ASPHALT MILLING ATTACHMENT WITH ADJUSTABLE BAFFLE AND SECURE ATTACHMENT

Abstract

A milling attachment is attachable to a host vehicle so that the host vehicle provides propulsion of the milling attachment. The milling attachment has a milling drum, a discharge baffle, and a baffle actuator. The milling drum is adjustably positioned vertically to determine milling depth. The discharge baffle is positioned rearward of the milling drum and pivotally adjustable to maintain a desired space between the milling drum and the discharge baffle at any of the vertical positions of the milling drum. The baffle actuator causes the pivoting of the discharge baffle. The milling attachment may further comprise a hood with a bit access hatch that provides access to the milling drum. The milling attachment may also further comprise a connection securing assembly for securing the milling attachment to the host vehicle by securing a bucket of the host vehicle within a bucket slot in the milling attachment.

Claims

1. A milling attachment for connection to a host vehicle for propelling the milling attachment and having a bucket to engage the milling attachment, the milling attachment comprising: a milling drum that is adjustably movable to determine milling depth; a discharge baffle disposed rearward of the milling drum and pivotally adjustable to maintain a desired space between the milling drum and the discharge baffle as the milling drum is moved; and a baffle actuator for causing the pivoting of the discharge baffle.

2. The milling attachment as in claim 1 further comprising a hood and a bit access assembly that provides access to the milling drum.

3. The milling attachment as in claim 1 further comprising a connection securing assembly for securing the connection of the host vehicle to the milling attachment.

4. The milling attachment as in claim 1 wherein the discharge baffle comprises a lower baffle and an upper baffle, the lower baffle and the upper baffle overlap slidably to maintain an overlapping relationship such that the height of the discharge baffle is extendable and retractable.

5. The milling attachment as in claim 4 wherein the milling attachment further comprises an upper slot and a lower slot and the discharge baffle further comprises a hinge pin, a slot pin and a slide pin, the discharge baffle pivots about the hinge pin, the slot pin being disposed to move within the upper slot, the slide pin being disposed to move within the lower slot.

6. The milling attachment as in claim 5 wherein the milling attachment further comprises a baffle actuator and the lower slot is curvilinear, the baffle actuator being connected to the slot pin and causes the pivoting of the discharge baffle about the hinge pin by moving of the slot pin within the upper slot.

7. The milling attachment as in claim 6 wherein the baffle actuator automatically initiates pivoting of the discharge baffle when a threshold resistance in the rotation of the milling drum is sensed and maintained for a predetermined amount of time.

8. The milling attachment as in claim 2 wherein the bit access assembly comprises a bit access hatch and an extendable/retractable cylinder, the extendable/retractable cylinder being connected between the hood and the bit access hatch.

9. The milling attachment of claim 8 wherein the extendable/retractable cylinder is a hydraulic cylinder that automatically opens the bit access hatch momentarily and then automatically closes the bit access hatch when a predetermined pressure is exceeded at the bit access hatch, such momentary opening and automatic closing of the bit access hatch minimizes damage to the bit access hatch when an obstruction passes through the milling attachment.

10. The milling attachment of claim 3 wherein the connection securing assembly comprises a retention tether with a proximal end and a distal end, an actuator, and a fastener, the proximal end of the retention tether being connected to the actuator and the distal end of the retention tether being connected to the fastener.

11. The milling attachment of claim 10 wherein milling attachment further comprises a bucket slot, the retention tether wraps around the backside of the bucket of the host vehicle and the fastener grasps the upper edge of the bucket, and the actuator pulls the retention tether taut about the backside of the bucket to secure the bucket within the bucket slot.

12. The milling attachment of claim 10 wherein the retention tether comprises at least one of a chain and a metal cable.

13. The milling attachment of claim 10 wherein the fastener is a hook.

14. The milling attachment of claim 10 wherein the milling attachment further comprises an eyelet end through which the retention tether passes, the eyelet end restrains the lateral displacement of the retention tether to inhibit the retention tether from slipping off the rear side of the bucket.

15. A milling attachment for connection to a host vehicle, the host vehicle having a bucket to engage the milling attachment for propelling the milling attachment, the milling attachment comprising: a milling drum that is adjustably movable to determine milling depth; a hood and a bit access assembly that provides access to the milling drum; a discharge baffle disposed rearward of the milling drum and pivotally adjustable to maintain a desired space between the milling drum and the discharge baffle as the milling drum is moved; a baffle actuator for causing the pivoting of the discharge baffle; and a connection securing assembly for securing the connection of the host vehicle to the milling attachment.

16. The milling attachment as in claim 15 wherein the discharge baffle comprises a lower baffle and an upper baffle, the lower baffle and the upper baffle overlap slidably to maintain an overlapping relationship such that the height of the discharge baffle is extendable and retractable.

17. The milling attachment as in claim 16 wherein the milling attachment further comprises an upper slot and a lower slot and the discharge baffle further comprises a hinge pin, a slot pin and a slide pin, the discharge baffle pivots about the hinge pin, the slot pin being disposed to move within the upper slot, the slide pin being disposed to move within the lower slot, the baffle actuator automatically initiates pivoting of the discharge baffle when a threshold resistance in the rotation of the milling drum is sensed and maintained for a predetermined amount of time.

18. A method for enhancing the performance of a milling attachment for connection to a host vehicle with a bucket and for inhibiting job down time, the milling attachment having a milling drum that is adjustably movable to determine milling depth, a hood and a bit access assembly that provides access to the milling drum, a discharge baffle disposed rearward of the milling drum and pivotally adjustable to maintain a desired space between the milling drum and the discharge baffle as the milling drum is moved, and a baffle actuator for causing the pivoting of the discharge baffle, the method comprising the steps of: sensing a threshold resistance in the rotation of the milling drum; determining whether the threshold resistance is maintained for a predetermined amount of time; and automatically activating the baffle actuator to pivot the discharge baffle to relieve the resistance sensed.

19. A method as in claim 18 wherein the bit access assembly further comprises a bit access hatch and an extendable/retractable cylinder, the extendable/retractable cylinder being connected between the hood and the bit access hatch, the method further comprising the steps of: determining that a predetermined pressure is exceeded at the bit access hatch; momentarily opening the bit access hatch by automatically activating the extendable/retractable cylinder to relieve the pressure at the bit access hatch; and automatically closing the bit access hatch thereafter.

20. A method as in claim 19 wherein the milling attachment further comprises a bucket slot and a connection securing assembly for securing the connection of the host vehicle to the milling attachment, the connection securing assembly comprising a retention tether with a proximal end and a distal end, an actuator, and a fastener, the proximal end of the retention tether being connected to the actuator and the distal end of the retention tether being connected to the fastener, the method further comprising the steps of: inserting the bucket of the host vehicle into the bucket slot; wrapping the retention tether around the backside of the bucket; positioning the fastener to grasp the upper edge of the bucket: and activating the actuator to pull the retention tether taut about the rear side of the bucket to secure the bucket within the bucket slot.

Description

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

[0020] In order that the manner of obtaining the above-recited and other features and advantages of the pavement milling attachment of this disclosure will be readily understood, a description is rendered with reference to exemplary embodiments which are illustrated in the appended drawings. Understanding that these drawings depict only exemplary embodiments and are not therefore to be considered to be limiting of its scope. The accompanying drawings are:

[0021] FIG. 1 is a perspective view of a prior art pavement milling attachment showing the connection to a host vehicle;

[0022] FIG. 2 is a section view of the prior art pavement milling attachment of FIG. 1 showing the proximity of the milling drum and the discharge baffle;

[0023] FIG. 3 is a side view of an exemplary embodiment of a pavement milling attachment of the present disclosure connected to a host vehicle bucket and with the left sidewall removed to better show the device in a shallow depth configuration;

[0024] FIG. 4 is a side view of the exemplary embodiment of the pavement milling attachment in FIG. 3 with the left sidewall removed to better show the device in a full depth configuration;

[0025] FIG. 5 is a cut-away perspective view of the inside of the left sidewall of an exemplary embodiment of the pavement milling attachment showing the discharge baffle;

[0026] FIG. 6 is a cut-away perspective view of the outside of the right sidewall of an exemplary embodiment of the pavement milling attachment showing an actuator for controlling the adjustment of the discharge baffle;

[0027] FIG. 7 is a cut-away perspective view of an exemplary bit access hatch closed over the milling drum hood of an exemplary embodiment of the pavement milling attachment;

[0028] FIG. 8 is a cut-away perspective view of the exemplary bit access hatch of FIG. 7 opened to reveal access to the milling bits; and

[0029] FIG. 9 is a side view of another exemplary embodiment of a pavement milling attachment with the left sidewall present 3 showing the connection securing assembly engaging a host vehicle bucket within a bucket slot.

REFERENCE NUMBERS

[0030]

TABLE-US-00001 host vehicle 10 pavement milling attachment 12 pavement 14 curb 16 sled-like portion 18 superstructure 20 milling drum 21 milling drum hood 22 drive train hood 24 left runner 26 right runner 28 lead end 30 discharge baffle 32 fragments 34 milling region 36 milling chamber 37 rear wall 38 sidewalls 40 exit gate 42 upper edge 44 hinges 46 apertures 48 discharge bed 49 upper baffle 50 lower baffle 52 hinge pins 53 slide pins 54 curved slots 56 baffle actuator 58 slot pins 60 upper slots 62 bit access hatch 64 milling bits 65 hydraulic cylinder(s) 66 connection securing assembly 70 host vehicle bucket 72 bucket slot 74 retention chains 76 latching hook 78 actuator 80 eyelet end 81 upper edge 82 depth D forward motion M rotation R

DESCRIPTION OF THE INVENTION

[0031] Exemplary embodiments of the pavement milling attachment of this disclosure will be best understood by reference to the drawings, wherein like parts are designated by like numerals throughout. It will be readily understood that the components of the exemplary embodiments, as generally described and depicted in the figures, could be arranged and designed in a wide variety of different configurations. Thus, the following description of the exemplary embodiments of the present disclosure, as represented in the figures, is not intended to limit the scope of the invention, but is merely representative of exemplary embodiments.

[0032] While the various aspects of exemplary embodiments are presented in drawings, the drawings are not necessarily drawn to scale unless specifically indicated.

[0033] In this application, the phrases “connected to”, “coupled to”, and “in communication with” refer to any form of interaction between two or more entities, including mechanical, capillary, electrical, magnetic, electromagnetic, pneumatic, hydraulic, fluidic, and thermal interactions.

[0034] The phrases “attached to”, “secured to”, and “mounted to” refer to a form of mechanical coupling that restricts relative translation or rotation between the attached, secured, or mounted objects, respectively. The phrase “slidably attached to” refers to a form of mechanical coupling that permits relative translation, respectively, while restricting other relative motions. The phrase “attached directly to” refers to a form of securement in which the secured items are in direct contact and retained in that state of securement.

[0035] The term “abutting” refers to items that are in direct physical contact with each other, although the items may not be attached together. The term “grip” refers to items that are in direct physical contact with one of the items firmly holding the other. The term “integrally formed” refers to a body that is manufactured as a single piece, without requiring the assembly of constituent elements. Multiple elements may be integrally formed with each other, when attached directly to each other from a single work piece. Thus, elements that are “coupled to” each other may be formed together as a single piece.

[0036] Referring now to FIGS. 1 and 2, a prior art pavement milling attachment is depicted. FIG. 1 is a perspective view of a host vehicle 10 attached to the rear of a prior art embodiment of a pavement milling attachment 12. The host vehicle 10 causes the pavement milling attachment 12 to travel in a forward motion M indicated in order to mill a portion of pavement 14 that is located adjacent to a concrete curb 16.

[0037] The pavement milling attachment 12 includes a sled-like portion 18 that upholds a complex superstructure 20 that includes the active components of pavement milling attachment 12. These active components of pavement milling assembly 12 include a pavement milling drum 21 and a drive train operably connected therewith to cause rotation thereof. Each is concealed in FIG. 1, respectively, by a milling drum hood 22 and by a drive train hood 24. Along with the active components of superstructure 20, the milling drum hood 22 and drive train hood 24 are ultimately carried during travel of pavement milling attachment 12 by sled-like portion 18.

[0038] The sled-like portion 18 travels on the surface of pavement 14 on a left runner 26 that is fully visible in FIG. 1 and on a right runner 28 (shown in FIG. 2). Left runner 26 and right runner 28 are laterally separated from each other by a distance that is approximately equal to or greater than the width of superstructure 20. Left runner 26 has an upwardly turned lead end 30 that is oriented toward the front of the sled-like portion 18. Similarly, right runner 28 has an upwardly turned lead end 30 that is also oriented toward front of the sled-like portion 18.

[0039] By contacting the surface of pavement 14 over a relative extensive area, left runner 26 and right runner 28 together function to average out irregularities in the surface of pavement 14 and maintain the rotating pavement milling drum 21 inside pavement milling attachment 12 in a relatively invariant vertical relationship to pavement 14. This results in a uniform depth to the pavement milling effected by the travel of pavement milling attachment 12 caused by the host vehicle 10, so long as the connection between the pavement milling attachment 12 and host vehicle 10 does not drift, adjust, or become disengaged. Left runner 26 and right runner 28 also function to hold in place the portions of pavement 14 located directly there beneath, which the rotating pavement milling drum 21 inside pavement milling attachment 12 dislodges and pulverizes the portion of pavement 14 between left runner 26 and right runner 28. This contributes to the creation of straight sides to the trench cut into pavement 14 by the pavement milling action of pavement milling attachment 12 in traveling there over.

[0040] FIG. 2 is a cross-sectional elevation view of the prior art pavement milling attachment 12 FIG. 1. For clarity, the drive train and drive train hood 24 have been omitted FIG. 2 and the remaining figures so not to obscure the features of the present disclosure. Milling drum 21 engages the pavement 14 in milling rotation R and can be seen enclosed by milling drum hood 22. Milling drum 21 accordingly cuts a trench in a milling region 36 through installed pavement 14 to a milling depth D, which may be adjusted by changing the height of milling drum 21 within pavement milling attachment 12. The milling drum hood 22 and a discharge baffle 32 retain loose pavement particles or fragments 34 within a milling chamber 37 to effect full pulverization.

[0041] The discharge baffle 32 prevents the escape of dislodged fragments 34 of pavement 14 from the rear of pavement milling sled 18.

[0042] Discharge baffle 32 includes a rear wall 38 that is rigidly secured between right and left milling region sidewalls 40. Rear wall 38 does not extend as far downwardly as do the milling region sidewalls 40. The adjustable portion of discharge baffle 32 is a pulverized pavement exit gate 42. The exit gate 42 depends by its upper edge 44 on a pair of hinges 46 that are attached to the rearward side of rear wall 38. Consequently, the exit gate 42 can be pivoted about the hinges 46. In this manner, the exit gate 42 may be positioned to achieve discrete clearances by engaging apertures 48 with pins (not shown) cooperating to retain the exit gate 42 in one of the predetermined orientations. The pavement fragments 34 are deposited in a discharge bed 49 that is leveled as exit gate 42 passes over the discharged pavement fragments 34.

[0043] With reference to FIGS. 3 and 4, side elevation views of an exemplary embodiment of the pavement milling attachment 12 of the present disclosure are depicted in a shallow milling configuration (FIG. 3) and a full depth milling configuration (FIG. 4). The pavement milling attachment 12 upholds a rotating pavement milling drum 21 as the pavement milling attachment 12 travels over pavement 14 (not shown, but as seen in FIGS. 1 and 2) preselected for milling. The pavement milling attachment 12 includes a sled-like portion 18 with laterally-separated left and right runners 26, 28 (not shown, but as seen in FIGS. 1 and 2), each of which has a lead end 30 (not shown, but as seen in FIGS. 1 and 2) oriented toward the front of the pavement milling attachment 12 and a lower face configured for sliding travel on the surface of the pavement 14.

[0044] A milling frame is mounted between the runners 26, 28. The milling frame circumscribes a milling region 36 in which rotation of the milling drum 21 dislodges pavement 14 located in the path of forward travel of the pavement milling attachment 12, pulverizes dislodged pavement 14, and deposits pulverized pavement fragments 34 into the discharge bed 49 to the rear of the milling drum 21. (See FIG. 2). The milling frame itself includes left and right milling region sidewalls 40 that extend upwardly from the floor of the pavement milling attachment 12 on opposite sides of the milling region 36 and a discharge baffle 32 between the milling region sidewalls 40 rearward of the milling region 36. The proximity of the discharge baffle 32 to the milling drum 21 is adjustable so that a desired space between the milling drum 21 and discharge baffle 32, needed for optimum pulverization, is maintained as the milling depth D is adjusted by raising and lowering the milling drum 21.

[0045] The discharge baffle 32 has an upper baffle 50 and a lower baffle 52 that overlap and telescopically slide to adjust the height of the discharge baffle 32 as the discharge baffle 32 pivots about hinge pins 53. The lower baffle 52 has slide pins 54 that travel along lower slots, such as the curved slots 56 depicted in the milling region sidewalls 40 rearward of the milling region 36. The pivoting of the discharge baffle 32 may be controlled by a baffle actuator 58 (such as the hydraulic cylinder shown) that moves the upper baffle 50 by sliding one or more slot pins 60 within one or more upper slots 62. In this manner, the discharge baffle 32 may be moved forward and rearward depending on and coordinated with the cutting depth D of the milling drum 21 to maintain the desired space between the milling drum 21 and the discharge baffle 32. The discharge baffle 32 also may be pivoted out of the way preventively (by fully extending the baffle actuator 58) to allow a large chunk of pavement 14 or an oversized rock to pass through and be discharged without wedging between the milling drum 21 and the discharge baffle 32. This preventive pivoting of the discharge baffle 32 may be initiated manually or may be automatically initiated if a threshold resistance in the rotation of the milling drum 21 is sensed and maintained for a predetermined amount of time.

[0046] FIGS. 5 and 6 depict the adjustable discharge baffle 32 and the slidable engagement of the slide pins 54 within the lower slots depicted as curved slots 56. FIG. 5 is a cut-away perspective view of the inside of the left sidewall 40 and FIG. 6 is a cut-away perspective view of the outside of the right sidewall 40.

[0047] As shown in FIGS. 3, 4, 7, and 8, the hood 22 encasing the milling drum 21 may have a bit access assembly that includes a bit access hatch 64 that opens to permit access to the milling bits 65 and to pavement chunks or oversized rocks that may have wedged between the hood 22 and the milling drum 21 within the milling chamber 37. The bit access assembly may have one or more extendable/retractable cylinders such as hydraulic cylinders 66 to secure the bit access hatch 64 to the hood 22. If any oversized obstruction (rock or pavement chunk, for example) is encountered, the hydraulic cylinder(s) 66 pop open the bit access hatch 64 momentarily, and then automatically reset and close the bit access hatch 64 so the hood 22 and/or the bit access hatch 64 are not damaged and the obstruction may rapidly pass through the milling chamber 37. Additionally, the bit access hatch 64 may be opened and closed hydraulically for maintenance of the milling bits 65 or cleaning.

[0048] FIG. 9 shows a connection securing assembly 70 attached to the rear of the pavement milling attachment 12 that secures a host vehicle bucket 72 within the pavement milling attachment's bucket slot 74. The connection securing assembly 70 may comprise one or more retention tethers such as retention chains 76 of a length sufficient to wrap around the backside of the host vehicle bucket 72, each retention chain 76 having a latching hook 78 (or any other suitable fastener) at one end and being connected to an actuator 80 at the other end. To secure the host vehicle bucket 72 within the bucket slot 74, each retention chain 76 extends through an opening in an eyelet end 81 (to restrain the lateral displacement of the retention chain 76) and about the backside of the bucket 72. Attached to the end of each retention chain 76 is a latching hook 78 that captures the upper edge 82 of the bucket 72. Then each of the retention chains 76 is tightened by activating the actuator 80 (such as shortening the length of a hydraulic cylinder) and pulling the retention chain 76 taut against the bucket 72. In this manner, the connection between the pavement milling attachment 12 and the host vehicle 10 is maintained against drift, slippage, adjustment, or disengagement. The retention chains 76 may be removed rapidly and easily by reversing the actuator 80 to loosen the retention chains 76 so that the latching hooks 78 will release.

[0049] Additionally, because the bucket 72 may exert leveraged force upon the retention chain(s) 76 sufficient to break the retention chain(s) 76, the actuator 80 may be pre-set to a threshold pressure that will allow the retention chain(s) 76 to give so that the strength of the retention chain(s) 76 is/are not exceeded while maintaining a taut securement of the bucket 72. When the force of the bucket 72 is reduced below the threshold pressure, the actuator 80 automatically resets and draws the retention chain(s) 76 taut.

[0050] The teachings of the present disclosure provide a pavement milling attachment 12 that allows pavement 14 being milled to remain confined in a controlled milling chamber 37, where full and uniform pavement fragment 34 pulverization can be effected. As a result, installed pavement 14 may be milled into fragments 34 of any desirable size. Milled pavement fragment 34 size is controlled by limiting the amount of pavement fragments 34 released into the discharge bed 49 at the rear of the pavement milling attachment 12, and this is done by controlling the space between the milling drum 21 and the discharge baffle 32. The pavement milling attachment 12 of the present disclosure also improves control of milling depth D by controlling and stabilizing the milling space to effect full pulverization at the desired milling depth D and by maintaining a secure connection between the pavement milling attachment 12 and the host vehicle 10.

[0051] Those skilled in the art will appreciate that the present embodiments are exemplary only and that the individual components of each improvement for the pavement milling attachment 12 may be configured in any of a number of ways and may be included or not within the pavement milling attachment 12.

[0052] For exemplary methods or processes of the invention, the sequence and/or arrangement of steps described herein are illustrative and not restrictive. Accordingly, it should be understood that, although steps of various processes or methods may be shown and described as being in a sequence or temporal arrangement, the steps of any such processes or methods are not limited to being carried out in any particular sequence or arrangement, absent an indication otherwise. Indeed, the steps in such processes or methods generally may be carried out in various different sequences and arrangements while still falling within the scope of the present invention.

[0053] Additionally, any references to advantages, benefits, unexpected results, or operability of the present invention are not intended as an affirmation that the invention has been previously reduced to practice or that any testing has been performed. Likewise, unless stated otherwise, use of verbs in the past tense (present perfect or preterit) is not intended to indicate or imply that the invention has been previously reduced to practice or that any testing has been performed.

[0054] Exemplary embodiments of the present invention are described above. No element, act, or instruction used in this description should be construed as important, necessary, critical, or essential to the invention unless explicitly described as such. Although only a few of the exemplary embodiments have been described in detail herein, those skilled in the art will readily appreciate that many modifications are possible in these exemplary embodiments without materially departing from the novel teachings and advantages of this invention. Accordingly, all such modifications are intended to be included within the scope of this invention as defined in the appended claims.

[0055] In the claims, any means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not only structural equivalents, but also equivalent structures. Thus, although a nail and a screw may not be structural equivalents in that a nail employs a cylindrical surface to secure wooden parts together, whereas a screw employs a helical surface, in the environment of fastening wooden parts, a nail and a screw may be equivalent structures. Unless the exact language “means for” (performing a particular function or step) is recited in the claims, a construction under Section 112, 6.sup.th paragraph is not intended. Additionally, it is not intended that the scope of patent protection afforded the present invention be defined by reading into any claim a limitation found herein that does not explicitly appear in the claim itself.

[0056] While specific embodiments and applications of the present invention have been illustrated and described, it is to be understood that the invention is not limited to the precise configuration and components disclosed herein. Various modifications, changes, and variations which will be apparent to those skilled in the art may be made in the arrangement, operation, and details of the methods and systems of the present invention disclosed herein without departing from the spirit and scope of the invention.

[0057] Those skilled in the art will appreciate that the present embodiments may be embodied in other specific forms without departing from its structures, methods, or other essential characteristics as broadly described herein and claimed hereinafter. The described embodiments are to be considered in all respects only as illustrative, and not restrictive. The scope of the invention is, therefore, indicated by the appended claims, rather than by the foregoing description. All changes that come within the meaning and range of equivalency of the claims are to be embraced within their scope.