Spinwave based nondestructive material, structure, component, or device testing tools
09846134 · 2017-12-19
Assignee
Inventors
Cpc classification
G01N22/00
PHYSICS
International classification
G01V3/00
PHYSICS
Abstract
Systems and methods for spinwave-based metrology in accordance with embodiments of the disclosure involve generating and detecting spinwaves in a sample having a ferromagnetic material; and determining a material thickness, a material integrity measure, a presence of a manufacturing defect, a categorical type of manufacturing defect, and/or a manufacturing process statistic corresponding to spinwave behavior in the sample. In an embodiment, spinwaves are generated by way of concurrent exposure of a target measurement site of the sample to each of a bias magnetic field and radiation (e.g., microwave or radio frequency radiation) produced by a first set of integrated waveguides. A response signal corresponding to a behavior of spinwaves within the target measurement site can be generated by way of a second set of integrated waveguides. Various embodiments of systems and methods for generating spinwaves, detecting spinwaves, and calculating, analyzing, or monitoring one or more sample properties can be automated.
Claims
1. A metrology method comprising: providing at least one sample; providing a bias magnetic field; generating radiation; concurrently exposing at least one target measurement site of the at least one sample to the bias magnetic field and the generated radiation to thereby excite spinwaves within the at least one target measurement site of the at least one sample; detecting a response signal corresponding to a behavior of the spinwaves excited within the at least one target measurement site of the at least one sample; and determining a presence of a manufacturing defect in the at least one sample corresponding to the behavior of the spinwaves within the at least one target measurement site of the at least one sample.
2. The metrology method of claim 1, further comprising determining a categorical type of manufacturing defect in the at least one sample corresponding to the behavior of spinwaves within the at least one target measurement site of the at least one sample.
3. The metrology method of claim 2, wherein the categorical type of manufacturing defect is one of a vertical line defect, a horizontal line defect, and a dot array defect.
4. The metrology method of claim 1, further comprising indicating a presence of an alignment error corresponding to one or more layers of the at least one sample.
5. The metrology method of claim 1, further comprising: identifying a distribution of detected response signals across the at least one sample; determining a manufacturing process statistic corresponding to the distribution of detected response signals across the at least one sample; and providing a visual representation of manufacturing process variations or manufacturing process errors correlated with the distribution of detected response signals across the at least one sample.
6. The metrology method of claim 1, wherein at least one of generating radiation and detecting the response signal occurs by way of a set of patterned waveguide elements fabricated in accordance with at least one of microfabrication techniques and nanofabrication techniques.
7. The metrology method of claim 6, wherein the set of patterned waveguide elements is positioned a predetermined separation distance away from the at least one sample, and wherein the at least one sample is displaceable relative to the set of patterned waveguide elements.
8. The metrology method of claim 6, wherein detecting the response signal comprises (i) detecting one of radiation transmitted through the at least one sample and radiation reflected by the at least one sample, or (ii) generating a voltage in the set of patterned waveguide elements by way of magnetic induction corresponding to the behavior of spinwaves within the at least one target measurement site of the at least one sample.
9. The metrology method of claim 6, wherein generating radiation occurs by way of a first set of patterned waveguide elements, and wherein detecting the response signal occurs by way of a second set of patterned waveguide elements.
10. The metrology method of claim 9, wherein the first set of patterned waveguide elements and the second set of patterned waveguide elements are one of physically distinct and physically non-distinct.
11. The metrology method of claim 6, wherein the set of patterned waveguide elements comprises multiple generator waveguide elements fabricated in an array and configured for generating radiation to facilitate exposure of multiple target measurement sites of the at least one sample to generated radiation on a sequential or a simultaneous basis.
12. The metrology method of claim 11, wherein the at least one sample comprises multiple devices under test (DUT), and wherein concurrently exposing at least one target measurement site of the at least one sample to the bias magnetic field and the generated radiation comprises exposing each DUT to the bias magnetic field and generated radiation to thereby excite spinwaves in each DUT.
13. The metrology method of claim 6, wherein the set of patterned waveguide elements comprises multiple detector waveguide elements fabricated in an array and configured for detecting multiple response signals corresponding to the behavior of spinwaves excited in multiple target measurement sites of the at least one sample on a sequential or simultaneous basis.
14. The metrology method of claim 13, wherein the at least one sample comprises multiple devices under test (DUT), and wherein detecting a response signal corresponding to a behavior of the spinwaves excited within the at least one target measurement site comprises detecting a response signal in each DUT.
15. A metrology system comprising: a bias magnetic field unit configured for providing a set of bias magnetic fields; a radiation generation apparatus configured for providing radiation within at least one spatial spinwave generation region; a sample stage configured for carrying at least one sample such that a target measurement site of the at least one sample is positionable within the at least one spatial spinwave generation region; a response signal generation apparatus configured for generating a response signal corresponding to a behavior of spinwaves generated within the target measurement site of the at least one sample; and a processing unit configured for determining a presence of a manufacturing defect in the at least one sample corresponding to the behavior of the spinwaves within the target measurement site of the at least one sample.
16. The metrology system of claim 15, wherein the processing unit is further configured for determining at least one of (i) a categorical type of manufacturing defect in the at least one sample corresponding to the behavior of spinwaves within the target measurement site of the at least one sample, and (ii) a presence of an alignment error corresponding to one or more layers of the at least one sample.
17. The metrology system of claim 16, wherein the categorical type of manufacturing defect is one of a vertical line defect, a horizontal line defect, and a dot array defect.
18. The metrology system of claim 17, wherein at least one of the radiation generation apparatus and the response signal generation apparatus comprises a set of waveguide elements fabricated in accordance with at least one of microfabrication techniques and nanofabrication techniques.
19. The metrology system of claim 18, wherein the set of patterned waveguide elements is positioned a predetermined separation distance away from the sample stage, and wherein the sample stage is displaceable relative to the set of patterned waveguide elements.
20. The metrology system of claim 18, wherein each of the radiation generation apparatus and the response signal generation apparatus comprises a set of patterned waveguide elements.
21. The metrology system of claim 20, wherein the patterned waveguide elements corresponding to the radiation generation apparatus and the patterned waveguide elements corresponding to the response signal generation apparatus are one of physically distinct and physically non-distinct.
22. The metrology system of claim 18, wherein the set of patterned waveguide elements comprises multiple generator waveguide elements fabricated in an array and configured for generating radiation to facilitate exposure of multiple target measurement sites of the at least one sample to generated radiation on a sequential or a simultaneous basis.
23. The metrology system of claim 22, wherein the at least one sample comprises multiple devices under test (DUT), and wherein the system is configured for exposing each DUT to a bias magnetic field and generated radiation to thereby excite spinwaves in each DUT.
24. The metrology system of claim 18, wherein the set of patterned waveguide elements comprises multiple detector waveguide elements fabricated in an array and configured for detecting multiple response signals corresponding to the behavior of spinwaves excited in multiple target measurement sites of the at least one sample on a sequential or simultaneous basis.
25. The method of claim 17, wherein the at least one sample comprises multiple devices under test (DUT), and wherein the system is configured for detecting a response signal corresponding to the behavior of spinwaves excited in each DUT.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(39) In the present disclosure, the depiction of a given element or consideration or use of a particular element number in a particular FIG. or a reference thereto in corresponding descriptive material can encompass the same, an equivalent, or an analogous element or element number identified in another FIG. or descriptive material associated therewith. The use of “/” in the description herein implies “and/or” unless specifically indicated otherwise.
(40) As used herein, the term “set” corresponds to or is defined as a non-empty finite organization of elements that mathematically exhibits a cardinality of at least 1 (i.e., a set as defined herein can correspond to a singlet or single element set, or a multiple element set), in accordance with known mathematical definitions (for instance, in a manner corresponding to that described in An Introduction to Mathematical Reasoning: Numbers, Sets, and Functions, “Chapter 11: Properties of Finite Sets” (e.g., as indicated on p. 140), by Peter J. Eccles, Cambridge University Press (1998)). In general, an element of a set can include or be a system, an apparatus, a device, a structure, a structural feature, an object, a process, a physical parameter, or a value depending upon the type of set under consideration.
(41) As further detailed herein, embodiments in accordance with the present disclosure are directed to systems, apparatuses, circuits, and techniques for the nondestructive/noncontact probing, evaluation, characterization, measurement, testing, analysis, and/or inspection of materials, structures, components, and/or devices that (1) are encountered or produced in association with microfabrication or nanofabrication processes (e.g., microscale fabrication processes involving micron-size characteristic feature sizes, geometries, or linewidths, and nanoscale fabrication processes involving nanometer-size characteristic feature sizes, geometries, or linewidths); and which (2) exhibit magnetic field dependent behavior or properties, for instance, magnetic field dependent electrical properties such as ferromagnetic properties. In various embodiments, such materials, structures, components, or devices include ferromagnetic semiconductor materials, for instance, ferromagnetic materials used in the manufacture of hard disk drives (HDD), magnetic random access memory (MRAM), or spintronic circuits.
(42) Nondestructive testing in accordance with embodiments of the present disclosure occurs by way of (1) the generation of spinwaves; and (2) the detection of spinwaves or spinwave-related phenomena or effects. In a number of embodiments, the generation of spinwaves involves exposing a set of materials, structures, components, or devices under consideration to (a) one or more magnetic fields, such as a set of applied, external, or extrinsic magnetic fields; and (b) radio frequency or microwave energy or radiation produced by way of integrated or patterned circuit elements, for instance, ground-signal-ground (GSG) and/or ground-signal (GS) probes, waveguides, or integrated circuit patterns, as further detailed below. The detection of spinwaves involves detecting, sensing, or measuring particular signals, signal parameters, and/or circuit parameters that exist or arise as a consequence of the aforementioned spinwave generation. In multiple embodiments, the detection of spinwaves occurs by way of detecting in one or more portions of an electrical circuit, such as a radio frequency or microwave circuit configured for applying or delivering microwave radiation to material(s), structure(s), component(s), or device(s) under consideration and generating spinwaves therein, spinwave-related effects, such as voltage signals induced, as a consequence of the generation of spinwaves in the material(s), structure(s), component(s), or device(s) under consideration.
(43) For purpose of brevity and clarity, in various portions of the following description nondestructive probing, evaluation, characterization, measurement, testing, analysis, and/or inspection in accordance with embodiments of the present disclosure is simply referred to as “nondestructive testing.” Nondestructive testing by way of spinwaves or spinwave-related effects can be referred to as spinwave or spinwave-based metrology, measurement, probing, testing, characterization, analysis, or inspection. Furthermore, while various portions of the following disclosure describe the use of microwave signals/microwave radiation, one of ordinary skill in the relevant art will understand that multiple embodiments of spinwave metrology or measurement systems, apparatuses, or circuits in accordance with the present disclosure can be designed to operate using signals and radiation of other frequencies, such as radio frequency signals/radio frequency radiation, or millimeter wave signals/millimeter wave radiation.
(44) Aspects of Representative Measurements/Properties Using Spinwave Metrology
(45) Determination of Ferromagnetic Film Thickness
(46) The measurement or estimation of ferromagnetic film thickness involves two phenomena, namely (a) a demagnetization field in thin ferromagnetic samples; and (b) precessional motion experienced by electrons in the thin ferromagnetic film when their magnetic moments are disturbed from the direction of an applied magnetic field. A thin ferromagnetic sample, when exposed to or placed in an external magnetic field H.sub.b, develops poles across its two faces along a direction parallel to the magnetic field. This results in a field within the ferromagnetic sample, which is referred to as a demagnetization field H.sub.d. The demagnetization field H.sub.d tends to reduce the overall magnetic field within the ferromagnetic sample by the magnitude demagnetization field H.sub.d, as schematically represented in
(47) The precessional frequency of electrons slightly perturbed from their equilibrium position can be determined based upon Kittle's formula for FMR frequency, as follows:
ω.sub.p=γμ.sub.0√{square root over (M.sub.S(H.sub.k+H.sub.b))} (1)
where, ω.sub.p is the precessional angular frequency of the magnetic moments, γ is the gyromagnetic ratio, μ.sub.0 is the permittivity of free space, M.sub.S is the saturation magnetization of the sample under study, H.sub.k is an anisotropy field of the sample, and H.sub.b is the applied magnetic field.
(48) In a thin ferromagnetic sample, due to the demagnetization field, the applied field gets reduced, by a factor that is the inverse of the thickness of the thickness of the sample. Thus, the field within the sample can be written as follows:
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where α.sub.1 is a factor that relates the applied field to the demagnetization field. Noting that the precessional angular frequency (ω.sub.p) and the precessional frequency (f.sub.p) are related as ω.sub.p=2πf.sub.p, Equations (1) and (2) can be combined to obtain an expression for the FMR as follows:
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(51) As can be seen from Equation (3), the square of the FMR frequency is linearly related to the applied bias magnetic field. Furthermore, the slope of this linear relationship depends upon the inverse of the sample thickness. Thus, the thickness of a sample can be directly determined from the slope of the FMR spectra.
(52) Aspects of a Representative Sample Thickness Measurement Technique
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(54) Electrical measurements were performed by probing the two ends of the waveguide structure by high-frequency ground-signal-ground (GSG) probes (a set of which can be seen in at the left-most waveguide in
(55) When a bias field is applied, the magnetic moments of most electrons align along the direction of the field. When these electrons are perturbed slightly from their mean position, they do not immediately align themselves back to their original positions, but rather precess about the direction of magnetization and slowly align themselves in the direction of the field after a characteristic time determined by the damping of the material. The frequency at which these moments precess is shown in Equation (1). These precessions induce voltages about any electrical or circuit loops present in accordance with Faraday's law of induction, including the electrical loop corresponding to the waveguide structure. Voltages induced from these precessions are superimposed on the pulse travelling along the waveguide, and can be extracted by subtracting the background voltage from the signals.
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(57) The FMR signal is obtained by subtracting the signal that is measured during the application of the highest bias magnetic field (5952 Oe) from that obtained at all other applied bias magnetic fields. As can be observed from Equation (1), the frequency of the FMR signal increases with applied field. The increase in signal frequency with increasing bias is plainly apparent in corresponding
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(59) As can be seen from
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(61) Aspects of a Representative Etching Irregularity Detection Technique
(62) A direct result of the relationship between the FMR response and the thickness of ferromagnetic films is that etching irregularities such as partial etching of samples can be directly detected from measurements made in accordance with embodiments of the present disclosure (e.g., sample thickness measurements such as described above). Partial etching is a major fault mechanism in MRAM and bit pattern HDD media. The samples under consideration for the detection of partial etching included films having two thicknesses. Thus, two different frequencies are directly measureable from experiments similar to the ones described above.
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(64) In the partial etching detection experiments, an out-of-plane bias field was swept across the device in the manner indicated in
(65) Fast Fourier Transform (FFT) was performed on the time signal obtained at every bias field, and the result plotted as shown in
(66) Representative Aspects of Detecting Defects in Ferromagnetic Films
(67) Defects were etched into thin ferromagnetic films for evaluating, determining, or finding the effect(s) of defects present in the films on spinwave-based measurements performed in accordance with an embodiment of the present disclosure, such as measurements performed by way of procedures described above.
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(69) Vertical Line Defects
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(71) Horizontal Line Defects
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(73) Circular Antidot Array Defects
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(75) Aspects of Representative Ferromagnetic Film Material Determination Technique
(76) As can be seen from
(77) The impulse-response of FMR signals in the representative spinwave-based metrology apparatus shown in
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where the sinusoidal component results from the projection of the two-dimensional circular precession of the electronic moments onto the one-dimensional waveguide structure. The precessional frequency f.sub.p shown in Equation (3) has already been discussed above in relation to the determination of the thickness of the sample. Here, the damping parameter (λ) is of interest, which is related to the decay time constant (τ). The damping parameter can be used to determine the ferromagnetic material or material composition from which the thin film is made. The damping parameter is purely a material property, and can be used to evaluate, classify, characterize, analyze, or identify the material or material composition of a thin film.
(79) The damping parameter is given by the following equation:
λ=2/τ. (5)
(80) One or more portions of a spinwave measurement procedure for evaluating, classifying, characterizing, analyzing, or identifying thin film material composition can be identical, substantially identical, or analogous to the spinwave measurement procedure for determining film thickness. Generally, one measurement is sufficient for determining both the thickness as well as the material composition of a ferromagnetic thin film. Spinwave signals extracted from the previous measurements (such as shown in
(81) Results
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(84) Another way of measuring the damping parameter is by way of a vector network analyzer (VNA).
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(86) From these measurements, different values of α are obtained for CoFeB (0.015) and NiFe (0.018). Using the value of a or a different resonance frequency, different materials or material compositions can be identified.
(87) In view of the foregoing, calculation of one or more damping parameters can facilitate or effectuate the evaluation, classification, characterization, analysis, or identification of a material or material composition of one or more ferromagnetic materials or structures under consideration. Some embodiments in accordance with the present disclosure can use a calculated damping parameter to access or reference a table or database that defines or stores relationships between damping parameter values and material characteristic, property, type, and/or composition information. For instance, in such an embodiment, a material composition measurement process can generate a set of calculated damping parameter values, and use one or more of such values (e.g., a single or an average calculated damping parameter value) to look up or access a material composition identifier. The material composition identifier can further be stored in association with spinwave measurement results under consideration and/or presented or output on a display device.
(88) Aspects of Representative Spinwave-Based Metrology Systems
(89) Spinwave-based metrology or measurement systems, apparatuses, and circuits in accordance with embodiments of the present disclosure can exhibit a wide variety of configurations, for instance, depending upon one or more of embodiment details, expected sample characteristics (e.g., material, structure, device, or feature geometry, area, or dimension), desired spatial resolution corresponding to spinwave measurements to be performed upon areas to be tested, and manufacturing or test environment throughput objectives, demands, or requirements. Furthermore, a spinwave-based measurement process or procedure in accordance with the present disclosure can involve one or more manners of applying or delivering microwave radiation to a sample under consideration; and one or manners of detecting aspects of spinwave behavior in the sample. Correspondingly, a spinwave-based metrology system or apparatus can include one or more appropriate types of circuits or circuit elements configured for providing microwave radiation and detecting a spinwave-related response thereto. Aspects of particular representative, yet non-limiting, spinwave-based metrology systems, apparatuses, and circuits are described in detail hereafter to further aid understanding.
(90) Aspects of Representative Spinwave-Based Testing System/Apparatus Configurations
(91)
(92) The bias magnetic field unit 170 is configured for applying a set of bias magnetic fields to the DUT 190, and the measurement unit 110 is configured for applying or delivering microwave radiation to portions of the DUT 190 when the bias magnetic field unit 170 is applying a bias magnetic field to the DUT 190, thereby facilitating spinwave-based measurements in manners identical, analogous, or generally analogous to that described above. The measurement unit 110 is further configured for detecting or generating one or more types of response signals that correspond to the behavior of spinwaves in the DUT 190. For instance, in a number of embodiments, the measurement unit 110 is configured for generating by way of magnetic induction response voltage signals corresponding to the behavior of spinwaves in the DUT 190.
(93)
(94) In the embodiment shown in
(95) The set of generator waveguides 120 is coupled to the generator unit 150 by way of the first set of microwave lines 140a, and the set of detector waveguides 130 is coupled to the detector unit 160 by way of the second set of microwave lines 140b. The generator unit 150 is configured for supplying or providing microwave frequency electrical signals to the set of generator waveguides 120, and can include, for instance, a function generator, in a manner readily understood by one of ordinary skill in the relevant art. The detector unit 160 is configured for detecting, measuring, processing, and/or analyzing microwave frequency electrical signals carried by the set of detector waveguides 130, and can include, for instance, one or more of a spectrum analyzer, a real-time oscilloscope, a sampling oscilloscope, a vector analyzer, or another type of signal detection or capture device, in a manner also readily understood by one of ordinary skill in the relevant art.
(96) During spinwave measurement procedures, one or more intended or appropriate portions of the DUT 190 are positioned between the measurement unit 110 and the bias magnetic field unit 170 such that spinwaves can be generated or excited in such portions of the DUT 190, and the behavior of such spinwaves in the DUT can be detected. More particularly, the DUT 190 is positioned relative to the bias magnetic field unit 170 such that a bias magnetic field provided by the bias magnetic field unit 170 can establish corresponding electron precession in the portion(s) of the DUT 190 under consideration; and the DUT 190 is positioned relative to the measurement unit 110 such that materials, structures, features, or devices of interest carried by or disposed on/within the portion(s) of the DUT 190 under consideration can be exposed to the microwave radiation produced by the set of generator waveguides 120.
(97) The bias magnetic field unit 170 can include one or more types of magnetic field sources or generators configured for producing magnetic fields appropriate for spinwave-based measurements in accordance with embodiments of the present disclosure. For instance, in some embodiments the bias magnetic field unit 170 includes one or more electromagnets, permanent magnets, and/or projection type electromagnets. A representative range of magnetic field magnitudes providable by the bias magnetic field unit 170 can be approximately 100 Oe for a NiFe sample, and approximately 1 T for a CoFe sample. Depending upon embodiment details, the bias magnetic field unit 170 and the DUT 190 can be positioned or positionable relative to each other such that bias magnetic fields can be provided, applied, or delivered above or below the DUT 190 (e.g., transverse to a plane corresponding to a surface or layer of the DUT 190) and/or beside the DUT 190 (e.g., within or parallel to a plane corresponding to a surface or layer of the DUT 190). For instance, the bias magnetic field unit 170 and the DUT 190 can be relatively positioned or positionable such that (a) forward volume waves can be applied or delivered transverse or substantially transverse to a planar or generally planar layer or surface of the DUT 190; and/or (b) surface or backward volume waves can be applied or delivered parallel or substantially parallel to a planar or generally planar layer or surface of the DUT 190.
(98) With respect to the set of generator waveguides 120, when the generator unit 150 outputs microwave frequency electrical signals, the propagation of such signals along the set of generator waveguides 120 results in the generation of microwave radiation in the spatial region surrounding the set of generator waveguides 120. This microwave radiation will exist in accordance with a spatial radiation distribution or radiation pattern that depends upon the physical design of the set of generator waveguides 120 and the parameters of the microwave electrical signals carried thereby, in a manner readily understood by one of ordinary skill in the relevant art. In various embodiments, the DUT 190 is positioned or positionable relative to the set of generator waveguides 120 such that one or more DUT layers, surfaces, or structures under consideration are exposed to the Oersted field generated by the set of generator waveguides 120, in a manner understood by one of ordinary skill in the relevant art. In a representative embodiment, a planar or generally planar exterior/outermost DUT layer or surface is positioned or positionable at a separation distance of approximately 500 nm from the measurement unit 110.
(99) A spinwave generation region can be defined as a spatial volume or region in which bias magnetic fields and microwave radiation can simultaneously be provided to one or more target spinwave measurement regions, locations, or sites of a DUT 190, such that spinwave-based measurements can be performed upon the target DUT spinwave measurement site(s). Depending upon embodiment details, the bias magnetic field unit 170 and the set of generator waveguides 110 are configured for providing at least one, and possibly multiple, spinwave generation regions.
(100) In order for spinwave measurement(s) to occur at or within intended target DUT spinwave measurement site(s), the DUT 190 must be appropriately positioned relative to the bias magnetic field unit 170, the set of generator waveguides 120, and the set of detector waveguides 130. In the embodiment shown in
(101) The stage assembly 180 can carry or support one or more portions of the DUT 190. In various embodiments, the stage assembly 180 is displaceable, and is configured for moving portions of the apparatus 100 and/or the DUT 190 in a controlled or controllable (e.g., programmable/selectable) manner to facilitate spinwave measurements at, within, and/or across a set of intended target DUT spinwave measurement sites.
(102)
(103) The set of generator waveguides 120 and the set of detector waveguides 130 are spatially offset from each other in a direction transverse to a lower plane of the set of generator waveguides 120 and an upper plane of the set of detector waveguides 130. The stage apparatus 180 includes an upper plane configured for carrying or supporting portions of at least one DUT 190, such that the DUT 190 is disposed between the lower plane of the set of generator waveguides 120 and the upper plane of the set of detector waveguides 130. The bias magnetic field unit 170 is configured for providing bias magnetic fields within the spatial region between the lower plane of the set of generator waveguides 120 and the upper plane of the set of detector waveguides 130. Depending upon embodiment details and/or a spinwave measurement mode under consideration (e.g., corresponding to an intended spinwave mode to be excited), such bias magnetic fields can extend or be directed or oriented (a) transverse; or (b) parallel to a set of planar or generally planar layers or surfaces of the DUT 190 (e.g., including an outermost or exterior DUT layer or surface). Thus, in the embodiment shown in
(104) Relative positioning between a DUT 190, the set of generator waveguides 120, the set of detector waveguides 130, and the bias magnetic field unit 170 can occur in different manners depending on embodiment details. For instance, the stage assembly 180 can be configured for displacing the DUT 190 while the set of generator waveguides 120, the set of detector waveguides 130, and the bias magnetic field unit 170 remain stationary. Additionally or alternatively, the set of generator waveguides 120, the set of detector waveguides 130, and the bias magnetic field unit 170 can be configured for displacement while the stage assembly 190 maintains the DUT 190 in a stationary position.
(105) The set of generator waveguides 110 can be configured for receiving first, test, or probe electrical signals from the generator unit 150, and generating first, test, or probe microwave radiation corresponding thereto. Such microwave radiation will be generated in accordance with a given or intended spatial radiation distribution or pattern corresponding to the physical design of the set of generator waveguides 120 and the characteristics of the test or probe electrical signals, in a manner readily understood by one of ordinary skill in the relevant art. The probe microwave radiation can travel to and through portions of the DUT 190, and spinwaves therein can interact with, affect, modulate, or perturb the probe radiation thereby resulting in response radiation. Upon exposure to the response radiation, second, received, or response electrical signals are carried by or propagate along the set of detector waveguides 130. Such response electrical signals are provided to the detector unit 160.
(106)
(107) At least one spinwave generation region can be defined between a lower plane of the set of generator/detector waveguides 125 and an upper plane of the stage assembly 180 in a manner identical or analogous to that described above. One or more target DUT spinwave measurement sites can be positioned or oriented within a spinwave generation region, such that spinwave measurements can be performed upon, at, or within the target DUT spinwave measurement site(s) exposed to each of a bias magnetic field and microwave radiation. The set of generator/detector waveguides 125 outputs microwave radiation to the DUT 190, and receives reflected microwave radiation from the DUT 190. Spinwaves within the DUT 190 can interact with, affect, modulate, or perturb microwave radiation incident upon the DUT 190, and thus the reflected microwave radiation carries, includes, or incorporates information (e.g., absorption spectra characteristics) corresponding to the spinwaves within the DUT 190.
(108) Aspects of Representative Generator/Detector Waveguide Array Configurations
(109) In some embodiments, spinwave measurements can be made by way of multiple generator waveguides 120 and detector waveguides 130 organized or fabricated in array or array type patterns. Such array or array type organizations of generator waveguides 120 and detector waveguides 130 can facilitate spinwave testing of multiple target DUT spinwave measurement sites on a selective (e.g., individual/sequential) or simultaneous basis, relative to one or multiple DUTs 190 depending upon embodiment details.
(110)
(111) Further Aspects of Representative Detector Units
(112) A detector unit 160 or a generator/detector unit 155 is configured for processing and/or analyzing received electrical signals. A detector unit 160 or a generator/detector unit 155 can further be configured for generating corresponding spinwave-based measurement information, data, or results, such as one or more types of spinwave-based measurement information or results described herein (e.g., material thickness information, indicators, data, or values; material integrity or irregularity information, indicators, or data; manufacturing defect information, indicators, or data; and/or material composition or type information, indicators, identifiers, or data). In several embodiments, a detector unit 160 or a generator/detector unit 155 includes or is coupled to one or more types of processing or computing resources, such as a computing device or computer system having one or more processing units, memory (e.g., random access memory (RAM) and read-only memory (ROM)), data storage (e.g., one or more magnetic and/or optical disk drives), user interface devices (e.g., a mouse or other type of pointing device(s), a keyboard, and a display device). The detector unit 160 or generator/detector unit 155 can further include communication resources (e.g., a network interface card) by which the detector unit 160 or generator/detector unit 155 can be coupled to a network such as the Internet and/or a Local Area Network (LAN).
(113) A computing device or computing system to which a detector unit 160 or a generator/detector unit 155 is coupled can include one or more types of computer readable media (e.g., one or more types of fixed and/or removable memory or data storage media) for storing program instructions that, when executed, manage or control the performance spinwave-based testing procedures and/or the generation of spinwave-based measurement information or results in accordance with embodiments of the present disclosure.
(114) Aspects of Representative Spinwave-Based Metrology/Inspection Processes
(115)
(116) A fourth process portion 310 involves providing a first or next test or inspection sample, and a fifth process portion 312 involves performing a set of spinwave-based measurements on the current test sample, for instance, one or more noninvasive measurements of a type described herein. Sixth through ninth process portions 320-326 involve comparing spinwave-based measurement results obtained for the current test sample with calibration or reference sample results; determining whether the current results are in-specification or out-of-specification; and sorting, marking, or otherwise identifying the current inspection sample in accordance with a pass status or a fail/reject/rework status based upon the comparison.
(117) If another test or inspection sample requires consideration, a tenth process portion 330 can return control to the fourth process portion 310. Otherwise, in an embodiment an eleventh process portion 332 involves processing or analyzing spinwave-based measurement results across one or more test or inspection samples. The eleventh process portion 332 can involve, for instance, statistical analysis of spinwave-based measurement results. Such analysis can be directed to identifying variations in or distributions of one or more spinwave-based measurement values across a set of samples (e.g., thereby identifying material, structural, or device-related processing variations); characterizing or categorizing spinwave-based measurement results in accordance with one or more relationships, mappings, or correlations between the spinwave-based measurement results and types of manufacturing errors or defects (e.g., different categorical types of defects described above). A twelfth process portion 334 involves storing such processing/analysis results, and a thirteenth process portion 336 involves providing visual representations of such analysis results (e.g., providing electronic or hardcopy versions of sample or wafer maps that indicate occurrence or distribution of manufacturing process variations or errors correlated with or determined by way of spinwave-based measurements).
(118)
(119) A fifth process portion 410 involves providing or applying a measurement bias magnetic field. A sixth process portion 412 involves launching a microwave signal, and a seventh process portion 414 involves measuring a transmitted signal corresponding to the launched microwave signal. An eighth process portion 416 involves subtracting the background signal from the current measured transmitted signal, and a ninth process portion 418 involves storing, communicating, or outputting corresponding subtracted signal data or a set of subtracted signal values.
(120)
(121) A fourth process portion 510 involves providing or applying a measurement bias magnetic field, and a fifth process portion 512 involves launching a microwave signal and simultaneously measuring a reflected signal. A sixth process portion 516 involves subtracting the background signal from the current measured reflected signal, and a seventh process portion 518 involves storing, communicating, or outputting corresponding subtracted signal data or a set of subtracted signal values.
(122)
(123) The first process portion 602 can also involve establishing an appropriate relative positioning between a set of target sample or DUT spinwave measurement sites under consideration and a bias magnetic field and microwave or radio frequency radiation used to generate spinwaves. Such appropriate relative positioning can occur, for example, by way of controlled displacement of a sample or DUT with respect to a bias magnetic field unit and a microwave or radio frequency radiation source, such as a set of waveguides.
(124) A second process portion 604 involves detecting or generating response signals corresponding to the behavior of spinwaves at/within the target sample or DUT spinwave measurement sites. In various embodiments, the second process portion 604 involves detecting one or more types of response signals by way of a set of waveguides.
(125) A third process portion 606 involves calculating, measuring, analyzing, or processing time-domain and/or frequency-domain aspects of the response signals, and a fourth process portion 608 involves determining corresponding material or material structure thickness data, material or material structure integrity data, manufacturing process defect data, material or material structure composition data, and/or manufacturing process variability or compliance statistics or data.
(126) Aspects of particular embodiments of the present disclosure address at least one aspect, problem, limitation, and/or disadvantage associated with exiting systems, apparatuses, circuits, and/or techniques for testing ferromagnetic materials, structures, components, or devices. While features, aspects, and/or advantages associated with certain embodiments have been described in the disclosure, other embodiments may also exhibit such features, aspects, and/or advantages, and not all embodiments need necessarily exhibit such features, aspects, and/or advantages to fall within the scope of the disclosure. It will be appreciated by a person of ordinary skill in the art that several of the above-disclosed systems, apparatuses, components, processes, or alternatives thereof, may be desirably combined into other different systems, apparatuses, components, processes, and/or applications. In addition, various modifications, alterations, and/or improvements can be made to various embodiments by a person of ordinary skill in the art.
(127) For instance, in some embodiments, spinwaves can be generated and/or detected in one or more manners other than the particular representative spinwave generation and/or detection manners described above. As a representative example, spinwaves can be generated or excited in a sample by way of an induction technique (e.g., involving a set of integrated waveguides, as described above), and one or more response signals corresponding to spinwave behavior(s) within the sample can be detected by way of Hall sensors. As another representative example, in certain embodiments, one or more sets of patterned structural elements for generating spinwaves or detecting spinwaves/spinwave-related effects can be carried by or fabricated within a sample itself. For instance, a sample can include a set of generator waveguide structures fabricated or integrated thereon/therein, and a spinwave detection apparatus or device (e.g., a set of detector waveguides) can remain external to the sample. Alternatively, a sample can include a set of detector waveguide structures fabricated or integrated thereon/therein, and a spinwave generation apparatus or device (e.g., a set of generator waveguides) can remain external to the sample.
(128) Embodiments described in detail herein, the foregoing representative embodiment modifications/variations, and other embodiment modifications/variations are encompassed by the present disclosure and the scope of the following claims.