PLATE HANDLING SYSTEM INSERTING PLATE FROM GAGE SIDE
20170362778 · 2017-12-21
Inventors
- Allan IRION (Milwaukee, WI, US)
- James BOYD (New Berlin, WI, US)
- Philip STRYDOM (Oak Creek, WI, US)
- Gregory LONG (Mount Pleasant, WI, US)
Cpc classification
E01B29/22
FIXED CONSTRUCTIONS
International classification
Abstract
A rail plate handling device is provided for removing and reinstalling rail tie plates located on rail ties on a railroad track, includes a frame configured for movement relative to the track, at least one tie plate gripping assembly mounted to the frame, the assembly configured for grasping a selected tie plate at the front and rear edges between an adjacent one of the at least one raised rail raised from the operational position supported by the selected tie plate and the associated tie in the operational position upon which the plate was resting, each gripping assembly including a pair of opposing gripping jaws which are configured for controlled reciprocation in a direction parallel to the rails along a guide bar, the guide bar being slidable with the gripping jaws and the selected plate, relative to the frame.
Claims
1. A rail plate handling device for removing and reinstalling rail tie plates located on rail ties on a railroad track having a pair of rails, each tie plate supporting one of the rails on an associated tie and having front and rear edges corresponding to the direction of travel along the railroad track, wherein at least one of the rails is raised from an operational position during the plate removal and installation process, said device comprising: a frame configured for movement relative to the track; at least one tie plate gripping assembly mounted to said frame, said assembly configured for grasping a selected tie plate at the front and rear edges between an adjacent one of the at least one raised rail raised from the operational position supported by the selected tie plate and the associated tie in the operational position upon which the plate was resting, each said gripping assembly including a pair of opposing gripping jaws which are configured for controlled reciprocation in a direction parallel to the rails along a guide bar, said guide bar being slidable with said gripping jaws and the selected plate, relative to said frame.
2. The device of claim 1, wherein said frame includes at least one pivoting subframe, and said gripping assembly is movable with said subframe, and said guide bar is slidable relative to said subframe.
3. The device of claim 2, wherein said guide bar is provided with a biasing element for biasing said guide bar into a desired position relative to said subframe.
4. The device of claim 3, further including a cap secured to an end of said guide bar for retaining said biasing element in position against the subframe.
5. The device of claim 1, wherein said frame is provided with a pair of said gripping assemblies including said slidable guide bar, one said assembly associated with a corresponding side of said frame.
6. The device of claim 1, wherein said frame includes at least one pivoting subframe, and said guide bar extends through openings in said subframe so that said guide bar moves in the direction of travel of said device independently of said subframe without becoming disengaged from said subframe.
7. The device of claim 1, wherein each said gripping jaw includes an alignment plate constructed and arranged for engaging a rail tie upon which a selected rail plate is placed.
8. The device of claim 7, said alignment plate includes a front alignment plate and a rear alignment plate, each associated with an edge of the selected rail plate.
9. The device of claim 8, further including a finger depending from each of said front alignment plate and said rear alignment plate for engaging the rail tie, said finger on said rear alignment plate being longer than said finger on said front alignment plate.
10. The device of claim 1 further including a rail plate contacting guide slidably engaged between said jaws for contacting an upper surface of the tie plate and adjusting the height of said subframe so that said gripping jaws are properly positioned.
11. The device of claim 1 further including a control mechanism for sequentially triggering and controlling the lowering of said at least one tie plate gripping assembly mounted to the frame to the operational vicinity of a tie plate, the grasping of a selected tie plate, the pulling the plate inwardly away from the rail and upwardly away from the tie, the suspension of the tie plate above the track while the tie is extracted and a new tie inserted, replacing the same tie plate upon the new tie, and moving the tie plate along the new tie towards the associated rail from a gage side of the rail.
12. A rail plate handling device for removing plates located on rail ties on a railroad track having a pair of rails, said device comprising: a frame configured for movement relative to the track; at least one subframe pivotally engaged on said frame for movement between a raised and a lowered position; at least one tie plate gripping assembly mounted each said subframe, said subframe including a pair of opposed gripping jaws configured for grasping a selected tie plate, said gripping jaws being disposed on a jaw guide bar that is slidably engaged on said subframe; and a control system connected to said at least one tie plate gripping assembly for removing a selected tie plate away from the rail from a gage side of the rail and for retaining the tie plate while the tie is replaced, and for replacing the tie plate upon a new tie and moving the tie plate towards the associated rail from the gage side.
13. A process for replacing a tie plate on a railroad track during exchange of a tie, using a movable tie plate exchange device having at least one pivoting subframe and a pair of opposed, tie plate gripping jaws, comprising: a. extending and lowering jaw-bearing arms of each subframe; b. closing the jaws; c. lifting the rail; d. retracting and raising the arms, holding the plate suspended above the track; e. lowering the rail; f. removing the tie using a tie exchanging apparatus; g. obtaining a new tie and inserting the tie beneath the rail in the location of the previous tie; h. lifting the rail; i. lowering arms of the subframe, such the plate is located on top of the tie; j. gripping the plate using a pair of gripping jaws located on a jaw guide bar, said jaw guide bar being slidable relative to said subframe; k. extending the plates toward the rail, such the field side lip of the plate is part way under the rail; l. raising a gage side of the plate and continuing to move the plate towards the rail; m. the gage side lip of the plate engages the base of the rail, assuring proper left to right placement. n. lowering the rail; and o. releasing the jaws, return the subframe to a travel position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0077] Referring now to
[0078] The present device 10 includes a main frame 22 configured for movement relative to the track 12 and provided with a pair of generally parallel side members 24 and a pair of end members 26, which are connected at respective corners 28 to form a square or rectangular frame shape. Flanged rail wheels 30 are rotatably mounted at each corner 28. In the preferred embodiment, each wheel 30 is provided with a centering mechanism on each side of the frame for centering the main frame 22 relative to the track 12. In the preferred embodiment, the adjustment mechanism includes a centering cylinder 32 mounted to the frame 22 and configured for positioning the corresponding wheel relative to the frame 22. The cylinder 32 is a fluid power cylinder (hydraulic or pneumatic), but hydraulic types are preferred, as is the case with all of the fluid power cylinders in the device 10 described below. A feature of the invention is that, by adjusting the relative pressure to, and extension of, the cylinders 32, the frame 22 is maintained in a centered position upon the track 12.
[0079] Also found on the frame 22 is at least one and preferably four anchor points 34 preferably located on the end members 26. The anchor points 34 are provided in pairs, with one associated anchor point on each corresponding end member 26. A hydraulic control module and manifold 36 is also secured to the frame 22 for controlling the fluid flow to the various fluid power cylinders described below.
[0080] Attached to the frame 22 are at least one and preferably two generally “U”-shaped subframes 38, each being provided with a base member 40 to which are attached a pair of aims 42. Each arm 42 has a free end 44 which is pivotally secured to a corresponding one of the anchor points 34. In the preferred embodiment, the anchor points 34 are clevis mounts with the free ends 44 located between the clevis blades, however it is contemplated that a reversed orientation could also be suitable, provided secure pivoting action is achieved. In the preferred embodiment, two subframes 38 are secured to the frame 22 so that each of the bases 40 is associated with a corresponding side member 24. However, it is contemplated that the number and orientation of the subframes 38 may vary to suit the application.
[0081] The pivoting action of each of the subframes 38 relative to the frame 22 is controlled by a corresponding subframe control cylinder 46 (best seen in
[0082] Also included in the device 10, and mounted on at least one of the subframes 38 and ultimately to the frame 22, is at least one tie plate gripping assembly 50 configured for grasping a selected tie plate 18, pulling the plate away from the rail 14 and away from the tie 16, and subsequently releasing the plate. While, in the preferred embodiment, the device 10 in general, and the subframes 38 and the gripping assembly 50 specifically, are configured to move the grasped tie plate 18 inwardly away from the rail 14 and upwardly on an incline away from the tie 16, it is contemplated that other directions of separation of the plate from the track are contemplated, including outwardly away from the rail and/or horizontally away from the tie. More specifically, each gripping assembly 50, of which there are preferably two on the device 10, is associated with a corresponding side member 24. While two assemblies 50 and subframes 38 are preferably provided in the device 10, for simplicity, the construction and operation of only one of the subframes 38 will be described here. It will be understood that both subframes 38 and their associated components operate in the same manner
[0083] Included on each gripping assembly 50 is at least a pair of opposing jaws 52 which include a plate-engaging blade 54 and a throughbore 56 for slidably engaging a jaw guide bar 58. The jaws 52 reciprocate under operator control on the assembly 50 in a direction parallel to the corresponding rail 14. The jaw guide bar 58 is fastened at each end to a flange 60 on a guide block 62, two of which are provided to each gripping assembly 50. Movement of each of the jaws 52 is controlled by a gripping cylinder 64, each end of which is connected to a clevis or equivalent mount on a corresponding one of the jaws 52. Thus, retraction of the gripping cylinder 64 will bring the jaws 52 together, and extension of the gripping cylinder will separate the jaws.
[0084] A rail plate-contacting guide 66 is preferably freely slidably engaged on the jaw guide bar 58 between the two jaws 52. As the gripping cylinder 64 retracts and the jaws 52 grip corresponding front and rear edges of the tie plate 18 (best seen in
[0085] Referring now to
[0086] A tie jack 82 is preferably provided to the gripping assembly 50 for facilitating the removal of the tie plate 18 from the tie 16. Very often, upon the gripping of the tie plate 18 by the jaws 52, the tie 16 does not immediately become detached from the plate. To facilitate this detachment, the tie jack 82 includes a piston shaft (not shown), which depends generally vertically under fluid power to press against the tie 16 and disengage it from the tie plate 18. The tie jack 82 is preferably laterally offset from the gripping jaws 52 so that, upon the gripping engagement of the tie plate 18 by the jaws, the tie jack shaft will contact the tie 16.
[0087] Referring now to
[0088] In operation, and referring now to
[0089] Referring now to
[0090] Referring now to
[0091] Once the plate 18 has been securely gripped as described above, at this time, if the tie plate 18 has not become totally detached from the tie 16, the tie jack 82 is engaged, which impacts the tie and ensures its separation from the plate. At this time, the rail 14 is lifted from the tie, using a rail lifting clamp and cylinder on the associated tie extraction device described in U.S. Pat. No. 6,463,858 or a separate piece of equipment.
[0092] Referring now to
[0093] Referring now to
[0094] Referring now to
[0095] Next, referring to
[0096] Referring now to
[0097] Referring now to
[0098] Referring now to
[0099] Referring now to
[0100] In operation of the device 10, it has been found that in some cases, on existing railroad track 12, in some cases the tie plates 18 are not properly aligned on the ties 16 so that long edges 112 of the plates, also referred to as front and rear edges, are not parallel with corresponding edges 114 of the ties 16. In other cases, the ties 16 are not properly aligned, in other words, they are not perpendicular to the rails 14 Railroad regulations require that a rail plate 18 placed on top of a rail tie and under the rail 14 must be aligned to the top of the tie so that the plate will not overhang edges of the tie. In the following discussion, the rail plate 18 being placed can also be referred to as a target plate or a selected plate, since the device 110 is designed for handling a sequence of such plates in the course of performing railway track maintenance.
[0101] Since the device 10 is constructed and arranged to pick up the tie plates 18 and preserve their position relative to the ties, upon insertion of a new tie, there is a chance that misalignment of the plate may occur. Thus, a need has developed for more positively aligning the corresponding long edges 112 of the tie plates 18 with corresponding long edges 114 of the ties.
[0102] It has also been found that during the tie plate removal and replacement process, the action of the gripping jaws 52 and the contacting guide 66, controlled by the gripping cylinder 64, often become locked on the jaw guide bar 58. This locking action has been found to contribute to the perpetuation of the misaligned position of the tie plate 18, or also prevents the accurate positioning of a correctly positioned tie plate located on a misaligned tie 16, when that tie is replaced with a correctly aligned tie.
[0103] This locked positioning of the gripping jaws 52 and the rail plate contacting guide 66 on the jaw guide bar 58 has been addressed in the device 110 by allowing the guide bar to move relative to the main frame 22 in the direction of travel of the device 110, which is also the longitudinal axis of the track 12. In other words, the jaw guide bar “floats” relative to the main frame 22, as well as relative to the pivoting subframe 38. Modifications to the device 10 that result in the device 110 having this relative guide bar movement include creating openings (not shown) at each flange 60 to which ends of the guide bar 58 are attached. The openings in the flanges 60 are dimensioned to allow free sliding movement of the guide bar 58 relative to the frame 22, and also relative to the flanges 60 on the subframe 38. Also, the guide bar 58 has been lengthened from the version described in relation to the device 10, so that end portions of the guide bar 58 extend past the corresponding flanges 60.
[0104] In addition, the jaw guide bar 58 is provided with a reduced diameter end 116 that slidingly engages a complementarily dimensioned opening in the adjacent flange 60r. A biasing element 118, preferably a coiled spring, is slidably engaged on the end 116 externally of the flange 60r and is held in place with a cup-shaped cap 120 that is secured to the end 116 of the jaw guide bar 58. It will be seen that the flanges 60, 60r are held together by a support bar 122 to form an inverted “U”-shape in which the guide bar 58 is slidably engaged. The biasing element 118 is provided for biasing or urging the guide bar 58 into a desired position relative to the subframe 38.
[0105] Referring to
[0106] Referring now to
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[0108] As seen in
[0109] Referring now to
[0110] At this point, the operator, or the control circuit 88, causes the gripping cylinder 64 to depressurize, releasing the gripping jaws 52 from the plate 18, since the plate is properly positioned and aligned on the tie 16. Soon after this depressurization, the subframe 38 is rotated up out of engagement with the tie plate 18 and the tie 16, and the device 110 is moved to the next operational location.
[0111] Referring now to
[0112] An advantage of the device 110 is that in the event a tie 16 is encountered that is skewed relative to the track 12, the left side gripping assembly 50 is able to deflect differentially from the right side gripping assembly to accommodate this condition, ant to facilitate the properly aligned insertion of a replacement tie. By using the rear alignment plate 126 with the longer depending finger 130 to engage the plate 18 and the tie 16, the plate is more positively aligned on the tie. Further, once the gripping assembly 50 is lowered (
[0113] While a particular embodiment of the present rail tie plate handling system has been disclosed herein, it will be appreciated by those skilled in the art that changes and modifications may be made thereto without departing from the invention in its broader aspects and as set forth in the following claims.