VACUUM CLEANER
20230190058 · 2023-06-22
Inventors
Cpc classification
A47L9/10
HUMAN NECESSITIES
B01D46/2403
PERFORMING OPERATIONS; TRANSPORTING
B01D46/64
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0005
PERFORMING OPERATIONS; TRANSPORTING
B01D2265/029
PERFORMING OPERATIONS; TRANSPORTING
B01D2279/55
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D46/24
PERFORMING OPERATIONS; TRANSPORTING
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A vacuum cleaner, includes a dirty air inlet, a clean air outlet and an air channel arranged between the dirty air inlet and the clean air outlet. A vacuum generator is arranged inside the air channel. A first filter is arranged in the upper reach of the vacuum generator. A second filter is arranged in the upper reach of the first filter. The vacuum cleaner further comprises a state sensor. When in a second state, the first filter and the second filter are not combined, and the state sensor is not triggered. Missing mounting prevention detection of a main filter and a pre-filter can be realised at the same time by means of a micro-control switch, thereby saving on cost.
Claims
1. A vacuum cleaner comprising: a head assembly including a fan cover and an electric motor mount fasteningly and hermetically connected to each other, the electric motor mount including a side wall and a bottom wall; a filter assembly, the filter assembly and the electric motor mount being disposed on a same side of the fan cover, the filter assembly being disposed at an outer periphery of the side wall and the bottom wall; a hermetic gap defined between a free end of the filter assembly and the head assembly, a second hermetic member being disposed in the hermetic gap; and a spiral fitting structure disposed between the free end of the filter assembly and the head assembly, the spiral fitting structure being screwed to tighten and narrow the hermetic gap.
2. The vacuum cleaner in accordance with claim 1, wherein the thickness of the second hermetic member in a tightening direction of screwing is not less than a minimum width between the free end of the filter assembly and the head assembly.
3. The vacuum cleaner in accordance with claim 1, wherein one of the free end of the filter assembly and the head assembly includes a first thread disposed in a circumferential direction thereof, and the other includes a second thread corresponding to and complementary to the position of the first thread, the first thread and the second thread defining a tightly fixing path between the free end of the filter assembly and the head assembly, the hermetic gap being gradually reduced when the first thread and the second thread are tightened.
4. The vacuum cleaner in accordance with claim 3, wherein the first thread is an external thread disposed outside the free end of the filter assembly, the head assembly including a first threaded wall extending toward the bottom wall, the second thread including an internal thread disposed inside the first threaded wall.
5. The vacuum cleaner in accordance with claim 3, wherein the first thread is an internal thread disposed inside the free end of the filter assembly, and the second thread is an external thread disposed outside surface of the side wall.
6. The vacuum cleaner in accordance with claim 5, wherein a second threaded wall is provided at the end of the side wall away from the bottom wall, and the second thread is an external thread disposed on the outer surface of the second threaded wall.
7. The vacuum cleaner in accordance with claim 6, wherein the second threaded wall protrudes from the side wall in a radial direction of the electric motor mount.
8. The vacuum cleaner in accordance with claim 3, wherein a side of the free end of the filter assembly facing toward the head assembly includes a second protrusion.
9. The vacuum cleaner in accordance with claim 3, wherein the free end of the filter assembly includes an end cover tightly and hermetically connected to the filter assembly, the first thread being disposed on one of the inner side or the outer side of the end cover, a side of the end cover facing toward the head assembly including a second protrusion.
10. The vacuum cleaner in accordance with claim 1, wherein the filter assembly includes a filter bracket and a first filter, and a first end of the first filter is tightly and hermetically connected to the filter bracket.
11. The vacuum cleaner in accordance with claim 1, wherein the vacuum cleaner further includes an unclean air inlet, a clean air outlet, and an air passage disposed between the unclean air inlet and the clean air outlet, the filter assembly including a first filter and a second filter, a vacuum generator being disposed in the air passage, and the first filter being disposed upstream of a vacuum generator and the second filter being disposed upstream of the first filter, the vacuum cleaner further including a status sensor sensing a first status and a second status, in the first status, the first filter and the second filter cooperate with each other to trigger the status sensor, in the second status, the first filter and the second filter do not cooperate with each other, and the status sensor is not triggered.
12. The vacuum cleaner in accordance with claim 11, wherein the filter assembly further includes a filter bracket, an outer periphery of the fan cover defining a through hole, the status sensor being disposed corresponding to the through hole, a first end of the first filter being non-detachably and hermetically connected to the filter bracket, an upstream side of a second end of the first filter including a first protrusion, and an outer periphery of the filter bracket including a second installation portion, in the first status, the second end of the first filter is hermetically connected to the fan cover, the first end of the second filter is detachably and hermetically connected to the second installation portion, and the second end of the second filter is inserted into the through hole to trigger the status sensor.
13. The vacuum cleaner in accordance with claim 12, further including an elastic arm, one end of the elastic arm including a pressing head, another end of the elastic arm being connected to an inner wall of the through hole.
14. The vacuum cleaner in accordance with claim 12, wherein the second end of the first filter includes an end cover, an upstream side of the end cover includes a first protrusion.
15. The vacuum cleaner in accordance with claim 12, wherein the second installation portion is configured as a groove defining at least one dust hole at a bottom.
16. The vacuum cleaner in accordance with claim 15, wherein two of the dust holes are defined in the groove, an inclined surface being disposed between the two adjacent dust holes, the inclined surface being one of inclined downward from a point between the two dust holes to both of the two dust holes, or the inclined surface is inclined downward from one of the dust holes to another of the dust holes.
17. The vacuum cleaner in accordance with claim 15, wherein at least one of the dust holes houses a springy member.
18. The vacuum cleaner in accordance with claim 11, wherein an outer periphery of the fan cover defines a through hole, and the status sensor is disposed corresponding to the through hole, the fan cover further including a linkage portion having an abutment member disposed at an upstream side of the fan cover and a triggering member hinged to a middle portion of the abutment member, the triggering member being inside the through hole and moving along a central axis thereof, in the first status, the first filter presses against the first end of the abutment member, the second filter presses against the second end of the abutment member, and the abutment member causes the triggering member to trigger the status sensor.
19. The vacuum cleaner in accordance with claim 18, wherein one of the through holes or the triggering member includes at least one third protrusion, and the other defines at least one sliding groove that cooperates with the third protrusion.
20. A method for assembling the vacuum cleaner as defined in claim 1, the method comprising the following steps: covering the filter assembly from an end away from the head assembly to a periphery of the electric motor mount to make a spiral fitting structure to fit together; and rotating the filter assembly to tighten the spiral fitting structure to make a free end of the filter assembly and the head assembly press against the second hermetic member.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0076] The present disclosure provides a vacuum cleaner having a dual filter, including an unclean air inlet (not shown), a clean air outlet (not shown), and an air passage disposed between the unclean air inlet and the clean air outlet, and a vacuum generator 8 is disposed inside the air passage, in particular, the vacuum generator 8 is an impeller driven by an electric motor. A first filter 23 is provided on the upstream of the vacuum generator 8, and in particular, the first filter is a HEPA filter. A second filter 25 is provided at the upstream of the first filter 23, and in particular, the second filter 25 is an iron mesh cover. As illustrated in
[0077] The outer periphery of the fan cover 1 is provided with a through hole 11. Specifically, the through hole 11 is disposed on the outer side of the fan cover 1 relative to the electric motor mount 6, that is, on the upstream side of the electric motor mount 6. The status sensor 5 is disposed corresponding to the through hole 11. Specifically, in the present embodiment, the status sensor 5 is a micro-switch. The micro-switch is disposed in the vicinity of the through hole 11 and the contactor of the micro-switch corresponds to the through hole 11. In other embodiments, the periphery of the through hole 11 is provided with a convex wall extending above the fan cover 1, and the convex wall forms a micro-switch receiving groove, and the micro-switch is installed inside the receiving groove with the contact downward state to make the contacts face toward the through holes.
[0078] For convenience of description, orientations in the disclosure are defined as follows. First, based on the above airflow directions, the direction toward the unclean air inlet is defined as “upstream”, and the direction toward the clean air outlet is defined as “downstream”. For example, in the above structure, the first filter 23 is disposed at the downstream of the second filter 25, and the side of the first filter 23 adjacent to the second filter 25 is referred to as an upstream surface, and the side away from the second filter 25 is referred to as downstream surface. Second, based on the longitudinal axis of the vacuum generator 8, the direction toward the longitudinal axis of the vacuum generator 8 is referred to as “inner”, and the direction away from the longitudinal axis of the vacuum generator 8 is referred to as “outer”. For example, in the above structure, the first filter 23 is disposed inside the second filter 25, and the side of the first filter 23 adjacent to the second filter 25 is referred to as an outer side surface thereof. Third, the terms “upper” and “lower” are used to describe the relative orientations in the drawings.
Embodiment One
[0079] In the present embodiment, as illustrated in
[0080] In the present embodiment, a first hermetic member 52 is provided between the micro-switch and the through hole 11. Specifically, the first hermetic member 52 is made of an elastic material and is disposed between the micro-switch contact and the pressing head 1211. Further, the first hermetic member 52 is substantially plate-like and is filled in the micro-switch receiving groove to seal the through hole 11. When the pressing head 1211 is forced to move toward the micro-switch contact, the first hermetic member 52 is pressed and itself is at least partially elastically deformed, and the elastic deformation portion presses the micro-switch contact to trigger the micro-switch; when the force is unloaded, the pressing head 1211 is separated from the first hermetic member 52, and the first hermetic member 52 is restored to the original state and separated from the micro-switch contact, and the micro-switch is triggered to be released. The configuration of the first hermetic member 52 not only serves as a transmission device but also effectively seals the through hole 11 to prevent dust from entering the micro-switch causing damage thereof.
[0081] A first end 231 of the first filter 23 is non-detachably and hermetically connected to the filter bracket 21. In the present embodiment, the outer periphery of the filter bracket 21 is provided with a first installation portion 211. Specifically, the first installation portion 211 is a groove, and the first end 231 of the first filter 23 is inserted inside the first installation portion 211 with interference fit. In other embodiments, the first end 231 of the first filter 23 is hermetically fixed to the filter bracket 21 by means of adhesive. In other embodiments, the first end 231 of the first filter 23 is hermetically fixed to the filter bracket 21 by means of a threaded structure. In other embodiments, the first end 231 of the first filter 23 is integrally formed with the filter bracket 21. A first protrusion 241 is provided on the upstream side of the second end 232 of the first filter 23. In the present embodiment, the second end 232 of the first filter 23 is provided with the end cover 24 that encloses the second end 232 of the first filter 23. Specifically, the end cover 24 is connected to the second end 232 of the first filter 23 by means of adhesive. In other embodiments, the end cover 24 is integrally formed with the second end 232 of the first filter 23. A first protrusion 241 is disposed at the upstream side of the end cover 24, and a first thread 242 is disposed at the downstream side of the end cover 24, and the side of the end cover 24 away from the first end 231 of the first filter 23 is provided with a second protrusion 243. Specifically, the second protrusion 243 has a approximately sharpened end. In other embodiments, the second protrusion 243 includes at least one tall protrusion 2431 and at least one short protrusion 2432, and the height of the tall protrusion 2431 is greater than that of the short protrusion 2432. In other embodiments, the second protrusion 243 includes a tall protrusion 2431 and a short protrusion 2432 from the upstream side to the downstream side in sequence. In other embodiments, the second protrusion 243 includes a tall protrusion 2431, two short protrusions 2432 and a tall protrusion 2431 from the upstream side to the downstream side in sequence. The configuration of the second protrusion 243 can continue to be effective by the short protrusion 2432 after the upstream tall protrusion 2431 over- attritionally lost efficacy.
[0082] The outer periphery of the filter bracket 21 is provided with a second installation portion 212. Specifically, the second installation portion 212 is disposed at the upstream side of the first installation portion 211. In the present embodiment, the second installation portion 212 is a groove provided with at least one dust hole 2121 at the bottom. The dust and debris intercepted by the second filter 25 fall into the groove of the second installation portion 212 and fall into a dust collecting bucket via the dust hole 2121, thereby avoiding the accumulation of dust and debris. In the present embodiment, an inclined surface 2123 is provided between two adjacent dust holes 2121. As illustrated in
[0083] In the present embodiment, the first end 251 of the second filter 25 is provided with a first wrapping edge member 2531, and the second end 252 of the second filter 25 is provided with a second wrapping edge member 2532. Specifically, the first wrapping edge member 2531 and the second wrapping edge member 2532 are made of elastic materials, which can not only prevent the edge of the second filter 25 from causing damage to other components of the vacuum cleaner but also provide a certain hermetic effect.
[0084] In the first status, the second end 232 of the first filter 23 is hermetically connected to the fan cover 1, and the first end 251 of the second filter 25 is detachable and hermetically connected to the second installation portion 212 and the second end 252 of the second filter 25 is inserted into the through hole 11. The first protrusion 241 and the through hole 11 limit the second end 252 of the second filter 25 in the radial direction of the through hole 11 and push up the pressing head 1211 to exert an upward pressure to the first hermetic member 52, so that the first hermetic member 52 is partially elastically deformed, and the elastically deformed portion is upwardly pressed against the micro-switch contact. At this moment, a control device of the vacuum cleaner determines that the filters are fully installed in proper place, and then the vacuum cleaner is allowed to start.
[0085] If only the first filter 23 is installed and the second filter 25 is not installed, due to the limitations of the above structure, the micro-switch cannot be triggered, and the control device of the vacuum cleaner determines that the filter is not fully installed, and then the vacuum cleaner is not allowed to start. If the first filter 23 is not installed, the second filter 25 lacks the lower support due to the lack of the filter bracket 21, and the micro-switch cannot be triggered, then the control device of the vacuum cleaner determines that the filter is not fully installed, and then the vacuum cleaner is not allowed to start. The status where the above filters are not fully installed in proper place is referred to as the second status.
[0086] The present disclosure further provides a method of connecting the head assembly to the filter assembly 2, as illustrated in
[0087] In one embodiment, the first thread 242 is an external thread disposed outside the free end of the filter assembly 2, and the head assembly is provided with a first threaded wall 12 extending toward the direction of the bottom wall 62, and the second thread 631 is an internal thread disposed inside the first threaded wall 12. In one embodiment, the first threaded wall 12 extends downwardly from the fan cover 1, as illustrated in
[0088] In another embodiment, the first thread 242 is an internal thread disposed inside the free end of the filter assembly 2; the second thread 631 is an external thread disposed on the outer surface of the side wall 61, as illustrated in
[0089] Specifically, as illustrated in
[0090] When the second end 232 of the first filter 23 is hermetically connected to the fan cover 1, the end cover 24 presses the second hermetic member 7 upward. The second protrusion 243 on the end cover 24 presses against the second hermetic member 7, and since the second protrusion 243 has an approximately sharpened top end, the second hermetic member 7 is pressed with a larger pressure, even at least partially inserted into the second hermetic member 7 to further enhance the hermetic effect.
Embodiment Two
[0091] In the present embodiment, as illustrated in
[0092] As can be found from the above description, the anti-omission system of the vacuum cleaner according to the present disclosure can achieve the anti-omission detection of the main filter and the pre-filter at the same time via one micro-switch, thereby saving cost. The top of the main filter and the top of the pre-filter are operative to be driven in conjunction, and to control the micro-switch, which effectively performs the anti-omission detection; the joint drive mechanism has a simple structure, and simplifies the installation of the main filter and the pre-filter, while saves space cost and reduces the overall volume of the product; the elastic hermetic member is disposed between the micro-switch contact and the top of the through hole, and the elastic hermetic member can serve as a transmission structure, at the same time acts as a dust-proof to prevent dust from intruding. In addition, in the hermetic system of the present disclosure, the end cover of the main filter is tightly integrated with the electric motor mount, and the main filter, the end cover, the filter bracket and the electric motor mount are relatively fixed, so that the vibration of the electric motor mount when the vacuum cleaner is in operation does not cause the main filter to deform, and the hermetic member will not loosen thus guaranteeing the hermetic performance; the plurality of protrusions on the top end surface of the end cover abut against the bottom surface of the hermetic member, thereby further improving the hermetic performance; the pre-filter is added to realize the pre-filtering function, which effectively protects the main filter; the filter bracket has the inner groove and the outer groove, which can support and limit the main filter and the pre-filter at the same time; the outer groove has an elastic member operative to provide a thrust to the pre-filter toward the fan cover; the outer groove has the dust hole, which can discharge the intruding dust in time to prevent dust accumulation.