Electro-hydraulic control terminal adopting modularized and configured cartridge valve RHCV
20170363116 · 2017-12-21
Assignee
Inventors
Cpc classification
F15B15/202
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2013/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/0839
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2013/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/30575
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B11/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/0835
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/0814
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The present invention aims at providing a new electro-hydraulic control terminal adopting modularized and configured cartridge valve RHCV. It has obvious advantages of hybrid combination and flexible customization when RHCV is applied in the independent control terminals based on “single loop resistance” to control hydraulic actuators including distributed cylinders and motors. It can follow the rules that functional diversities as many as possible can be achieved through technical diversities as few as possible, thus producing a new generation of electro-hydraulic product family and platform to meet the needs of customers.
Claims
1. The new electro-hydraulic control terminal adopting a new kind of modularized and configured cartridge valve RHCV, comprising: two modularized and configured screw-in cartridge valves, two compact two-way cartridge valves, integrated functional valve body; hybrid pilot control ports of self-supplied oil, accessories for connection, detection and communication, wherein two modularized and configured screw-in cartridge valves are used as oil-input resistance characteristic of different structures and combinational types in the basic four-way loop, within the valve body they have two different arrangements, one is that two screw-in cartridge valves are on the same side of the same face, the other is that two screw-in cartridge valves are on the opposite side of the opposite face; wherein two compact two-way cartridge valves are used as oil-output resistance characteristic of different structures and combinational types in the basic four-way loop, within the valve body they have one arrangement that two two-way cartridge valves are on the same side of the same face, at least one compact two-way cartridge valve is necessary in the basic four-way loop; wherein integrated functional valve body has two forms L and H according to different characteristics of internal mounting holes and layout of pilot control holes, form L is shaped when two modularized and configured screw-in cartridge valves are arranged on the same side of the same face, form H is shaped when two modularized and configured screw-in cartridge valves are arranged on the opposite side of the opposite face; wherein hybrid pilot control ports of self-supplied oil are characteristic of that self-supplied oil Pc is imported by the control port X on the cover plate of compact two-way cartridge valve, pilot control oil is connected with oil-output port Tc through the control port Y, self-supplied oil Pc enters in the control cavity of compact two-way cartridge valve through control port a on the combinational flange control cover plates; through control port Z1 and Z2, control port S3 of modularized and configured screw-in cartridge valve is connected vertically, thus individually or combinational controlling the four main stage of poppet valve within the valve body; wherein accessories for connection, detection and communication can be configured according to the demands of four-way loop; wherein through the hybrid control resistances comprising modularized and configured screw-in cartridge valves and compact two-way cartridge valves, two reversible cavities of controllable actuators can he controlled, combining into independent and integrated electro-hydraulic control terminal LEM and HEM with different shapes, however, they have same supply chain characteristic with four controllable main ports P, T, A, B and multiple auxiliary ports.
2. The new electro-hydraulic control terminal adopting a new kind of modularized and configured cartridge valve RHCV according to claim 1, wherein integrated functional valve body with L shape consists of two mounting holes of modularized and configured screw-in cartridge valves, two mounting holes of compact two-way cartridge valves, hybrid pilot. control ports of self-supplied oil, mounting holes and connection interface for connection, detection and communication, two mounting holes of modularized and configured screw-in cartridge valves are arranged on the same side of the same face, two mounting holes of compact two-way cartridge valves are arranged on the same side of the same face, at least one compact two-way cartridge valve is necessary in the basic four-way loop, accessories for connection, detection and communication can be configured according to the demands of four-way loop, two mounting holes of modularized and configured screw-in cartridge valves and two mounting holes of compact two-way cartridge valves are arranged on the adjacent face, they together with hybrid pilot control ports of self-supplied oil , mounting holes and connection interface for connection, detection and communication combine into integrated functional valve body BL characteristic of regular hexahedral shape with four controllable main ports P, T, A, B and multiple auxiliary ports.
3. The new electro-hydraulic control terminal adopting a new kind of modularized and configured cartridge valve RHCV according to claim 1, wherein integrated functional valve body with H shape consists of two mounting holes of modularized and configured screw-in cartridge valves, two mounting holes of compact two-way cartridge valves, hybrid pilot control ports of self-supplied oil, mounting holes and connection interface for connection, detection and communication, two mounting holes of modularized and configured screw-in cartridge valves are arranged on the opposite side of the opposite face; wherein two mounting holes of compact two-way cartridge valves are arranged on the same side of the same face, at least one compact two-way cartridge valve is necessary in the basic four-way loop, accessories for connection, detection and communication can be configured according to the demands of four-way loop, two mounting holes of modularized and configured screw-in cartridge valves and two mounting holes of compact two-way cartridge valves are arranged on the adjacent face, they together with hybrid pilot control ports of self-supplied oil, mounting holes and connection interface for connection, detection and communication combine into integrated functional valve body BH characteristic of regular hexahedral shape with four controllable main ports P, T, A, B and multiple auxiliary ports.
4. The new electro-hydraulic control terminal adopting a new kind of modularized and configured cartridge valve RHCV according to claim 1, wherein there are hybrid pilot control ports of self-supplied oil; self-supplied oil Pc after being compared and chosen within the valve body is imported by the control port X on the cover plate of compact two-way cartridge valve, pilot control oil is connected with oil-output port Tc through the control port Y, self-supplied oil Pc enters in the control cavity of compact two-way cartridge valve through control port a on the combinational flange control cover plates; through control port Z1 and Z2, control port S3 of modularized and configured screw-in cartridge valve arranged on the same side of the same face or on the opposite side of the opposite face is connected vertically, combinational flange control cover plates as the main carrier for pilot control comprehensively control compact two-way cartridge valves and modularized and configured screw-in cartridge valves, having the connecting feature of “one carrier controls more than one assembly”.
5. The new electro-hydraulic control terminal adopting a new kind, of modularized and configured cartridge valve RHCV according to claim 1 or claim 2 or claim 3, wherein the margin design is adopted in layout of overall design and main structure, including the first mounting face of main function, the second mounting face of main function, and mounting face of non-main function, the first mounting face of main function refers to the face with compact two-way cartridge valves' two mounting holes and the mounting faces of flange control cover plates, the second mounting face of main function refers to the face with two modularized and configured screw-in cartridge valves' mounting holes, mounting face of non-main function refers to the face for other non-main functional artifacts, when the combinations, functions, specifications, quantity, and local circuit scheme belonging to the main stage of poppet valve and mounting holes of two-way cartridge valves on the first mounting face of main function change, even when the pilot control components and the corresponding pilot control ports change, it can make sure that existing margin of basic integrated functional valve body can be made use of, the first and second mounting face of main function not only influence the layout of mounting face of main functional components and its connection features, but also influence the margin design of layout characteristic of different installation and connection; mounting face of non-main function influence the layout characteristic of different installation and connection.
6. The new electro-hydraulic control terminal adopting a new kind modularized and configured cartridge valve RHCV according to claim 1, wherein valve body is connected, fixed and sealed with the input and output of controllable actuator such as hydraulic cylinder throughout circumferential flange, combining into main body of electro-hydraulic control terminals and basic type of valve body which can be installed directly on the double-acting hydraulic actuator, port A or B of valve body installed directly is individually matched with the port A or port B of hydraulic controllable actuator, thus directly connecting the main valve body with the corresponding ports of controllable actuator, the other port of basic valve body indirectly matched with the hydraulic actuator is connected with the hydraulic actuator through fittings and tubes, ports P and T of the basic valve body are respectively connected with the oil supplier P and T through fittings and tubes.
7. The new electro-hydraulic control terminal adopting a new kind of modularized and configured cartridge valve RHCV according to claim 1, wherein the mounting face at the bottom of the valve body has two or more ports of P, A, B, T, the types of mounting face include e kind of mounting face conforming to Standard ISO4401, the compact electro-hydraulic control terminals adopting Standard ISO4401 are alternatives of single hydraulic manifolds and sandwich integrated circuit bodies conforming to same Standard ISO4401, the compact electro-hydraulic control terminals adopting Standard ISO4401 can also be installed on or near the input and output of controllable actuators such as hydraulic cylinders and motors.
8. The new electro-hydraulic control terminal adopting a new kind of modularized and configured cartridge valve RHCV according to claim 1, wherein valve body group consists of two valve bodies, valve body for installation at the bottom of valve body group uses the type of mounting face conforming to Standard ISO4401, and four main ports P, A, B, T are arranged on the mounting face of electro-hydraulic control terminals, the compact electro-hydraulic control terminals adopting Standard ISO4401 are alternatives of single hydraulic manifolds and sandwich integrated circuit bodies conforming to same Standard ISO4401, the compact electro-hydraulic control terminals adopting Standard ISO4401 can also be installed on or near the input and output of controllable actuators such as hydraulic cylinders and motors.
9. The new electro-hydraulic control terminal adopting a new kind of modularized and configured cartridge valve RHCV according to claim 1, wherein valve body is connected and fixed with the controllable actuators including power units, hydraulic cylinders and motors, four main ports P, A, B, T set on the valve body are completely connected with the input and output ports of the controllable actuators including power units, hydraulic cylinders and motors through fittings and tubes directly, the screw holes are pre-set on the valve body for installation.
10. The new electro-hydraulic control terminal adopting a new kind of modularized and configured cartridge valve RHCV according to claim 1, wherein among the hybrid combination of two sets of modularized and configured screw-in cartridge valve and compact two-way cartridge valve, modularized and configured screw-in cartridge valve will be prioritized, after variant design regarding basic valve body, other commercial screw-in cartridge valve conforming to Standard ISO7789 can he made use of, thus constituting a kind of valve body with asymmetrical layout of mounting holes, which consists of two mounting holes of compact two-way cartridge valve, a mounting hole of modularized and configured screw-in cartridge valve and a mounting hole of screw-in cartridge valve conforming to other types.
11. The new electro-hydraulic control terminal adopting a new kind of modularized and configured cartridge valve RHCV according to claim 1, wherein among the hybrid combination of two sets of modularized and configured screw-in cartridge valve and compact two-way cartridge valve, one screw-in cartridge valve is replaced by one compact two-way cartridge valve with LVDT displacement-electric feedback through which electro-hydraulic proportional flow adjustment can be realized, after variant design regarding basic valve body, it constitutes a kind of valve body with asymmetrical layout of mounting holes, which consists of three mounting holes of compact two-way cartridge valve and a mounting hole of modularized and configured screw-in cartridge valve.
12. The new electro-hydraulic control terminal adopting a new kind of modularized and configured cartridge valve RHCV according to claim 1, wherein among the hybrid combination of two sets of modularized and configured screw-in cartridge valve and compact two-way cartridge valve, one screw-in cartridge valve having the function of pressure compensation is added, thus constituting the electro-hydraulic control terminals having the function of pressure compensation, one mounting hole for the screw-in cartridge valve having the function of pressure compensation is added in the corresponding valve body, thus constituting a kind of valve body with asymmetrical layout of n mounting holes, which consists of two mounting holes of compact two-way cartridge valve and three mounting holes of modularized and configured screw-in cartridge valve.
13. The new electro-hydraulic control terminal adopting a new kind of modularized and configured cartridge valve RHCV according to claim 1, wherein the electro-hydraulic control terminal that has the 3/4 loop function, consists of one compact two-way cartridge valve with 3 position pilot solenoid valve and three modularized and configured screw-in cartridge valves, integrated functional valve body is arranged with asymmetrical layout of mounting holes and consists of one mounting hole of compact two-way cartridge valve and three mounting holes of modularized and configured screw-in cartridge valve.
14. The hybrid layout of pilot control ports of new electro-hydraulic control terminal's main valve body according to claim 1, wherein self-supplied oil is replaced by external-supplied oil, thus constituting a kind of electro-hydraulic control terminal whose oil is supplied externally.
15. The four way circuit regarding technical solution of electro-hydraulic control terminal according to claim 1, wherein according to decomposition design and combination principle regarding the hydraulic circuit two-way cartridge valve, it has decomposability; two cavities are controlled by one three-way hydraulic loop which consists of two cartridges with different structures and combination features and is a fundamental and independent solution to individual cavity of electro-hydraulic control terminals, electro-hydraulic control terminal conforming to three-way hydraulic loop is flexible to meet all kinds of functions and form structures, thus controlling the two cavities of double-acting controllable hydraulic actuator separately, electro-hydraulic control terminal conforming to three-way hydraulic loop can be used to control one cavity of single-acting controllable hydraulic actuator, constituting the electro-hydraulic control terminal to control single-acting controllable hydraulic actuator with one cavity, the basic type of integrated functional valve body conforming to three-way hydraulic loop consists of one mounting hole of compact two-way cartridge valve and one mounting hole of modularized and configured screw-in cartridge valve, this kind of hybrid combination solution including electro-hydraulic control terminal with externally supplied pilot oil has the feature of variant adaptability.
16. The new electro-hydraulic control terminal adopting a new kind of modularized and configured cartridge valve RHCV, comprising: two modularized. and configured screw-in cartridge valves, two compact two-way cartridge valves, integrated functional valve body; hybrid pilot control ports of self-supplied oil, accessories for connection, detection and communication, wherein two modularized and configured screw-in cartridge valves have same size, two compact two-way cartridge valves have different size to meet different needs of rod cavity and piston cavity of asymmetric double-acting cylinder with one rod; wherein integrated functional valve body has asymmetric layout of mounting holes; wherein the electro-hydraulic: control terminal characteristic of mechanical-electro integrated connection for installation and supply chain has four controllable main ports P, A, B, T and multiple auxiliary ports.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0039] EM-electro-hydraulic control terminals
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[0052] 3D figure of integrated functional valve body and layout feature of inner mounting holes:
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[0072] HEM-H electro-hydraulic control terminal based on “three-way circuit” and valve body is as follows:
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MARK OF DRAWING
[0077] Z double-acting controllable cylinder [0078] ZM single-acting controllable cylinder [0079] M single-acting controllable motor [0080] EM electro-hydraulic control terminal [0081] LEM electro-hydraulic control terminal of form L with BL integrated functional valve body; [0082] HEM electro-hydraulic control terminal of form H with BH integrated functional valve body; [0083] HEM-H electro-hydraulic control. terminal based on “three-way circuit” [0084] B integrated functional valve body [0085] BL functional valve body of with L mounting hole for main stage [0086] BL-1 valve body of basic type [0087] BL-H valve body based on “three-way circuit” [0088] BH functional valve body of with H mounting hole for main stage [0089] BH-1 functional valve body of basic type [0090] F face, mounting face [0091] F1-6 six faces of hexahedral integrated functional valve body F1,F2,F3,F4,F5,F6) [0092] CVF mounting face of MINISO CV combined flange cover plate [0093] (x, y, z, z) control port of MINISO CV combined flange cover plate [0094] PVF pilot mounting face PV [0095] H mounting holes [0096] CVH mounting hole of MINISO CV compact two-way cartridge valve [0097] CVH(M/S) mounting hole of compact two-way cartridge valve of size (M/S) [0098] SCVH mounting hole of MINISO CV modularized and configured screw-in cartridge valve [0099] SCVH-ISO mounting hole of screw-in cartridge valve complying with ISO-7789 or other standards [0100] SCVH-LS mounting hole of screw-in cartridge valve with pressure compensation [0101] SCVH-PR mounting hole of proportional throttling valve with displacement-mechanical feedback [0102] S3 MINISO-SCV control ports (prioritized pilot control ports) [0103] PIH mounting hole of pilot valve [0104] PH mounting hole of plugs [0105] P ports [0106] P, T, A, B main oil port [0107] C, TC control oil port [0108] MC measuring oil port [0109] Pc-out external oil input port [0110] 4˜Φ connecting hole of direct installing flange [0111] 4˜MH mounting screw hole [0112] CV (MINISO CV) Compact Two-Way Cartridge Valve [0113] ISO CV commercial two-way cartridge valve complying with ISO7368 [0114] CV(M/S) compact two-way cartridge valve of size (M/S) [0115] CV-PR compact two-way cartridge valve with LVDT [0116] CV1 main stage of poppet valve, cartridge [0117] CVIC intermediate connector [0118] CVC combined flange cover plates [0119] CVCB combined flange cover plate body [0120] CVF mounting face of compact two-way cartridge valve (MINISO CV) [0121] SCV modularized and configured screw-in cartridge valve (MINISO SCV) [0122] SCV1 main stage of poppet valve [0123] SCV1C screw adaptor [0124] V pilot/v (Abbreviation), pilot control valve [0125] PV pilot solenoid directional valve of plate connection [0126] SV solenoid directional valve of screw connection [0127] RV pilot pressure valve of screw connection [0128] AC pilot check valve of screw connection [0129] PL combined plug [0130] SCV-PR proportional throttling valve with displacement-mechanical feedback [0131] SCV-LS screw-in cartridge valve with pressure compensation [0132] 4WEV a 3/4 solenoid directional valve [0133] PLV a sandwich throttling valve [0134] PAV a sandwich check valve [0135] PPV a sandwich relief valve [0136] IH sandwich circuit manifolds
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0137] 1. The new electro-hydraulic control terminal adopting a new kind of modularized and configured cartridge valve RHCV comprises two kinds of control resistance of different structures and combinational feature, which are compact two-way cartridge valves (MINISO CV, CV as abbreviation) and modularized and configured screw-in cartridge valves (MINISO SCV, SCV as abbreviation). The hybrid combination of two kinds of control resistance is used to control two reversible cavities (A, B) of controllable hydraulic actuators (Z representative of cylinder, M representative of motor). Two modularized and configured screw-in cartridge valves (SCV1, SCV2) are used as oil-input resistance, and two compact two-way cartridge valves (CV1, CV2) are used as oil-output resistance. They together with the integrated functional valve body characteristic of the four-way functional and connectional feature constitute the basic type electro-hydraulic control terminal. Integrated functional valve body has two forms BL and BH. Two compact two-way cartridge valves (CV1, CV2) are used as oil-output resistance arranged on the same side of the same face. And two modularized and configured screw-in cartridge valves (SCV1, SCV2) are used as oil-input resistance having different arrangements. They constitute two kinds of integrated functional valve body (BL, BH) with different internal mounting holes (CVH, SCVH) and layout of pilot control ports. In terms of BL valve body, two modularized and configured screw-in cartridge valves are arranged on the same side of the same face. In terms of BH valve body, two modularized and configured screw-in cartridge valves are arranged on the opposite side of the opposite face (see
[0138] 2. New principle scheme of circuit of electro-hydraulic control terminal adopting a new kind of modularized and configured cartridge valve RHCV consists of main stages CVI1,CVI2; SCVI1, SCVI2 of compact two-way cartridge valves CV1, CV2 and modularized and configured screw-in cartridge valves SCV1, SCV2 as loop of power level (MC in
[0139] 3. In terms of integrated functional valve body BL, BH (see
[0140] 4. The pilot control ports of integrated functional valve body BL, BH have the hybrid connecting feature of “one carrier controls more than one assembly”. It can be seen in the
[0141] 5. The basic integrated functional valve body of new electro-hydraulic control terminal adopting a new kind of modularized and configured cartridge valve RHCV has two mounting holes of compact two-way cartridge valves and its pilot control ports, two mounting holes of modularized and configured screw-in cartridge valves and its pilot control ports. According to rules, symmetric layout of mounting hole of hybrid combination of four mounting holes for main stage can be is seen in the
[0142] 6. The basic integrated functional valve body is connected, fixed and sealed with the input and output of controllable actuator such as hydraulic cylinder throughout circumferential flange, combining into main body of electro-hydraulic control terminals and basic type of valve body which can be installed directly on the double-acting hydraulic actuator, port A or B of valve body installed directly separately matched with the port A or port B of hydraulic controllable actuator, thus directly connecting the main valve body with the corresponding ports of controllable actuator, the other port of basic valve body indirectly matched with the hydraulic actuator is connected with the hydraulic actuator through fittings and tubes, ports P and T of the basic valve body are connected with the oil supplier P and T through fittings and tubes.
[0143] 7. The mounting face at the bottom of the basic integrated functional valve body has two ort more ports of P, A, B, T, the types of mounting face include one kind of mounting face conforming to Standard ISO4401 (see
[0144] 8. The basic integrated functional valve body group (see
[0145] 9. The valve body (see
[0146] 10. Among the hybrid combination of two sets of modularized and configured to screw-in cartridge valve and compact two-way cartridge valve, modularized and configured screw-in cartridge valve will be prioritized, after variant design regarding basic valve body ((see
[0147] 11. In
[0148] 12. In
[0149] 13. The electro-hydraulic control terminal that has the 3/4 loop function, consists of one compact two-way cartridge valve with 3 position pilot solenoid valve and three modularized and configured screw-in cartridge valves, integrated functional valve body is arranged with asymmetrical layout of mounting holes and consists of one mounting hole CVH1 of compact two-way cartridge valve and three mounting holes SCVH1, SCVH2, SCVH3) of modularized and configured screw-in cartridge valve (SCV1, SCV2, SCV3).
[0150] 14. In
[0151] 15. Hybrid pilot control network con combined flange cover plates as main carrier, and screw adaptor. It complies with rules of decomposition combination and design, which is totally unique. The way “one carrier controls more than one assembly” is a distinguished character to differentiate combination technology of four-way circuit of cartridge valves. This way is mainly applied in the electro-hydraulic control terminal with self-supplied oil to control the double-acting cylinder. Self-supplied oil is replaced by external-supplied oil, thus constituting a kind of electro-hydraulic control terminal whose oil is supplied externally. It can be seen in
[0152] 16. The four way circuit regarding technical solution of electro-hydraulic control terminal according to claim 1, wherein according to decomposition design and combination principle regarding the hydraulic circuit of two-way cartridge valve, it has decomposability; two cavities are controlled by one three-way hydraulic loop which consists of two cartridge valves with different structures and combination features and is a fundamental and independent solution to individual cavity of electro-hydraulic control terminals, electro-hydraulic control terminal conforming to three-way hydraulic loop is flexible to meet all kinds of functions and form structures, thus controlling the two cavities of double-acting controllable hydraulic actuator separately, electro-hydraulic control terminal conforming to three-way hydraulic loop can be used to control one cavity of single-acting controllable hydraulic actuator, constituting the electro-hydraulic control terminal to control single-acting controllable hydraulic actuator with one cavity. The basic type of integrated functional valve body can be seen in
[0153] 17. Beneficial effects: the beneficial effects of the new electro-hydraulic terminal LEM and HEM adopting a new kind of modularized and configured cartridge valve RHCV can be further indicated in the
[0154] A new enterprise competition strategy that is “functional diversities as many as possible can be achieved through technical diversities as few as possible” and market can be redefined.
[0155] What is described in the above shows and describes the basic principles and main characteristics of the present invention. These professional and technical is personnel should understand that this invention is not limited by the above-mentioned examples; the implementation of the case and what is manual only describe the principle of this invention. By the prerequisite that the spirit and scope of the invention are not breaking through, the invention also has all kinds of changes and improvements. These changes and improvements are under the rights to require the invention of the protection scope by the attached claim and its equivalent definition.