SYSTEM AND METHOD FOR MONITORING AN AGRICULTURAL BELT
20170359953 ยท 2017-12-21
Inventors
- Jack Wallace (Powell, OH, US)
- Douglas Gilg (Powell, OH, US)
- Alan Echtenkamp (Waverly, NE, US)
- Jacques Basson (Durban, ZA)
Cpc classification
International classification
Abstract
A belt monitoring system for an agricultural belt arrangement, the monitoring system including an agricultural belt having a magnetic element embedded therein and a sensor. The agricultural belt arrangement defines a proper belt alignment for the belt and moves the belt. The magnetic element is polarized so as to output a magnetic signal. The sensor is configured to detect, at a reference position, the magnetic signal outputted by the magnetic element. The monitoring system further includes a circuit configured to output a signal if, for example, the agricultural belt moves more than a predetermined amount through the agricultural belt arrangement without the sensor arrangement detecting the magnetic signal outputted by the magnetic element, a predetermined amount of time passes without the sensor detecting the magnetic signal, and the circuit determines the position of the magnetic element to be outside of a permissible positional range.
Claims
1. An agricultural belt monitoring system for an agricultural belt arrangement, the monitoring system comprising: an agricultural belt having a magnetic element embedded therein; a sensor arrangement including at least one sensor; the agricultural belt arrangement defining a proper belt alignment for said agricultural belt and being configured to move said agricultural belt through the agricultural belt arrangement; said magnetic element being configured to output a magnetic signal; said sensor arrangement being configured to detect, at a reference position in the agricultural belt arrangement, said magnetic signal outputted by said magnetic element when said agricultural belt is in said proper belt alignment as said agricultural belt moves through the agricultural belt arrangement; a circuit configured to output a signal if at least one of: said agricultural belt moves more than a predetermined amount through the agricultural belt arrangement without said sensor detecting said magnetic signal outputted by said magnetic element; and, a predetermined amount of time passes without said sensor detecting said magnetic signal outputted by said magnetic element when said agricultural belt is moving through the agricultural belt arrangement.
2. The agricultural belt monitoring system of claim 1, wherein said magnetic element is a permanent magnet.
3. The agricultural belt monitoring system of claim 1 further comprising: a field generator; said magnetic element including a ferromagnetic material; and, said field generator being configured to magnetize said ferromagnetic material so as to make said magnetic element detectable by said sensor arrangement.
4. The agricultural belt monitoring system of claim 1, wherein: said agricultural belt has a length and defines a longitudinal belt direction; said agricultural belt includes an elevation configured as a v-guide running in said longitudinal belt direction; and, said magnetic element is arranged in said v-guide.
5. The agricultural belt monitoring system of claim 1, wherein: the system includes a plurality of magnetic elements; and, said magnetic elements are disposed sequentially at a spaced relationship to each other.
6. The agricultural belt monitoring system of claim 5, wherein: said spaced relationship between said magnetic elements is a known spaced relationship; said sensor is configured to sequentially detect said magnetic elements; and, said circuit is further configured to determine the speed of said agricultural belt by measuring at least one of: a time period between which said sensor detects ones of said magnetic element so as to determine the speed of said agricultural belt; and, the amount of magnetic elements detected in a predetermined time window.
7. The agricultural belt monitoring system of claim 1, wherein: the system includes a plurality of magnetic elements; said agricultural belt defines a longitudinal belt direction; said agricultural belt includes a plurality of transverse belt protrusions; and, said magnetic elements are embedded in said transverse belt protrusions.
8. The agricultural belt monitoring system of claim 1, wherein the agricultural belt is a draper belt.
9. The agricultural belt system of claim 1, wherein: said agricultural belt has a length; the system includes a plurality of magnetic elements disposed sequentially at a known spaced relationship to each other along said length of said agricultural belt; said sensor arrangement is configured to sequentially detect said magnetic elements; and, said circuit is further configured to determine the speed of said agricultural belt by measuring at least one of: a time period between which said sensor detects ones of said magnetic element so as to determine the speed of said agricultural belt; and, the amount of magnetic elements detected in a predetermined time window.
10. The agricultural belt monitoring system of claim 9, wherein: the agricultural belt arrangement has a speed sensor configured to output a speed signal including a measured speed of said agricultural belt; said circuit has a speed input configured to receive the speed signal; said circuit is configured to determine a speed differential between said measured speed and the speed of said agricultural belt as determined by said circuit; and, said circuit is further configured to output a belt slip signal when said speed differential is greater than a predetermined amount.
11. An agricultural belt monitoring system for an agricultural belt arrangement defining a lateral and a longitudinal direction, the monitoring system comprising: an agricultural belt having at least one magnetic element embedded therein; a sensor arrangement including at least one sensor; the agricultural belt arrangement being configured to move said agricultural belt through the agricultural belt arrangement in the longitudinal direction; said magnetic element being configured to output a magnetic signal; said sensor arrangement being configured to detect, at a reference position in the agricultural belt arrangement, said magnetic signal outputted by said magnetic element as said agricultural belt moves through the agricultural belt arrangement; a circuit configured to determine a position of said magnetic element with respect to said lateral direction on the basis of said magnetic signal detected by said sensor arrangement; said circuit being further configured to compare said position of said magnetic element determined by said circuit to a permissible positional range; and, said circuit being further configured to output a signal when said position determined by said circuit is outside of said permissible positional range.
12. The agricultural belt monitoring system of claim 11, wherein: said circuit is further configured to output a signal when at least one of: said agricultural belt moves more than a predetermined amount through the agricultural belt arrangement without said sensor detecting said magnetic signal outputted by said magnetic element; and, a predetermined amount of time passes without said sensor detecting said magnetic signal outputted by said magnetic element when said agricultural belt is moving through the agricultural belt arrangement.
13. The agricultural belt monitoring system of claim 11, wherein said magnetic element includes at least one of a permanent magnet, a magnetically polarized ferromagnetic material and a magnetically permeable material.
14. The agricultural belt monitoring system of claim 11 further comprising: a field generator; said magnetic element includes a magnetically permeable material; and, said field generator is configured to magnetize said magnetically permeable material.
15. The agricultural belt monitoring system of claim 11, wherein said sensor is an electromagnetic sensor.
16. The agricultural belt monitoring system of claim 11, wherein: said agricultural belt has a length and defines a longitudinal belt direction; said agricultural belt includes an elevation configured as a v-guide running in said longitudinal belt direction; and, said magnetic element is arranged in said v-guide.
17. The agricultural belt monitoring system of claim 16, wherein: the system includes a plurality of magnetic elements; said magnetic elements are disposed sequentially at a spaced relationship to each other in said v-guide along said length of said agricultural belt.
18. The agricultural belt monitoring system of claim 11, wherein: said agricultural belt has a length; the system includes a plurality of magnetic elements disposed sequentially at a known spaced relationship to each other along said length of said agricultural belt; said sensor arrangement is configured to sequentially detect said magnetic elements; and, said circuit is further configured to determine the speed of said agricultural belt by measuring at least one of: a time period between which said sensor detects ones of said magnetic element so as to determine the speed of said agricultural belt; and, the amount of magnetic elements detected in a predetermined time window.
19. The agricultural belt monitoring system of claim 18, wherein: the agricultural belt arrangement has a speed sensor configured to output a speed signal including a measured speed of said agricultural belt; said circuit has a speed input configured to receive the speed signal; said circuit is configured to determine a speed differential between said measured speed and the speed of said agricultural belt as determined by said circuit; and, said processor being further configured to output a belt slip signal when said speed differential is greater than a predetermined amount.
20. The agricultural belt monitoring system of claim 11, wherein: the system includes a plurality of magnetic elements; said agricultural belt defines a longitudinal belt direction; said agricultural belt includes a plurality of transverse belt protrusions; and, said magnetic elements are embedded in said transverse belt protrusions.
21. The agricultural belt monitoring system of claim 20, further comprising: a plurality of wires having an end; said ends of said wire being said magnetic element; and, said wires being embedded in said transverse belt protrusions.
22. The agricultural belt monitoring system of claim 11, further comprising a data storage unit having said predetermined permissible positional range for said magnetic element stored thereon.
23. The agricultural belt monitoring system of claim 11, wherein the agricultural belt is a draper belt.
24. The agricultural belt monitoring system of claim 11 further comprising: a data storage unit; the agricultural belt monitoring system including a plurality of magnetic elements arranged in a pattern along said agricultural belt; said data storage unit having said pattern stored thereon; and, said circuit being further configured to compute a speed of said agricultural belt on the basis of said pattern stored on said data storage unit by measuring a time period between which said sensor detects ones of said magnetic element.
25. The agricultural belt monitoring system of claim 11 further comprising: at least one RFID tag embedded at a predefined location in said belt; an RFID tag reader configured to detect said at least one RFID tag; said agricultural belt defining a belt position; and, said circuit being configured to determine said belt position on the basis of said RFID tag being detected by said RFID tag reader.
26. The agricultural belt monitoring system of claim 11, wherein said signal is configured to at least one of trigger an alarm for alerting an operator of the agricultural system and stop said agricultural belt.
27. The agricultural belt monitoring system of claim 11, wherein said signal is configured to stop said agricultural belt.
28. An agricultural belt monitoring system for an agricultural belt arrangement having a drive arrangement, the agricultural belt arrangement defining a longitudinal direction and a lateral direction, the belt monitoring system comprising: an agricultural belt having at least one magnetic element embedded therein; the agricultural belt arrangement defining a lateral and a longitudinal direction; the drive arrangement being configured to move said agricultural belt through the agricultural belt arrangement in the longitudinal direction and control a belt alignment of said agricultural belt; a sensor arrangement including at least one sensor; said magnetic element being configured to output a magnetic signal; said sensor arrangement being configured to detect, at a reference position in the agricultural belt arrangement, said magnetic signal outputted by said magnetic element as said agricultural belt moves through the agricultural belt arrangement; a circuit configured to determine a position of said magnetic element with respect to said lateral direction on the basis of said magnetic signal detected by said sensor arrangement; said circuit being further configured to compare said position of said magnetic element determined by said circuit to a permissible positional range; and, said circuit being further configured to output a control signal to be used to correct said belt alignment via the drive arrangement when said determined position is outside of said permissible positional range.
29. A method for monitoring an agricultural belt having a magnetic element embedded therein, the agricultural belt being configured to move through an agricultural belt arrangement defining a lateral direction, the method comprising the steps of: detecting a magnetic signal of the magnetic element embedded in the agricultural belt; determining a position of the magnetic element with respect to the lateral direction; comparing the determined position of the magnetic element to a permissible positional range; and, outputting a signal when the determined position of the magnetic element is outside the permissible positional range.
30. The method of claim 29, wherein the magnetic element includes at least one of a permanent magnet and a ferromagnetic material.
31. The method of claim 29, wherein the magnetic element includes ferromagnetic material, the method further comprising the step of magnetizing said magnetic element.
32. The method of claim 29, wherein the agricultural belt is driven through an agricultural belt arrangement by a drive arrangement configured to control a belt alignment of the agricultural belt, the method further comprising the step of: controlling the belt alignment of the agricultural belt via the drive arrangement.
33. A method for monitoring an agricultural belt in an agricultural belt arrangement with an agricultural belt monitoring system, the agricultural belt having a magnetic element configured to output a magnetic signal embedded therein, the agricultural belt arrangement being configured to move the agricultural belt through the agricultural belt arrangement and defining a proper agricultural belt alignment, the magnetic element being arranged in the agricultural belt such that the magnetic element passes through an area scanned by a sensor arrangement configured to detect the magnetic signal, the method comprising the steps of: scanning at least a longitudinal subsection of the agricultural belt for the magnetic signal outputted by the magnetic element with the sensor as the agricultural belt moves through the agricultural belt arrangement with the sensor arrangement; and, outputting a signal when at least one of: the agricultural belt moves more than a predetermined amount through the agricultural belt arrangement without said sensor detecting said magnetic signal outputted by said magnetic element; and, a predetermined amount of time passes without the sensor detecting the magnetic signal outputted by the magnetic element when the agricultural belt is moving through the agricultural belt arrangement.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The invention will now be described with reference to the drawings wherein:
[0015]
[0016]
[0017]
[0018]
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[0020]
[0021]
DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION
[0022]
[0023] Magnetic elements 5 are embedded in the belt to facilitate the monitoring of the agricultural belt 3. The magnetic elements 5 can be embedded directly in the belt carcass or in a belt structure projecting from the belt carcass, such as in a v-guide 15 or a transverse element like a cleat. The magnetic elements 5 can include permanent magnets or a material capable of being magnetized, such as a ferromagnetic material. Where the magnetic elements 5 do not include a permanent magnet but rather a material capable of being magnetized, the magnetic elements 5 are magnetized via, for example, a field generator 13 so as to enable the sensor arrangement 7 to detect a magnetic signal outputted by the magnetic elements 5. The magnetic element 5 is magnetically polarized or can be magnetically polarized prior to passes the sensor so that the magnetic element outputs a magnetic signal. The magnetic signal outputted by the magnetic element 5 can be a unique magnetic signal. If the system is used in an application or environment where other magnetic signals are generated, the sensor arrangement 7 can be configured to detect the unique magnetic signal of the magnetic element 5. Further, where a plurality of magnetic elements 5 are embedded in the belt, each magnetic element 5 can output a unique signal so as to, for example, enable the circuit 11 to determine the identity of the magnetic element 5 detected by the sensor arrangement 7. The circuit 11 can be an analog or digital circuit. Further the circuit can, for example, be in the form of a microprocessor, microcontroller, a central processing unit of a computer and the like.
[0024]
[0025]
[0026]
[0027] According to an embodiment, the sensor arrangement 7 is configured to scan a longitudinal subsection 33 of the agricultural belt 3 as shown in
[0028] The circuit 11 can measure the time between subsequent detections of the magnetic element 5 and can receive input data regarding the speed at which the agricultural belt 3 is moving from the agricultural belt arrangement. The circuit 11 may also receive average speed data from the agricultural belt arrangement 1, especially if monitoring is to occur while the belt 3 is accelerating or slowing down. If the circuit 11 determines that the sensor arrangement 7 has not detected the magnetic element for a predetermined amount of time, the circuit 11 outputs a signal. The signal can be used to alarm a user of the agricultural belt arrangement 1, stop the belt 3, or as an input to the agricultural belt arrangement to control the belt alignment. Where the speed of the belt 3 is variable, the predetermined amount of time may also be made dependent on the speed of the belt 3.
[0029] In embodiments in which the speed of the belt is known, for example from a sensor or drive 9 of the agricultural belt arrangement 1, or is calculated by the circuit 11, a time target can be linked to the belt speed and historic belt properties. The historic belt properties of the agricultural belt 3 can be stored in the data storage unit 12. In an embodiment with a single magnetic element 5 embedded in the belt, for example, if the belt has a known length of five meters and the agricultural belt 3 is moving at a speed of 2 meters per second (m/s), the belt monitoring system should expect to detect the magnetic element 5 every 2.5 seconds. The locations of the magnetic elements 5 can also be stored on the data storage unit 12, especially if the magnetic elements 5 are arranged in a pattern or are distributed in an uneven manner over the length of the belt.
[0030] Alternatively or additionally the circuit 11 can receive information regarding the amount the belt 3 has moved from the agricultural belt arrangement 1 and output a signal when the agricultural belt 3 has moved more than a predetermined amount without the sensor arrangement 7 detecting a magnetic element 5.
[0031] A plurality of magnetic elements 5 can also be embedded in the belt 3 at a known spaced relationship to each other and if the time or distance traveled between detections of subsequent ones of the magnetic elements 5 is greater than a predetermined amount, the circuit 11 outputs a signal. Where the magnetic elements 5 are distributed over the length of the belt in a pattern, the pattern may be stored on a data storage unit 12. The circuit 11 can then access the pattern stored on the data storage unit 12 so as to determine the amount of time or amount of movement before the sensor arrangement 7 is expected to detect the next magnetic element 5.
[0032] The pattern can represent a code which can be read by the sensor arrangement and evaluated by the circuit. The arrangement of the magnetic elements in a pattern representing a code enables a user or a system to determine the unique identity of the belt which can be linked to date of manufacture, specific quality and production records, etc.
[0033] The circuit can also be configured to include a counter which tracks the number of revolutions of the agricultural belt as it moves through the agricultural belt arrangement. The agricultural belt monitoring system could through the inclusion of a counter provide an indication as to the service life of the agricultural belt.
[0034] According to another embodiment, the circuit 11 is configured to determine a position of the magnetic element 5 with respect to a lateral direction 29 as defined by the agricultural belt arrangement 1. The sensor arrangement 7 may scan the entire width of the agricultural belt 3 or a subsection thereof.
[0035] According to a further embodiment, the circuit 11 can also be configured to determine the speed of the belt. Thus, the belt monitoring system can function as a secondary speed indicator. Where the belt 3 includes a single magnetic element 5, the speed of the belt 3 can, for example, be computed by the circuit 11 on the basis of the time period between sequential detections of the magnetic element 5 by the sensor arrangement 7 and the length of the belt 3. Where the agricultural belt 3 is accelerating or decelerating, the circuit 11 can determine an average speed over the last revolution of the belt 3. The agricultural belt 3 can also include a plurality of magnetic elements arranged at a known spaced relationship to each other. The circuit 11 can compute the speed of the belt 3 by measuring the time period between detection of the individual magnetic elements 5. If the magnetic elements 5 are arranged in a pattern, the pattern can be stored on the data storage unit 12 and be read by the circuit for calculating the speed. Along with the positional data of the magnetic elements, the permissible positional range can also be stored on the data storage unit 12.
[0036] In embodiments in which the agricultural belt monitoring system determines the speed of the belt 3, the speed determined by the system can be compared to an independent speed sensor which may be part of the agricultural belt arrangement 1. Through the comparison of the speed determined by the monitoring system and the speed determined by the independent speed and the differential therebetween, the circuit can also determine whether belt slip has occurred.
[0037] An RFID tag or more can also be embedded in the belt for determining the belt position. The agricultural belt monitoring system would then include an RFID tag reader arranged at a reference position and configured to read the RFID tags. The circuit 11 can then determine the position of the belt 3 on the basis of RFID tag detection. Information regarding the RFID tag position can also be stored on the data storage unit 12.
[0038] It is understood that the foregoing description is that of the preferred embodiments of the invention and that various changes and modifications may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.
REFERENCE NUMERALS
[0039] 1 Agricultural belt arrangement [0040] 2 Agricultural belt [0041] 5 Magnetic element [0042] 7 Sensor arrangement
[0043] 8 Sensor [0044] 9 Drive [0045] 11 Circuit [0046] 12 Data storage unit [0047] 13 Field generator [0048] 15 v-guide [0049] 17 Transverse protrusion [0050] 21 Agricultural belt arrangement controller [0051] 23 Pulley [0052] 25 Frame of the agricultural belt arrangement
[0053] 27 Longitudinal direction [0054] 29 Lateral direction [0055] 31 Wire [0056] 33 Longitudinal subsection of the agricultural belt [0057] 35 Permissible positional range