AUTOMATED PLANTER FOR PLANTING SEEDLINGS IN OBSTACLE-STREWN AND/OR UNEVEN TERRAIN
20170359950 · 2017-12-21
Assignee
Inventors
Cpc classification
International classification
Abstract
An automated planter device for planting seedlings in an obstacle-strewn and/or uneven terrain. A laterally extendable boom is provided at the end of a vertically-moveable arm, which arm may also be swung from side to side. The boom has a plurality of spaced-apart seedling injectors thereon for planting seedlings. Advantageously, due to variably adjustable positioning of the seedling injectors on the boom, obstacles encountered such as tree stumps or medium sized rocks capable of being traversed but which otherwise create an obstacle to a typical seedling planter, may be avoided. The seedling injectors are each coupled via vacuum hoses to a bin mounted on the planter, which vacuum hoses supply seedlings from the bin to the injectors. A powered gantry at the rear of the planter unloads the bin from the planter when empty, and engages and lifts a re-stocked bin containing additional seedlings onto the rear of the device.
Claims
1. An automated seedling planter (10) for planting seedlings (42) in ground (11), comprising: a powered vehicle (12) configured to traverse said ground (11), having a cab (16) thereon for an operator; an elongate, powered, articulated moveable arm (20), a proximal end of which is pivotably secured to said vehicle and a distal end (22) of which is extendable outwardly from said vehicle; an elongate boom member (24), mounted at said distal end (22) of said moveable arm (20), at least portions of which are disposed parallel to said ground; a plurality of seedling injectors (28) for planting seedlings in said ground (11), mounted in spaced relation along a length of said elongate boom member (24), said plurality of seedling injectors (28) comprising at least a pair (28a, 28b) of seedling injectors (28) mounted on mutually opposite ends (29a, 29b) of said boom member (24); said seedling injectors (28) each comprising soil-engaging members (30a, 30b) for piercing and/or tilling the ground (11) when injecting said seedlings in said ground; a bin (40), configured to contain said seedlings; (42) and a plurality of flexible hoses (44) extending from said bin (40) to respectively each of said seedling injectors (28), for successively supplying individual of said seedlings (42) from said bin (40) to each of said seedling injectors (28) for planting in said ground (11).
2. The automated seedling planter for planting seedlings in said ground as claimed in claim 1, wherein ends of said boom member are longitudinally extendable and retractable.
3. The automated seedling planter for planting seedlings in said ground as claimed in claim 1, further having powered means for extending and retracting mutually-opposite ends of said boom member so as to thereby alter a distance separating said pair of seedling injectors which are respectively situated at said mutually opposite ends of said boom member.
4. The automated seedling planter for planting seedlings in said ground as claimed in claim 1, said boom member further having powered means thereon for altering a distance separating two or more seedling injectors on said boom member from each other, and wherein said powered means may be actuated and controlled by said operator from said cab.
5. The automated seedling planter for planting seedlings in said ground as claimed in claim 1, further having powered means situated on said boom member for altering a distance separating one seedling injector (28a) from another (28b) of said plurality of seedling injectors (28a, 28b) on said boom member (24).
6. The automated seedling planter for planting seedlings in said ground as claimed in claim 1, each seedling injector (28) mounted on said boom member (24) further having a position adjustment mechanism (50a, 50b) to allow altering or varying relative spacing of seedling injectors along said boom member.
7. The automated seedling planter for planting seedlings in said ground as claimed in claim 1, wherein said boom member (24) is comprised of two half-members (25a, 25b) extending perpendicularly outwardly of respective mutually opposite sides (26a, 26b) of said distal end (22) of said moveable arm (20), each of said half-members (26a, 26b) having a pivotable wrist member (27a, 27b) pivotably mounted at an outboard end (29a, 29b) of each of said half-members (26a, 26b), said pivotable wrist members (27a, 27b) each respectively coupled to a respective hydraulic cylinder (96a, 96b) to allow powered pivotable folding of each wrist member (27a, 27b) on a respective half-member (26a, 26b) when the respective hydraulic cylinder (96a, 96b) is actuated by said operator.
8. The automated seedling planter for planting seedlings in ground as claimed in claim 1, further comprising boom-rotating means (70) at said distal end (22) of said moveable arm (20) for rotating said boom member (24) about said distal end (22) of said movable arm (20) and within a plane parallel to said ground (11).
9. The automated seedling planter for planting seedlings in ground as claimed in claim 8, wherein said boom-rotating means (70) is powered to allow said operator to rotate said boom member (24) about an azimuth in said plane parallel to said ground and remotely from said cab.
10. The automated seedling planter for planting seedlings in ground as claimed in claim 1, further comprising a powered gantry (80) for lifting said bin (40) onto said vehicle (12), and for demounting said bin (40) from said vehicle (12) when supply of seedlings (42) therein is exhausted.
11. The automated seedling planter for planting seedlings in said ground as claimed in claim 10, wherein said powered gantry (80) further possesses bin-engaging apparatus (90) for releasibly engaging said bin (40) to allow said powered gantry (80) to lift said bin (40) onto said vehicle (12) and to demount said bin (40) from said vehicle.
12. The automated seedling planter for planting seedlings in ground as claimed in claim 1, wherein said moveable arm (20) may further be pivoted from side to side of the vehicle (12) when desired by said operator.
13. The automated seedling planter for planting seedlings in said ground as claimed in claim 1, wherein said flexible hoses are vacuum hoses and said supply of seedlings (42) to each of said seedling injectors (28) is achieved by said seedling injectors withdrawing air from an associated of said hoses extending to said bin.
14. The automated seedling planter for planting seedlings in said ground as claimed in claim 1, each of said seedling injectors further comprising soil tillage means (30a, 30b) protruding from a ventral position thereof, such soil tillage means (30a, 30b) adapted to be reciprocated in a back and forth manner at a time of injection of a seedling in said ground by a respective seedling injector.
15. An automated seedling planter (10) for planting seedlings (42) in ground (11), comprising: a modified earth excavator (12) having tracks (14) for propelling said modified earth excavator (12) over said ground (11), having: (i) a cab (16) thereon for an operator to control said seedling planter; (ii) an elongate, powered moveable arm (20), a distal end (22) of which is vertically-positionable and extendable outwardly from said modified earth excavator (12); (iii) an elongate boom member (24) mounted at said distal end (22) of said moveable arm (20) and replacing a normally-situated excavator bucket at said distal end of said moveable arm (20), said elongate boom member (24) extending parallel to said ground (11); (iv) a plurality of seedling injectors (28) mounted along a length (29) of said elongate boom member (24), said plurality of seedling injectors (28) comprising at least a pair (28a, 28b) of seedling injectors mounted on mutually opposite ends (29a, 29b) of said boom member; (v) said seedling injectors (28) each containing soil-engaging members (30a, 30b) for piercing and/or tilling the ground when injecting said seedlings (42) in said ground; (vi) a bin (40), configured to contain said seedlings (42); and (vii) a plurality of flexible (44) hoses extending from said bin (40) to respectively each of said seedling injectors (28), for supplying individual seedlings (42) from said bin (40) to each of said seedling injectors (28).
16. The automated seedling planter for planting seedlings in ground as claimed in claim 15, wherein said flexible hoses (44) are vacuum hoses, and said supply of seedlings (42) to each of said seedling injectors is achieved by said seedling injectors (28) withdrawing air from an associated of said vacuum hoses extending to said bin, to thereby withdraw seedlings (42) therethrough to a respective seedling injector.
17. The automated seedling planter for planting seedlings in ground as claimed in claim 15, wherein respectively mutually-opposite ends (29a, 29b) of said elongate boom member (24) are extendable and retractable.
18. The automated seedling planter for planting seedlings in ground as claimed in claim 15, further having powered means (50a, 50b) for extending and retracting mutually opposite ends (29a, 29b) of said boom member (24) so as to thereby alter a distance ‘d’ separating said pair of seedling injectors situated at said mutually opposite ends of said boom member (24), and wherein said powered means (50a, 50b) may be controlled by said operator from said cab (16).
19. The automated seedling planter for planting seedlings in said ground as claimed in claim 15, further having powered means to alter a distance separating one or more of said plurality of seedling injectors on said boom member from another, and wherein said powered means (50a, 50b) may be controlled by said operator from said cab.
20. The automated seedling planter for planting seedlings in ground as claimed in claim 15, further comprising powered means (50a, 50b) for extending or retracting ends of said boom member (24), and wherein said powered means is coupled to and controlled by hydraulic pressure lines which otherwise would have been used by said operator to control said otherwise normally-situated excavator bucket on said moveable arm.
21. The automated seedling planter for planting seedlings in said ground as claimed in claim 15, further comprising boom-rotating means (70) situated at said distal end (26) of said moveable arm (20), for rotating said boom member (24) about said distal end (26) of said moveable arm (20) in a plane parallel to said ground.
22. The automated seedling planter for planting seedlings in said ground as claimed in claim 21, wherein said boom-rotating means (70) is powered to allow said operator to rotate said boom member (24) about said plane remotely from said cab.
23. The automated seedling planter for planting seedlings in said ground as claimed in claim 22, wherein said boom-rotating means (70) is coupled to hydraulic pressure lines (75) which otherwise would have been used by said operator to control said normally-situated excavator bucket on said moveable arm.
24. The automated seedling planter for planting seedlings in said ground as claimed in claim 15, further comprising a powered gantry (80) for lifting said bin (40) onto said seedling planter, and for demounting said bin from said seedling planter when supply of seedlings therein is exhausted.
25. The automated seedling planter for planting seedlings in said ground as claimed in claim 24, wherein said powered gantry (40) further possesses bin-engaging (90) apparatus for releasibly engaging said bin to allow said powered gantry (80) to lift said bin onto said tracked vehicle and to demount said bin from said tracked vehicle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0059] Further advantages and other embodiments of the invention will now appear from the above along with the following detailed description of the various particular embodiments of the invention taken together with the accompanying drawings, each of which are intended to be non-limiting, in which:
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
DETAILED DESCRIPTION OF SOME PREFERRED EMBODIMENTS
[0072] In the following description, similar and functionally equivalent components in the drawings are identified with corresponding same reference numerals.
[0073] Reference to an element in the singular, such as by use of the article “a” or “an” is not intended to mean “one and only one” unless specifically so stated, but rather “one or more”.
[0074]
[0075] As may be generally seen from
[0076] Advantageously, in place of the excavator bucket (not shown) there is provided an elongate boom member 24 mounted at the distal end 22 of moveable articulated arm 20. Elongate boom member 24 extends horizontally and perpendicularly outwardly from distal end 22 of moveable arm 20.
[0077] A plurality of seedling injectors 28 are mounted in spaced relation to each other along a length of elongate boom member 24. Seedling injectors 28 inject seedlings 42 into ground 11 during travel of automated seedling planter 10 in a forward direction as shown in
[0078] As may be best seen from
[0079] A seedling bin 40 for containing seedlings 42 on vehicle 12 prior to their being planted by seedling planter 10, may be mounted on seedling planter 10, preferably at the rear of vehicle 12, as shown in
[0080] To allow seedlings 42 in bin 40 to be rapidly and efficiently supplied to each seedling injector 28 for planting, the seedling planter 10 of the present invention utilizes a plurality of flexible hoses 44 extending from bin 40 respectively to each of seedling injectors 28. In a preferred embodiment, flexible hoses 44 are vacuum hoses. In such embodiment, the supply of seedlings 42 to each of said seedling injectors 28 is achieved by said seedling injectors 28 withdrawing air from an associated respective vacuum hose 44 extending from such respective seedling injector 28 to bin 40, to thereby withdraw seedlings 42 through such vacuum hose 44 to a respective seedling injector 28 for injection into ground 11.
[0081] In a preferred embodiment as best shown in
[0082] Advantageously and by way of illustrative example, as best shown in successive
[0083] In a refinement, powered means 95a, 95b may be provided for each seedling injector 28 situated along boom member 24 to further provide capability of individually adjusting distances separating not only h the pair of seedling injectors 28a, 28b mounted on mutually opposite ends 29a, 29b of boom member 24 but all individual seedling injectors 28 along boom member 24. Such feature is useful and advantageous for not only avoiding obstacles, such as tree stumps in the example depicted in
[0084] If no powered means 95a, 95b is provided for automated re-positioning of seedling injectors 28 along boom member 24, in an alternative embodiment seedling injectors 28 may nonetheless be manually repositioned along boom member 24 via a position-adjustment mechanism 50a, 50b to allow spacing distances ‘d’ separating each seedling injector 28 from another to nevertheless still be adjusted. Advantageously, this feature allows adjustment of spacing between seedlings, for different seedling locations and with different types of seedlings 42.
[0085] In such embodiment, as best showing in
[0086] In a further refinement of seedling planter 10, and as best shown in
[0087] Pivotable wrist members 27a, 27b are each respectively coupled to a respective hydraulic cylinder 96a, 96b to thereby allow powered pivotable folding of each wrist member 27a, 27b on a respective half-member 26a, 26b as shown in
[0088] Such above further refinement advantageously provides two important features.
[0089] Firstly such further refinement allows one or more seedling injectors 28, and particularly seedling injectors 28a, 28b mounted at mutually opposite ends of boom member 24, to be raised to avoid an obstacle such as a tree stump 52 in the path of boom member 24 (Of course, such obstacle 52 may be alternatively be avoided by raising movable arm 20, or by extending or retracting the seedling injector 28b in the manner explained and as shown in
[0090] Secondly, and more importantly, such refinement allows the width of the boom member 24 to be temporarily reduced. This feature in particularly thereby allows for the transportation of the seedling planter 10 along roadways of limited width, and during transportation of seedling planter 10 from one planting location to another, or to allow the planter 10 to pass between two obstacles, such as two spaced apart trees.
[0091] In a still further refinement, boom member 24 may be rotatable about an azimuth in a plane parallel to ground 11, as best shown for example comparing
[0092] Boom rotating means 70 may comprise a roller bearing (not shown), an electric or hydraulically powered motor 71 powering a driving pinion (not shown), and a gear ring (not shown) fixedly secured to one or the other of the distal end 22 of moveable arm 20 or boom member 24, with the driving pinion causing relative rotation of boom member 24 relative and about distal end 22 of moveable arm 20.
[0093] Other configurations of boom-rotating means 70 and means for providing relative rotatable motion of boom member 24 to distal end 22 of movable arm 20 will now occur to persons of skill in the art of hydraulic equipment, and are not further described herein. The feature of a rotatable boom member 24 may alternatively allow the width of the planter 10 to be reduced, instead of using hydraulic cylinders 96a, 96b to foldable collapse boom member 24.
[0094] In addition, by having a rotatable boom 24, such allows, when moveable arm 20 is moved to the side of planter 10 as shown in
[0095] In preferred embodiments of the seedling planter 10, a powered gantry 80 may be provided for lifting bin 40 onto rear of seeding planter 10, and for demounting bin 40 from planter 10 when supply of seedlings 42 therein is exhausted, as best shown in
[0096] Preferably, powered gantry 80 possesses bin-engaging apparatus 90, such as a pair of hydraulically powered cylinders 99a, 99b driving corresponding lever arms 100a, 100b, for releasibly engaging pinions 101a, 101b on bin 40 to allow powered gantry 80 to engageably couple to bin 40, and then via cylinders 102a, 102b lift bin 40 to rear of planter 10. The aforesaid equipment operates in reverse to demount bin 40 from rear of planter 10.
[0097] In a further refinement, a towable skid 200 on which an additional bin 40′ may be carried at shown in
[0098]
[0099] Clearly, various configurations and mechanisms for reciprocating tillage members 30a, 30b on seedling injectors 28 will now occur to persons of skill in the art. For example, in place of linearly-oscillating hydraulic cylinders 301a, 301b, rotatable shafts 302a, 302b, may alternatively be oscillated back and forth via a corresponding pair of electrically-powered or pneumatically-powered motors (not shown) to thereby oscillate tillage members 30a,30b mounted thereon.
Operation of Seedling Planter and Planting Operation
[0100] The manner of operation of seedling planter 10 is briefly described below.
[0101] Seedling planter 10 is first transported to a location for planting. A bin 40, loaded with seedlings 42, is independently transported to site, or may be transported to site with seedling planter 10.
[0102] Seedling planter is positioned so that powered gantry 80, and in particular the pair of hydraulically powered cylinders 99a, 99b driving corresponding lever arms 100a, 100b, are positioned so as to allow them to releasibly engage pinions 101a, 101b on bin 40. Hydraulic pistons/cylinders 102a, 102b are then actuated to then lift and mount bin 40 on seedling planter 10.
[0103] Vacuum hoses 44 are then coupled to bin 40, to allow supply of seedlings 42 to individual seedling injectors 28.
[0104] Hydraulic arms 96a, 96b are actuated, to unfold boom member 24 from a typically-folded position for transport as partially shown in
[0105] Spacing between seedling injectors 28 is then adjusted to a desired uniform distance for the location and seedlings 42 being planted at such site, either manually via position-locator means 50a, 50b as described above, or via powered means 95a, 95b as earlier described.
[0106] Thereafter, moveable arm 20 is positioned directly in front of vehicle 12, or moveable arm 20 swung to one side of planter 10 as shown in
[0107] Planting is commenced by stopping forward motion of seedling planter 10, lowering boom member 24 such that seedling injectors 28 thereon engage the ground at regular intervals, actuating tillage member 30a, 30b so as to till the ground in the region of the seedling 42 being planted at each seedling injector 28. Each seedling injector 28 thereafter applies a vacuum to each vacuum hose 44 to withdraw a respective seedling 42 from bin 40 through such vacuum hose 44 to the respective seedling injector 28, and such seedling 42 injected into the tilled ground 11 via ground-penetrating portion 300 of seedling injector 28.
[0108] Moveable arm 20 and boom member 24 are then raised, forward motion of the seedling planter 10 is resumed, and the above seedling planting step is carried out at the next planting location.
[0109] The above process is repeated until a plot of land is fully planted with seedlings 42 or until bin 40 requires re-filling, in which case the emptied bin 40 is demounted from planter 10, and a restocked bin 40 then mounted on seedling planter 10 via the powered gantry 80 and the seedling planting operation resumed.
[0110] The foregoing description of some embodiments of the system of the present invention is provided to enable any person skilled in the art to make and use the present invention.
[0111] For a complete definition of the invention and its intended scope, reference is to be made to the summary of the invention and the appended claims, read together with and considered with the above disclosure and drawings herein.