a relatively stable DC-link voltage V.sub.dc with a small sized capacitor C.sub.d. To achieve this objective, both the AC and DC components of the rectifier current i.sub.i and inverter current i.sub.o can be the same or as similar as possible. Moreover, the rectifier current should be controllable, and therefore an AFE rectifier is used. The AC and DC side voltage and current relations of an AFE rectifier can be described in (9) based on the power balance theory (when ignoring converter losses) where i.sub.sd is the d-axis current which represents the three-phase AC input current when considered under a direct-quadrature transformation, and V.sub.sm is the corresponding input phase voltage amplitude:
[0052] Substituting the inverter current i.sub.o from (7) into the rectifier i.sub.i in (9):
[0053] The AC side d-axis current can be calculated based on (10), and contains a DC quantity plus a 2.sup.nd order load frequency 2ω.sub.0 AC quantity. The q-axis current can be considered to be zero for unity power factor control. A well designed close-loop current controller can track the variable d-axis current reference.
[0054] The three-phase input currents i.sub.u, i.sub.v, and i.sub.w in a stationary reference frame can be calculated by (11):
[0055] By substituting the d-axis current i.sub.sd in (10) the phase current can be determined:
[0056] It can been seen that the CHB cell phase current (corresponding to the transformer secondary winding current) has a cross-coupling effect between two frequencies: 2ω.sub.0 and ω.sub.i, which makes the waveform non-sinusoidal. The input source current (corresponding to the transformer primary winding current) is the summation of multiple secondary winding currents from the same phase. Considering one cell from each leg, i.e. cells A1, B1, and C1 of
i.sub.sAp=i.sub.uA1+i.sub.uB1+i.sub.uC1 (13)
[0057] Where i.sub.uA1 is the input current of phase u into the A1 cell, i.sub.uB1 is the input current of phase u into the B1 cell, and i.sub.uC1 is the input current of phase u into the C1 cell. The above equation assumes that the transformer is not a phase shifted type transformer, which is typical when using a rectifier with an AFE. The currents i.sub.uA1, i.sub.uB1, and i.sub.uC1 are input phase currents from cells A1, B2, and C1 respectively:
[0058] By substituting (14) and (15) into (13), the transformer primary current can be calculated:
i.sub.sAp=3K cos φ.sub.0.Math.cos(ω.sub.it+θ.sub.u) (16)
[0059] As is evident from (16), the source current is sinusoidal and the cross-coupling effect between the two frequencies 2ω.sub.0 and ω.sub.i is cancelled among the three legs. The same conclusion can be drawn from cells A.sub.n, B.sub.n, and C.sub.n (where n≧2). The transformer secondary side currents will be controlled to be non-sinusoidal, but the primary side currents can be guaranteed sinusoidal as shown above.
[0060] Based on this principle, a control strategy is proposed for controlling the AFE rectifier of each CHB cell 501 as shown in
[0061] In the proposed control strategy, the difference between the desired DC-link voltage V.sub.dc.sup.* and measured DC-link voltage V.sub.dc is determined, and passed to a proportional-integral (PI) controller. The output from the PI controller is then added to the load current-feed forward value:
producing i.sub.sd.sup.*, the reference d-axis current. The difference between the reference d-axis current i.sub.sd.sup.* and the measured d-axis current i.sub.sd is then determined, and the value passed to another PI controller. The output of the PI controller is used to modulate the pulse wave modulation signal which is sent to the AFE of the CHB cell 501. This signal controls the operation of the AFE, such that the rectifier current i.sub.i is varied.
[0062] Advantageously, by controlling the AFE rectifier as discussed above, the 2.sup.nd order load current ripple will not flow into the capacitor. Therefore as this will not cause capacitor voltage variation, the capacitor size can be greatly reduced. Further, whilst the transformer secondary side currents will be controlled to be non-sinusoidal, the primary side currents can be guaranteed to be sinusoidal. As a result of the decrease in capacitor size, each CHB cell can be designed to have a much smaller volume and weight whilst not requiring any additional hardware components.
[0063] A variant arrangement for the control can be implemented by adding a resonant controller to the inner current loop. It is known that the d-axis current reference contains a DC quantity plus a 2.sup.nd order load frequency 2ω.sub.0 AC quantity. The PI controller can ensure that the fundamental positive sequence components track the DC command since it can provide infinite gain for the DC component. The current loop bandwidth may be set to around 1/10.sup.th of the switching frequency to ensure enough phase margins for stability. For example, if a 4 kHz switching/sampling frequency was used, a 400 Hz current loop bandwidth can be set. The 2.sup.nd order load frequency 2ω.sub.0 AC quantity is subject to the machine rotation speed. For a 60 Hz rated machine, the maximum frequency of the d-axis current is 120 Hz if one does not consider over speed operation with field weakening control. Even through the frequency is within the current loop bandwidth 400 Hz, the PI controller gain is not enough to achieve zero steady-state error.
[0064] To address this problem, a resonant controller can be added to the current loop as shown in
[0065] Frequency of the resonant controller 2ω.sub.0 is related to the machine synchronous speed, which can be tuned in use.
[0066] As a further development, rather than limiting the AFE input filter to a first order inductor filter, an LCL filter can be used as shown in
[0067]
[0068] While the invention has been described in conjunction with the exemplary embodiments described above, many equivalent modifications and variations will be apparent to those skilled in the art when given this disclosure. Accordingly, the exemplary embodiments of the invention set forth above are considered to be illustrative and not limiting. Various changes to the described embodiments may be made without departing from the spirit and scope of the invention.