Crystal forms of 5-[3-(2,5-dichloro-4, 6-dimethyl-1-oxy-pyridine-3-yl)[1,2,4]oxadiazol-5-yl]-3-nitrobenzene-1,2-diol

Abstract

This invention relates to novel polymorphs of (HO).sub.2NO.sub.2(C.sub.6H)—(C.sub.2N.sub.2O)—(C.sub.5N)(CH.sub.3).sub.2Cl.sub.2O, to processes for their preparation, and to pharmaceutical compositions containing said novel polymorphs as active pharmaceutical ingredient.

Claims

1. A solid pharmaceutical composition comprising a crystal form of 5-[3-(2,5-dichloro-4,6-dimethyl-1-oxy-pyridin-3-yl)[1,2,4]oxadiazol-5-yl]-3-nitrobenzene-1,2-diol having an X-ray powder diffractogram that exhibits peaks at about the following 2θ angles: 5.7, 6.9, 13.8 and 19.6.

2. The pharmaceutical composition according to claim 1, wherein the crystal form of 5-[3-(2,5-dichloro-4,6-dimethyl-1-oxy-pyridin-3-yl)-[1,2,4]oxadiazol-5-yl]-3-nitrobenzene-1,2-diol has an X-ray powder diffractogram exhibiting additional peaks at about the following 2θ angles: 11.9, and 16.9.

3. The pharmaceutical composition according to claim 1, wherein the crystal form of 5-[3-(2,5-dichloro-4,6-dimethyl-1-oxy-pyridin-3-yl)-[1,2,4]oxadiazol-5-yl]-3-nitrobenzene-1,2-diol has a Raman spectrum exhibiting peaks at about 505, 1292, 1385, 1583, and 1630 cm.sup.−1.

4. The pharmaceutical composition according to claim 1, wherein the crystal form of 5-[3-(2,5-dichloro-4,6-dimethyl-1-oxy-pyridin-3-yl)-[1,2,4]oxadiazol-5-yl]-3-nitrobenzene-1,2-diol has a Solid State .sup.13C-NMR spectrum exhibiting peaks at about 150.3, 133.9, 112.6 and 19.8 ppm.

5. The pharmaceutical composition according to claim 1, wherein the crystal form of 5-[3-(2,5-dichloro-4,6-dimethyl-1-oxy-pyridin-3-yl)-[1,2,4]oxadiazol-5-yl]-3-nitrobenzene-1,2-diol has a Differential Scanning calorimetry (DSC) thermogram that exhibits an exotherm at about 237° C.

Description

EXPERIMENTAL SECTION

Process for the Preparation of Polymorph A

(1) A 1600 L reactor was charged with 245 kg formic acid and 10 kg 5-[3-(2,5-dichloro-4,6-dimethyl-1-oxy-pyridin-3-yl)-[1,2,4]oxadiazol-5-yl]-3-nitrobenzene-1,2-diol. The mixture was heated to 70-75° C. until the solid dissolved. The hot solution was then filtered to a 250 L reactor, and then cooled to 25-35° C. Vacuum was applied and the mixture was distilled at 50° C. until 50-70 liters remained. To this mixture 160 kg isopropanol was introduced. The mixture was cooled to 5-10° C. and was allowed to stir for 10 hours. The suspension was then centrifuged and washed with 13 kg isopropanol. The wet material was removed from the centrifuge and dried in a vacuum tray drier. The dried material weight was 8.995 kg after sampling. The yield of polymorph A was 9.395 kg, 93.9%.

Process for the Preparation of Polymorph B

(2) 161.6 mg of 5-[3-(2,5-dichloro-4,6-dimethyl-1-oxy-pyridin-3-yl)-[1,2,4]oxadiazol-5-yl]-3-nitrobenzene-1,2-diol were added to a glass vial. Formic acid (2.0 mL) was added and the sample warmed to 73° C. in an oil bath. The resulting mixture was filtered though a 0.2 μm nylon filter into a clean vial at room temperature. Solids of polymorph B were precipitated via addition of water (2.0 mL) and were collected by filtration.

Process for the Preparation of Polymorph C

(3) 161.0 mg of 5-[3-(2,5-dichloro-4,6-dimethyl-1-oxy-pyridin-3-yl)-[1,2,4]oxadiazol-5-yl]-3-nitrobenzene-1,2-diol were added to a glass vial and dissolved in DMSO (4.0 mL). The solution was filtered through a 0.2 μm nylon filter into a clean vial and evaporated to dryness in a centrifugal evaporator set at 50° C. under vacuum to yield polymorph C.

Process for the Preparation of Polymorph D

(4) A saturated solution of 5-[3-(2,5-dichloro-4,6-dimethyl-1-oxy-pyridin-3-yl)-[1,2,4]oxadiazol-5-yl]-3-nitrobenzene-1,2-diol was generated in a 1:1 dioxane:water mixture (1.0 mL). The resulting mixture was filtered through a 0.2 μm nylon filter into a clean vial and evaporated to dryness under ambient conditions to yield polymorph D.

Process for the Preparation of Polymorph E

(5) 151.2 mg of 5-[3-(2,5-dichloro-4,6-dimethyl-1-oxy-pyridin-3-yl)-[1,2,4]oxadiazol-5-yl]-3-nitrobenzene-1,2-diol were added to a glass vial and dissolved in pyridine (3.0 mL). The solution was filtered through a 0.2 μm nylon filter into a clean vial and evaporated to dryness under a nitrogen stream yielding polymorph E.

Process for the Preparation of Polymorph F

(6) A saturated solution of 5-[3-(2,5-dichloro-4,6-dimethyl-1-oxy-pyridin-3-yl)-[1,2,4]oxadiazol-5-yl]-3-nitrobenzene-1,2-diol was generated in DMSO (0.500 mL). The resulting mixture was filtered through a 0.2 μm nylon filter into a clean vial. Approximately 60 μL of this solution was dispensed into a capillary. The capillary was placed into a centrifugal evaporator at ambient temperature and the solvent removed under reduced pressure yielding polymorph F.

(7) Analysis was performed with the following instrumentation:

(8) 1. PANalytical X'Pert Pro Diffractometer

(9) Samples of polymorphs A, C and E were analyzed using a PANalytical X'Pert Pro diffractometer. The specimen was analyzed using Cu radiation produced using an Optix long fine-focus source. An elliptically graded multilayer mirror was used to focus the Cu Kα X-rays of the source through the specimen and onto the detector. The specimen was sandwiched between 3-micron thick films, analyzed in transmission geometry, and rotated to optimize orientation statistics. A beam-stop and helium were used to minimize the background generated by air scattering. Soller slits were used for the incident and diffracted beams to minimize axial divergence. Diffraction patterns were collected using a scanning position-sensitive detector (X'Celerator) located 240 mm from the specimen. The data-acquisition parameters of each diffraction pattern are displayed above the image of each pattern in appendix data section. Prior to the analysis a silicon specimen (NIST standard reference material 640c) was analyzed to verify the position of the silicon 111 peak.

(10) 2. Shimadzu XRD-6000 Diffractometer

(11) Samples of polymorph B were analyzed using a Shimadzu XRD-6000 X-ray powder diffractometer using Cu Kα radiation. The instrument is equipped with a long fine focus X-ray tube. The tube voltage and amperage were set at 40 kV and 40 mA, respectively. The divergence and scattering slits were set at 1° and the receiving slit was set at 0.15 mm. Diffracted radiation was detected by a NaI scintillation detector. A theta-two theta continuous scan at 3°/min (0.4 sec/0.02° step) from 2.5 to 40° 2θ was used. A silicon standard was analyzed to check the instrument alignment. Samples were prepared for analysis by placing them in an aluminum/silicon sample holder.

(12) 3. Bruker D8 Discover Diffractometer

(13) Samples of polymorph D were analyzed using a Bruker D-8 Discover diffractometer and Bruker's General Area Diffraction Detection System (GADDS, v. 4.1.20). An incident beam of CuKα radiation was produced using a fine-focus tube (40 kV, 40 mA), a Göbel mirror, and a 0.5 mm double-pinhole collimator. The sample was packed between 3-micron thick films to form a portable disc-shaped specimen and analyzed using a transmission geometry. The incident beam was scanned and rastered over the sample during the analysis to optimize orientation statistics. A beam-stop was used to minimize air scatter from the incident beam at low angles. Diffraction patterns were collected using a Hi-Star area detector located 15 cm from the sample and processed using GADDS. The intensity in the GADDS image of the diffraction pattern was integrated using a step size of 0.04° 2θ. The integrated patterns display diffraction intensity as a function of 2θ. Prior to the analysis a silicon standard was analyzed to verify the Si 111 peak position.

(14) 4. Inel XRG-3000 Diffractometer

(15) X-ray powder diffraction (XRPD) analyses of polymorph F were performed using an Inel XRG-3000 diffractometer equipped with a CPS (Curved Position Sensitive) detector with a 2q range of 120°. Real time data were collected using Cu—Kα radiation. The tube voltage and amperage were set to 40 kV and 30 mA, respectively. The monochromator slit was set at 1-5 mm by 160 μm. The patterns are displayed from 2.5-40° 2q. Samples were prepared for analysis by packing them into thin-walled glass capillaries. Each capillary was mounted onto a goniometer head that is motorized to permit spinning of the capillary during data acquisition. The samples were analyzed for 300 seconds. Instrument calibration was performed using a silicon reference standard.

(16) DSC for polymorph A was performed using TA Instruments model Q2000 calorimeter. The samples were placed in an aluminium DSC pan, the weight accurately recorded and the pan crimped. The sample cell was equilibrated at 25° C. and heated under nitrogen purge at a rate of 10° C./min up to a final temperature of 250 or 300° C. Indium metal was used as calibration standard. For all other polymorphs analyses were performed using TA Instruments model 2920 calorimeter. The sample cell was equilibrated at 25° C. and heated under nitrogen purge at a rate of 10° C./min up to a final temperature of 250 or 300° C. Indium metal was used as calibration standard.

(17) TGA analyses were performed on a TA Instruments model 2950 thermogravimetric analyzer. The furnace was equilibrated at 25° C. and heated under nitrogen purge at a rate of 10° C./min up to a final temperature of 300 or 350° C. Nickel and Alume™ were used as calibration standards.

(18) Hotstage microscopy was performed using a Linkam hotstage (model FTIR 600) mounted to a Leica DMLP microscope. Samples were observed using crossed polarized light. Samples were sandwiched between coverslips and visually observed as the stage was heated. The hotstage was calibrated using USP melting point standards.

(19) FT-Raman spectra were acquired on an FT-Raman 960 spectrometer (Thermo Nicolet) using an excitation wavelength of 1064 nm. Approximately 0.2-0.3 W of Nd:YVO.sub.4 laser power was used to irradiate the samples. The Raman spectra were measured with a germanium detector. The samples were prepared for analysis by placing the material in a glass tube and positioning the tube in a gold-coated tube holder in the accessory. A total of 256 sample scans were collected from 3600-100 cm.sup.−1 at a spectral resolution of 4 cm.sup.−1, using Happ-Genzel apodization. Wavelength calibration was performed using sulfur and cyclohexane.

(20) For .sup.13C-ss MAS NMR spectroscopy, samples were prepared by packing them into 4 mm PENCIL type zirconia rotors. Acquisition was performed on 1NOVA-400 at ambient temperature using VNMR6.1C (patch a11205) as processing software. The acquisition parameters were as follows: Sequence: xpolvt1rho1 Relax. Delay: 40.000 sec Pulse width: 2.2 usec (90.0 deg.) or 2.2 usec (76.2 deg) for polymorph E Acq. Time: 0.030 sec Spectral width: 44994.4 Hz (447.517 ppm) 400 scans 2 dummy scans Acquired points: 2700 Observed Nucleus: C13 (100 MHz) Decoupled Nucleus: H1 (400 MHz) SPINAL-64 decoupling Cross Polarization Tangent RAMP-CP on C13 Contact time: 5.0 ms Spinning rate: 12000 Hz