Scavenging for particulate filter regeneration
11686264 · 2023-06-27
Assignee
Inventors
Cpc classification
F02D41/1466
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0261
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02D41/029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0245
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D41/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
In accordance with exemplary embodiments, methods and systems are provided for controlling particulate filter regeneration for a particulate filter of a drive system of a vehicle, including: obtaining sensor data pertaining to the drive system via one or more sensors of the vehicle; determining, via a processor of the vehicle, when particulate filter regeneration is warranted, using the sensor data; and providing particulate filter regeneration while performing scavenging with respect to the drive system, via instructions provided by the processor, when it is determined that particulate filter regeneration is warranted.
Claims
1. A method for controlling particulate filter regeneration for a particulate filter of a drive system of a vehicle, the drive system having an intake valve and an exhaust valve, the method comprising: obtaining sensor data pertaining to the drive system via one or more sensors of the vehicle, including obtaining temperature sensor data as to an exhaust temperature of the drive system; determining, via a processor of the vehicle, when particulate filter regeneration is warranted, using the sensor data; and providing particulate filter regeneration while performing scavenging with respect to the drive system, via instructions provided by the processor, when it is determined that particulate filter regeneration is warranted, and wherein the scavenging is performed by simultaneous opening of both the intake valve and the exhaust valve for a varying predetermined amount of time that is sequentially increased over time during operation of the drive system provided that the exhaust temperature is less than a predetermined threshold, and wherein the scavenging continues without further sequential increases once the exhaust temperature is greater than the predetermined threshold and until the particulate filter regeneration is no longer warranted.
2. The method of claim 1, wherein: the step of obtaining the sensor data further comprises obtaining soot data as to a concentration of soot in the particulate filter, via one or more soot sensors of the vehicle; the step of determining when the particulate filter regeneration is warranted comprises determining, via the processor, that the particulate filter regeneration is warranted when the concentration of soot in the particulate filter exceeds a predetermined threshold value; and the step of providing the particulate filter regeneration further comprises providing the particulate filter regeneration while performing the scavenging with respect to the drive system, via the instructions provided by the processor, when the concentration of soot in the particulate filter exceeds the predetermined threshold value.
3. The method of claim 2, wherein: the method further comprises increasing an intensity of the scavenging while the particulate filter regeneration is performed, provided that the exhaust temperature is less than a predetermined threshold.
4. The method of claim 1, further comprising: terminating the particulate filter regeneration and scavenging with respect to the drive system, via the instructions provided by the processor, when the concentration of soot in the particulate filter is less than the predetermined threshold value.
5. The method of claim 1, wherein the particulate filter regeneration and scavenging are performed with respect to a turbocharger of the drive system.
6. The method of claim 5, wherein the scavenging is performed by opening the intake valve and the exhaust valve together, generating valve overlap for a predetermined amount of time while heating the particulate filter is heated, in accordance with the instructions provided by the processor.
7. A system for controlling particulate filter regeneration for a particulate filter of a drive system of a vehicle, the drive system having an intake valve and an exhaust valve, the system comprising: one or more sensors configured to obtain sensor data pertaining to the drive system, including one or more temperature sensors configured to obtain temperature sensor data as to an exhaust temperature of the drive system; and a processor that is coupled to the one or more sensors and that is configured to at least facilitate: determining particulate filter regeneration is warranted, using the sensor data; and providing particulate filter regeneration while performing scavenging with respect to the drive system, via instructions provided by the processor, when it is determined that particulate filter regeneration is warranted, and wherein the scavenging is performed by simultaneous opening of both the intake valve and the exhaust valve for a varying predetermined amount of time that is sequentially increased over time during operation of the drive system provided that the exhaust temperature is less than a predetermined threshold, and wherein the scavenging continues without further sequential increases once the exhaust temperature is greater than the predetermined threshold and until the particulate filter regeneration is no longer warranted.
8. The system of claim 7, wherein: the one or more sensors further comprise one or more soot sensors that are configured to obtain soot data as to a concentration of soot in the particulate filter; and the processor is further to configured to at least facilitate: determining that the particulate filter regeneration is warranted when the concentration of soot in the particulate filter exceeds a predetermined threshold value; and providing the particulate filter regeneration while performing the scavenging with respect to the drive system, via the instructions provided by the processor, when the concentration of soot in the particulate filter exceeds the predetermined threshold value.
9. The system of claim 8, wherein: the processor is further configured to at least facilitate increasing an intensity of the scavenging while the particulate filter regeneration is performed, provided that the exhaust temperature is less than a predetermined threshold.
10. The system of claim 9, wherein the processor is further configured to at least facilitate terminating the particulate filter regeneration and scavenging with respect to the drive system, via the instructions provided by the processor, when the concentration of soot in the particulate filter is less than the predetermined threshold value.
11. The system of claim 7, wherein the particulate filter regeneration and scavenging are performed with respect to a turbocharger of the drive system.
12. The system of claim 11, wherein the scavenging is performed by opening the intake valve and the exhaust valve together, generating valve overlap for a predetermined amount of time while heating the particulate filter is heated, in accordance with the instructions provided by the processor.
13. A vehicle comprising: a body; a drive system configured to generate movement of the body, the drive system including a particulate filter, the drive system having an intake valve and an exhaust valve; one or more sensors configured to obtain sensor data pertaining to the drive system, including one or more temperature sensors configured to obtain temperature sensor data as to an exhaust temperature of the drive system; and a processor that is coupled to the one or more sensors and that is configured to at least facilitate: determining particulate filter regeneration is warranted, using the sensor data; and providing particulate filter regeneration while performing scavenging with respect to the drive system, via instructions provided by the processor, when it is determined that particulate filter regeneration is warranted, and wherein the scavenging is performed by simultaneous opening of both the intake valve and the exhaust valve for a varying predetermined amount of time that is sequentially increased over time during operation of the drive system provided that the exhaust temperature is less than a predetermined threshold, and wherein the scavenging continues without further sequential increases once the exhaust temperature is greater than the predetermined threshold and until the particulate filter regeneration is no longer warranted.
14. The vehicle of claim 13, wherein: the one or more sensors further comprise one or more soot sensors that are configured to obtain soot data as to a concentration of soot in the particulate filter; and the processor is further to configured to at least facilitate: determining that the particulate filter regeneration is warranted when the concentration of soot in the particulate filter exceeds a predetermined threshold value; providing the particulate filter regeneration while performing the scavenging with respect to the drive system, via the instructions provided by the processor, when the concentration of soot in the particulate filter exceeds the predetermined threshold value; and terminating the particulate filter regeneration and scavenging with respect to the drive system, via the instructions provided by the processor, when the concentration of soot in the particulate filter is less than the predetermined threshold value.
15. The vehicle of claim 14, wherein: the processor is further configured to at least facilitate increasing an intensity of the scavenging while the particulate filter regeneration is performed, provided that the exhaust temperature is less than a predetermined threshold.
16. The vehicle of claim 13, wherein: the drive system comprises a turbocharger.
17. The vehicle of claim 16, wherein the scavenging is performed by opening the intake valve and the exhaust valve together, generating valve overlap for a predetermined amount of time while heating the particulate filter is heated, in accordance with the instructions provided by the processor.
Description
DESCRIPTION OF THE DRAWINGS
(1) The present disclosure will hereinafter be described in conjunction with the following drawing figures, wherein like numerals denote like elements, and wherein:
(2)
(3)
(4)
DETAILED DESCRIPTION
(5) The following detailed description is merely exemplary in nature and is not intended to limit the disclosure or the application and uses thereof. Furthermore, there is no intention to be bound by any theory presented in the preceding background or the following detailed description.
(6)
(7) In various embodiments, the vehicle 100 comprises an automobile. The vehicle 100 may be any one of a number of different types of automobiles, such as, for example, a sedan, a wagon, a truck, or a sport utility vehicle (SUV), and may be two-wheel drive (2WD) (i.e., rear-wheel drive or front-wheel drive), four-wheel drive (4WD) or all-wheel drive (AWD), and/or various other types of vehicles in certain embodiments. In certain embodiments, the vehicle 100 may also comprise a motorcycle or other vehicle, such as aircraft, spacecraft, watercraft, and so on, and/or one or more other types of mobile platforms (e.g., a robot and/or other mobile platform).
(8) As depicted in
(9) In various embodiments, the drive system 102 is mounted on the chassis 110, and drives the wheels 106 via the axles 108. In the depicted embodiment, the drive system comprises a propulsion system that includes an engine 112. In various embodiments, the drive system 102 includes an internal combustion engine 112 along with a turbocharger 114. In various embodiments, the turbocharger 114 forces air into the engine 112, thereby generating additional power for the engine 112. Also in various embodiments, the turbocharger 114 includes a particulate filter 116 for filtering of soot generated by combustion of the engine 112. internal combustion engines.
(10) With reference to
(11) With continued reference to
(12) In addition, as depicted in
(13) With reference back to
(14) With continued reference to
(15) In various embodiments, the sensor array 120 includes sensors that obtain sensor data pertaining to the drive system 102 and for use in controlling the drive system 102, including the regeneration for the particulate filter 116 thereof. In the depicted embodiment, the sensor array 120 includes one or more soot sensors 122 and temperature sensors 124. It will be appreciated that in certain embodiments the sensor array 120 may also contain any number of other sensors 126.
(16) In various embodiments, the soot sensors 122 detect a presence, amount, and/or concentration of soot in the particulate filter 116. As used herein throughout this Application, the term “soot” is used to refer to any particles or matter generated by the combustion of the engine 112, including without limitation powdery, flaky, or other carbon substances generated by the combustion. In certain embodiments, the soot sensors 122 may comprise one or more pressure sensors, such as a differential pressure sensor. However, this may vary in other embodiments, for example in that one or more other sensors may also be utilized in certain embodiments.
(17) In various embodiments, the temperature sensors 124 are configured to measure air temperature of one or more portions of the air of the drive system 102. In various embodiments, the temperature sensors 124 are utilized to measure a temperature of exhaust air 210 of
(18) In certain embodiments, the sensor array 120 may also include one or more additional types of sensors 126, such as by way of example one or more engine torque sensors, among other different possible types of sensors.
(19) In various embodiments, the controller 140 is coupled to the sensor array 120. In various embodiments, the controller 140 is also coupled to the drive system 102, including the turbocharger 114 thereof. In various embodiments, the controller 140 may also be coupled to one or more other systems and/or components of the vehicle 100.
(20) As depicted in
(21) In various embodiments, the controller 140 (and, in certain embodiments, the control system 104 itself) is disposed within the body 105 of the vehicle 100. In one embodiment, the control system 104 is mounted on the chassis 110. In certain embodiments, the controller 140 and/or control system 104 and/or one or more components thereof may be disposed outside the body 105, for example on a remote server, in the cloud, or other device where image processing is performed remotely.
(22) It will be appreciated that the controller 140 may otherwise differ from the embodiment depicted in
(23) In the depicted embodiment, the computer system of the controller 140 includes a processor 142, a memory 144, an interface 146, a storage device 148, and a bus 150. The processor 142 performs the computation and control functions of the controller 140, and may comprise any type of processor or multiple processors, single integrated circuits such as a microprocessor, or any suitable number of integrated circuit devices and/or circuit boards working in cooperation to accomplish the functions of a processing unit. During operation, the processor 142 executes one or more programs 152 contained within the memory 144 and, as such, controls the general operation of the controller 140 and the computer system of the controller 140, generally in executing the processes described herein, such as the process 300 of
(24) The memory 144 can be any type of suitable memory. For example, the memory 144 may include various types of dynamic random access memory (DRAM) such as SDRAM, the various types of static RAM (SRAM), and the various types of non-volatile memory (PROM, EPROM, and flash). In certain examples, the memory 144 is located on and/or co-located on the same computer chip as the processor 142. In the depicted embodiment, the memory 144 stores the above-referenced program 152 along with one or more stored values 156 (e.g., threshold values for controlling particulate filter regeneration).
(25) The bus 150 serves to transmit programs, data, status and other information or signals between the various components of the computer system of the controller 140. The interface 146 allows communication to the computer system of the controller 140, for example from a system driver and/or another computer system, and can be implemented using any suitable method and apparatus. In one embodiment, the interface 146 obtains the various data from the sensor array 120. The interface 146 can include one or more network interfaces to communicate with other systems or components. The interface 146 may also include one or more network interfaces to communicate with technicians, and/or one or more storage interfaces to connect to storage apparatuses, such as the storage device 148.
(26) The storage device 148 can be any suitable type of storage apparatus, including various different types of direct access storage and/or other memory devices. In one exemplary embodiment, the storage device 148 comprises a program product from which memory 144 can receive a program 152 that executes one or more embodiments of the process 300 of
(27) The bus 150 can be any suitable physical or logical means of connecting computer systems and components. This includes, but is not limited to, direct hard-wired connections, fiber optics, infrared and wireless bus technologies. During operation, the program 152 is stored in the memory 144 and executed by the processor 142.
(28) It will be appreciated that while this exemplary embodiment is described in the context of a fully functioning computer system, those skilled in the art will recognize that the mechanisms of the present disclosure are capable of being distributed as a program product with one or more types of non-transitory computer-readable signal bearing media used to store the program and the instructions thereof and carry out the distribution thereof, such as a non-transitory computer readable medium bearing the program and containing computer instructions stored therein for causing a computer processor (such as the processor 142) to perform and execute the program. Such a program product may take a variety of forms, and the present disclosure applies equally regardless of the particular type of computer-readable signal bearing media used to carry out the distribution. Examples of signal bearing media include: recordable media such as floppy disks, hard drives, memory cards and optical disks, and transmission media such as digital and analog communication links. It will be appreciated that cloud-based storage and/or other techniques may also be utilized in certain embodiments. It will similarly be appreciated that the computer system of the controller 140 may also otherwise differ from the embodiment depicted in
(29) With reference to
(30) As depicted in
(31) In various embodiments, sensor data is obtained (step 304). In various embodiments, sensor data is obtained with respect to the operation of the drive system 102 of
(32) Specifically, in various embodiments, the sensor data of step 304 includes soot detection data as to the presence and amount of soot (e.g., an estimated volume, mass, and/or percentage concentration thereof) in the particulate filter 116 of
(33) Also in various embodiments, the sensor data of step 304 further includes temperature data as to one or more temperatures of air along the flow path 216 of
(34) In various embodiments, the sensor data of step 304 (including the soot data and the temperature data) is collected and utilized continuously throughout the process 300.
(35) Also in various embodiments, particulate filter regeneration is requested (step 306). In various embodiments, particulate filter regeneration is requested in accordance with instructions provided by the processor 142 of
(36) In various embodiments, once it is determined that particulate filter regeneration is requested (e.g., warranted), a determination is whether scavenging is available (step 308). In certain embodiments, the processor 142 of
(37) In various embodiments, if it is determined in step 310 that scavenging is not available, then traditional particulate filter regeneration is performed (step 310). Specifically, in various embodiments, during step 310, the processor 142 of
(38) In various embodiments, following step 310, the process 300 then terminates (step 320). Specifically, in various embodiments, during step 320, the process 300 terminates via an exit function (e.g., stored in the memory 144 of
(39) Conversely, with reference back to step 310 in various embodiments, if it is instead determined in step 310 that scavenging is available, then a scavenging intensity is increased (step 312). As used throughout this Application, the scavenging intensity (or “SI”) refers to a magnitude of scavenging that is performed for the drive system 102 in accordance with instructions provided by the processor 142 of
(40) In various embodiments, the scavenging intensity (or “SI”) refers specifically to the magnitude by which the intake valve 212 and the exhaust valve 214 are open at the same time (i.e., the magnitude of a valve overlap between the intake valve 212 and the exhaust valve 214, during which both valves are left open), thereby also affecting the magnitude by which the intake air 208 mixes with the exhaust air 210. In certain embodiments, changes in the magnitude of the scavenging corresponding to changes in the scavenging intensity (“SI”) are accomplished by adjusting the amount of time in which the intake valve 212 and the exhaust valve 214 are both simultaneously left opened (i.e., by adjusting the duration of the valve overlap).
(41) In certain embodiments, the value of the scavenging intensity (“SI”) may reflect a percentage of the maximum allowed scavenging for the drive system 102 for the vehicle 100 (e.g., as saved in the memory 144 of
(42) In addition, in certain embodiments, during step 312, the scavenging intensity (“SI”) value is increased by 0.1, referring to an increase in scavenging intensity equal to ten percent (10%) of the maximum scavenging. However, this amount may vary in other embodiments. Also in various embodiments, the increase in the scavenging intensity (SI) during step 312 is accomplished by the selective opening of both the intake valve 212 and the exhaust valve 214 of
(43) In various embodiments, during step 312, scavenging and particulate filter regeneration are performed utilizing the increased scavenging intensity (SI) of step 312 (including the selective opening of both the intake valve 212 and the exhaust valve 214 while the particulate filter 116 is heated). In various embodiments, the particulate filter 116 regenerates due to the increased temperature, and the soot loading is reduced while the scavenging is performed. Specifically, in various embodiments, when the exhaust valve 214 closes fresh air has passed from the intake to exhaust for scavenging, and the air fuel ratio in the cylinder 200 will be relatively rich (e.g., with an increase in air as a function of fuel) during scavenging. In various embodiments, as a result, during the exhaust event the excess fuel will react with the fresh air passed to the exhaust during scavenging, and the exothermal reaction will increase the exhaust gas temperature and facilitate the particulate filter regeneration.
(44) In various embodiments, following step 312, a determination is made as to whether the exhaust temperature has exceeded a predetermined value (step 314). In various embodiments, this determination is made based on the temperature values of the exhaust air 210 of
(45) In various embodiments, if it is determined in step 314 that the temperature (e.g., the temperature of the exhaust air 210) has not exceeded the predetermined value (e.g., the target temperature), then the process returns to step 308. In various embodiments, steps 308-314 thereafter repeat in new iterations (e.g., by continued particulate filter regeneration and scavenging using updated sensor data and further increases in the scavenging intensity (SI) in new iterations of step 312 as appropriate) until a determination is made during an iteration of step 314 that the exhaust temperature has exceeded the predetermined threshold.
(46) In various embodiments, once it is determined during an iteration of step 314 that the temperature (e.g., of the exhaust air 210) has exceeded the predetermined value, then the process proceeds to step 316. In various embodiments, during step 316, a determination is made as to whether regeneration has been accomplished. Specifically, in various embodiments, during step 316, a determination is made as to whether a current concentration of soot in the particulate filter 116 is now less than a predetermined threshold (e.g., that is stored in the memory 144 as a stored value 156 thereof). In certain embodiments, this determination is made by the processor 142 using the sensor data (including the soot data) of step 304. Also in certain embodiments, the same threshold value for soot concentration form step 306 is also utilized for the threshold value during step 316; however, this may vary in certain other embodiments.
(47) In various embodiments, if it is determined in step 316 that the regeneration has not yet been accomplished, then the process returns to step 314. In various embodiments, regeneration of the particulate filter 116 continues to be performed using scavenging (as described above) as new iterations of steps 308-314 are performed, until it is determined during an iteration of step 316 that the regeneration has been accomplished.
(48) Conversely, in various embodiments, once it is determined during an iteration of step 316 that the regeneration has been accomplished, then the regeneration of the particulate filter is complete. Specifically, in various embodiments, the scavenging intensity (SI) is set equal to zero, and the scavenging is terminated. In various embodiments, this is accomplished in accordance with instructions provided by the processor 142 in closing the intake valve 212 and the exhaust valve 214 of
(49) In various embodiments, the process then terminates at step 320. Specifically, as noted above, in various embodiments during step 320 the process 300 terminates via an exit function (e.g., stored in the memory 144 of
(50) Accordingly, methods, systems, and vehicles are provided for controlling regeneration for the particulate filter 116. In various embodiments, as discussed above in connection with the process 300 of
(51) In various embodiments, the particulate filter 116 regenerates due to the increased temperature, and the soot loading is reduced while the scavenging is performed. Specifically, in various embodiments, when the exhaust valve 214 closes fresh air has passed from the intake to exhaust for scavenging, and the air fuel ratio in the cylinder 200 will be relatively rich (e.g., with an increase in air as a function of fuel) during scavenging. In various embodiments, as a result, during the exhaust event the excess fuel will react with the fresh air passed to the exhaust during scavenging, and the exothermal reaction will increase the exhaust gas temperature. In various embodiments, the increased exhaust gas temperature will promote particulate filter regeneration while keeping engine torque optimized. Also in various embodiments, the scavenging is performed until the soot concentration is sufficiently low, such that further regeneration is not needed.
(52) In various embodiments, the techniques disclosed herein (including the steps and functions of the process 300 of
(53) It will be appreciated that the systems, vehicles, and methods may vary from those depicted in the Figures and described herein. For example, the vehicle 100 of
(54) While at least one exemplary embodiment has been presented in the foregoing detailed description, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the disclosure in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing the exemplary embodiment or exemplary embodiments. It should be understood that various changes can be made in the function and arrangement of elements without departing from the scope of the disclosure as set forth in the appended claims and the legal equivalents thereof.