Abstract
An apparatus for applying a strip of elastomeric material to a surface, the apparatus comprising: a nozzle having an inlet in fluid communication with a pumping means, said nozzle having an upper surface and a lower surface, wherein the lower surface has a curved shape for mating engagement with an outer surface of a rotatable roller, said lower surface having an opening positioned for engagement with the roller outer surface.
Claims
1. An apparatus for applying a strip of elastomeric material to a surface, the apparatus comprising: a nozzle having an inlet in fluid communication with a pumping means, said nozzle having an upper surface and a lower surface, wherein the lower surface has a curved shape for mating engagement with an outer surface of a rotatable roller, said lower surface having an opening positioned onto the roller outer surface, wherein said nozzle and said rotatable roller are rotatable.
2. The apparatus of claim 1, wherein said nozzle compresses said elastomeric material directly onto the outer surface of the roller.
3. The apparatus of claim 1, wherein the elastomeric material is in a molten state in the nozzle.
4. The apparatus of claim 1, wherein the elastomeric material is in a molten state in the apparatus.
5. The apparatus of claim 1, wherein the elastomeric material is in a molten state prior to entering the apparatus.
6. The apparatus of claim 1, wherein the elastomeric material is in a molten state when it is applied to the roller outer surface.
7. The apparatus of claim 1, wherein the nozzle has a shaped die surface that cooperates with the curved outer surface of the roller to form a nozzle outlet.
8. The apparatus of claim 1 wherein said roller is heated to a temperature in the range of about 200 to 350° F.
9. The apparatus of claim 1 wherein the pumping means is an extruder.
10. The apparatus of claim 1 wherein the pumping means is an extruder in combination with a gear pump.
11. The apparatus of claim 1 further comprising an interior channel, wherein the interior channel decreases in area.
12. The apparatus of claim 1 wherein the outlet of the nozzle has a V shaped outlet.
13. A nozzle and roller apparatus comprising: a rotatable roller having an outer surface, a nozzle having an inlet and an outlet, said nozzle having a curved surface having an opening, wherein the curved surface is positioned in mating engagement with an outer surface of a rotatable roller.
14. The roller and nozzle apparatus of claim 13, wherein the outlet of the nozzle further includes a die.
15. The roller and nozzle apparatus of claim 13, wherein the outlet of the nozzle is formed between the roller outer surface and the curved surface of the nozzle.
16. The roller and nozzle apparatus of claim 13 wherein the roller is pivotally mounted so it can pivot about a fixed point.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The invention will be described by way of example and with reference to the accompanying drawings in which:
[0029] FIG. 1 is a perspective view of a rubber applicator apparatus of the present invention.
[0030] FIG. 2 is a close-up perspective view of a roller and nozzle of the rubber applicator apparatus of the present invention.
[0031] FIG. 3 is a side cross-sectional view of the apparatus of FIG. 1.
[0032] FIG. 4 is a close-up side view of the roller and nozzle wherein the nozzle is shown with half the nozzle removed;
[0033] FIG. 5 is a side view of the nozzle;
[0034] FIG. 6 is a perspective view of the nozzle outlet;
[0035] FIG. 7 is an end view of the outlet of the nozzle;
[0036] FIG. 8 is a side view of the rubber applicator apparatus shown applying a rubber strip to a tire building drum.
[0037] FIG. 9 is a side view of the rubber applicator apparatus showing the axis of rotation.
[0038] FIG. 10 is a side view of a first embodiment of a rotatable nozzle and rubber applicator apparatus showing the axis of rotation.
[0039] FIG. 11 is a side view of a second embodiment of a rotatable nozzle and rubber applicator apparatus showing the axis of rotation.
[0040] FIG. 12 is a side view of a third embodiment of a rotatable nozzle and rubber applicator apparatus showing the axis of rotation.
DETAILED DESCRIPTION OF THE INVENTION
[0041] A first embodiment of a rubber applicator apparatus 100 is shown in FIGS. 1-7. The applicator apparatus 100 provides a novel apparatus to form elastomeric tire components quickly and efficiently from a single continuously wound strip or multiple strips of unvulcanized rubber. A continuous strip of unvulcanized rubber may be applied directly onto a tire building surface such as a tire building drum A as shown in FIG. 8, or a toroidal shaped core (not shown).
[0042] As shown in FIG. 1, the applicator apparatus 100 includes a support frame 110 (parts of which have been removed for clarity), and a roller nozzle 200. The support frame may further include support rails for translating the entire applicator apparatus in the X, Y and Z direction (not shown).). A rotatable linkage 111 is mounted to the support frame 110, and functions to pivot the roller 300 about fixed point 114 as shown in FIG. 4. The rotatable linkage 111 is connected to actuator arm 112 which translates fore and aft to pivot the rotatable linkage 111 about the fixed point 114, so that the roller may likewise be pivoted.
[0043] As shown in FIG. 3, the support frame 110 includes a mounting flange 102 for connecting to a rubber pumping means such as an extruder, gear pump, extruder-gear pump combination, or rubber injector (not shown). The rubber or elastomer output from the rubber pumping means is fed into an internal passage 103 of the mounting flange and then into a transition member 120. The transition member 120 has an interior channel 126 having an inlet end 122 and an outlet end 124. The inlet end 122 preferably has a larger area than the outlet end 124, resulting in a decreasing area or a funnel-shaped channel 126. Channel 126 is also angled downwardly in the range of about 30 to about 75 degrees with respect to the X axis, more typically about 45-60 degrees. The outlet end 124 of the transition member is connected to an inlet end 202 of a nozzle 210.
[0044] The nozzle 210, as best shown in FIGS. 3-7, has a generally cylindrically shaped outer body 211 terminating in an angled face 212 at the nozzle outlet 223. The nozzle has an interior channel 221 that has a decreasing area from the inlet end 202 to the outlet orifice 223 of the nozzle. The angled face 212 of the nozzle terminates in an edge 214. The edge 214 forms a juncture between the angled face 212 and a curved outlet surface 230 of the nozzle. The lower surface of the edge 214 has a shaped die surface 216 that cooperates with the curved outer surface of the roller 300 to form the nozzle outlet. The shaped die surface 216 in this example, has a flat edge 217 with opposed beveled ends 218,219 which forms a strip with beveled edges. The die shape is not limited to the configuration shown, and may form other shapes as desired. The curved lower surface 230 of the nozzle is shaped to cooperate with the outer surface of roller 300 in order to form the strip. The lower surface of the nozzle has an opening 231 that is preferably v shaped. The opening 231 has an axial width A and a longitudinal length L, wherein the length is greater than 1.5 times the axial width A. The opening 231 is wide to allow the rubber to engage the outer surface of the roller 300 before exiting the outlet 232. The wide opening allows the rubber or elastomer to engage the outer surface of the roller. As the roller 300 rotates, the outer surface of the roller 300 engages the rubber flowing through the nozzle, and pulls the rubber towards the nozzle outlet 232. The pulling of the rubber by the roller lowers the internal pressure and temperature of the rubber as it travels through the system 100. The lower extrusion temperatures reduce stretch of the rubber. As the rubber is pulled towards the nozzle outlet 232, it is shaped by die surfaces 217,218,219 of the upper edge 214 and the roller outer surface 300. Preferably, the roller 300 is heated.
[0045] The outlet die surfaces 217,218,219 of the nozzle is shown with a trapezoidal shape, however other configurations may be used such as, but not limited to, square, rectangular, triangular, etc. The width of the rubber strip output from the nozzle orifice is typically about 15 mm in width, but may vary in the range of about 5 mm to about 30 mm. The nozzle 212 may be optionally heated to a temperature in the range of about 0 to about 200 degrees F. using external or internal heaters (not shown).
[0046] As shown in FIG. 8, the nozzle 210 is oriented with respect to the tire building drum A, core (not shown) or other application surface typically at an angle β in the range of about 0 to about 50 degrees, more typically in the range of about 20-35 degrees. The rubber from the nozzle is first adhered to the roller 300, and then pushed through the nozzle outlet and then applied by the rotating roller 300 to the tire building drum A, as shown in FIG. 8. A stitcher roller 400 is positioned adjacent the roller 300, and applies pressure to secure the strip onto the drum. The stitcher roller 400 is attached to link arm 402, that is pivotally connected to the support frame 110. The stitcher roller 400 is connected to actuator arm 404 connected to actuator 406.
[0047] The roller assembly 300 preferably has internal heaters for heating the outer surface in the range of about 200 to about 400 degrees F., and more preferably in the range of about 350 to about 400 degrees F. Thus the roller functions as a hot knife, smoothing and smearing the freshly deposited rubber, melting and blending the adjacent strips of rubber together, into a homogeneous mass. The higher roller temperature does not impact the curing of rubber due to the short residence time. The stitcher assembly 400 performs a stitcher function due to the pressure of the roller against the drum, smoothing out the air pockets. The outer surface of the roller also helps shape the formed component.
[0048] The roller assembly 300 preferably is connected to a linkage system 500 connected to an air cylinder as shown in FIG. 4, so that the roller 300 may be raised and lowered.
[0049] It is further desired that the roller nozzle 210 and roller 300 may be rotated about an axis A-A as shown in FIG. 9. The rotation or swiveling about axis A-A is useful to allow application of a rubber strip to sidewalls of a tire and other components with difficult geometrical limitations. FIG. 10 illustrates a first embodiment of a roller nozzle 210 and roller 300 about axis A′-A′. In order to facilitate the rotation of the nozzle 210 about axis A′-A′, the outlet end 124 of the nozzle is connected to a flexible coupling 600. A first end 602 of the flexible coupling is rotatably connected to the outlet end 124 of the nozzle. A second end 604 of the flexible coupling is rotatably connected to the inlet end 103 of the mounting flange. The roller nozzle 210, roller 300 is connected to a support bracket 330 that is rotatably mounted to gear box and motor to allow rotation of the roller nozzle, roller 300 and support bracket about the Axis A′-A′. The roller nozzle, roller and support bracket is able to rotate at least +/−15 degrees.
[0050] FIGS. 11 and 12 illustrate a second embodiment of a rotatable nozzle assembly 210 and roller 300. As shown in the figures, a rotatable coupling 700 is inserted between the between the inlet of the nozzle and the outlet of the transition member. The transition member is fixed, while the nozzle and roller is rotatable about axis A-A.
[0051] Variations in the present invention are possible in light of the description of it provided herein. While certain representative embodiments and details have been shown for the purpose of illustrating the subject invention, it will be apparent to those skilled in this art that various changes and modifications can be made therein without departing from the scope of the subject invention. It is, therefore, to be understood that changes can be made in the particular embodiments described which will be within the full intended scope of the invention as defined by the following appended claims.
