Seal sleeve and assembly including such a seal sleeve
09845657 · 2017-12-19
Assignee
Inventors
Cpc classification
E21B33/1208
FIXED CONSTRUCTIONS
E21B33/1216
FIXED CONSTRUCTIONS
International classification
Abstract
Seal sleeve and assembly including such a seal sleeve. A seal sleeve (10) having a seal sleeve wall (14) comprising a swellable polymer material having elastomeric properties so that the seal sleeve has non-swollen state and an expanded state, wherein the seal sleeve wall has a closed circumference that extends around a central longitudinal axis (A), the seal sleeve wall having a non-swollen thickness that is defined by the distance between an inner surface and an outer surface of the seal sleeve wall in the non-swollen state, the non-swollen thickness being less than the radial width of a circumferential space between an inner and an outer element that has to be closed off by the seal sleeve, wherein at least one of the end surfaces (14a, 14b, 252) extends in a plane that includes a sharp angle (a) with the longitudinal axis.
Claims
1. A seal sleeve including: a seal sleeve wall comprising a swellable polymer material having elastomeric properties so that the seal sleeve has non-swollen state and an expanded state, the seal sleeve wall having a closed circumference that extends around a central longitudinal axis and that has a certain length in the direction of the central axis; the seal sleeve wall having a non-swollen thickness that is defined by the distance between an inner surface and an outer surface of the seal sleeve wall in the non-swollen state and having an expanded thickness that is defined by the distance between the inner surface and the outer surface of the seal sleeve wall in the expanded state; and wherein the seal sleeve wall has two end surfaces of which at least one extends in a plane that includes a first acute angle with the longitudinal axis.
2. The seal sleeve according to claim 1, wherein the first acute angle is in the range of 15°-50°.
3. The seal sleeve according to claim 1, wherein a first one of the end surfaces extends in a first plane that includes the first acute angle with the longitudinal axis and wherein a second one of the end surfaces extends in a second plane that includes a second acute angle with the longitudinal axis.
4. The seal sleeve according to claim 3, wherein the first and the second acute angle are the same so that the first and the second plane are parallel.
5. The seal sleeve according to claim 1, including: a cylindrical core having a core wall that is stiff.
6. The seal sleeve according to claim 5, wherein the core has two core end surfaces that are defined by the core wall and that are each associated with an associated one of said two end surfaces, wherein each core end surface extends in a plane that is parallel to the plane in which the associated one of said two end surfaces extends.
7. The seal sleeve according to claim 5, wherein a part of the seal sleeve wall also extends at least partly at an inner surface of the cylindrical core.
8. The seal sleeve according to claim 1, including: threaded holes in which bolts may be screwed to provide a connection between an inner element and the seal sleeve.
9. The seal sleeve according to claim 8, wherein each threaded hole extends along an associated screw axis that includes an acute angle with the longitudinal axis of the seal sleeve wall.
10. An assembly of a seal sleeve according to claim 1 and an inner element having an outer surface and an outer element having an inner surface, the inner element being receivable within the outer element so that a circumferential space is present that extends in a longitudinal direction and that has a radial width defined by the distance between the outer surface of the inner element and the inner surface of the outer element.
11. An assembly according to claim 10, wherein the inner element is a casing of a casing string and the outer element is a well bore hole wall.
12. An assembly according to claim 10, wherein the inner element is a production tubular and the outer element is a casing in a well bore hole.
13. An assembly according to claim 10, wherein the outer element is a housing of an apparatus and the inner element is a shaft that is mounted in the housing.
14. A seal sleeve, including: a seal sleeve wall comprising a swellable polymer material having elastomeric properties so that the seal sleeve has non-swollen state and an expanded state, the seal sleeve wall having a closed circumference that extends around a central longitudinal axis and that has a certain length in the direction of the central axis; the seal sleeve wall having, at a given longitudinal position, a non-swollen thickness that is defined by the distance between an inner surface and an outer surface of the seal sleeve wall in the non-swollen state and having, at a given longitudinal position, an expanded thickness that is defined by the distance between the inner surface and the outer surface of the seal sleeve wall in the expanded state; and two end surfaces that define a central reference plane, which is positioned centrally between the two end surfaces and extends perpendicularly to the central axis; wherein the seal sleeve wall has an outer diameter that decreases in the direction of the central axis when viewed from the central reference plane to one of the end surfaces, wherein the seal sleeve wall includes a part that is tapered towards the end surface that is closest to the tapered part so that the outer diameter in the non-swollen state continuously decreases when viewed from the central reference plane in the direction of the end surface that is closest to the tapered part, wherein the at least one part of the seal sleeve wall that is tapered includes a taper angle φ, which is defined by the top angle of a cone in which the tapered sleeve wall part extends, that is in the range of 3°-20°.
15. An assembly of a seal sleeve according to claim 14 and an inner element having an outer surface and an outer element having an inner surface, the inner element being receivable within the outer element so that a circumferential space is present that extends in a longitudinal direction and that has a radial width defined by the distance between the outer surface of the inner element and the inner surface of the outer element.
16. Method for applying a seal sleeve between an inner element and an outer element, the method including: providing an outer element having a hole with an inner surface; providing an inner element having an outer surface, the dimension of the inner element relative to the outer element being such that the inner element is receivable in the outer element; providing a seal sleeve according to any one of claim 1-9 or 14; applying the seal sleeve over the inner element; fixing the seal sleeve at a longitudinal position on the inner element; introducing the inner element into the hole of the outer element; providing a liquid that induces the swelling of the swellable polymer material of the seal sleeve wall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(21) In general the disclosed seal sleeve 10 includes a seal sleeve wall 14 comprising a swellable polymer material having elastomeric properties so that the seal sleeve has non-swollen state and an expanded state. The seal sleeve wall 14 has a closed circumference that extends around a central longitudinal axis A and that has a certain length in the direction of the central axis A. The seal sleeve wall 14 has a non-swollen thickness that is defined by the distance between an inner surface and an outer surface of the seal sleeve wall 14 in the non-swollen state and has an expanded thickness that is defined by the distance between the inner surface and the outer surface of the seal sleeve wall 14 in the expanded state. The seal sleeve 10 has two free end surfaces that are defined by the seal sleeve wall 14. The seal sleeve 10 is characterized in that the at least one of the end surfaces 14a, 14b extends in a plane P2, P3 that includes a sharp angle α with the longitudinal axis A. By virtue of this sharp angle α, introduction in a narrow hole of an outer element is easier and the chance that the seal sleeve 10 with that is mounted on an inner element 100 gets stuck in the hole in the outer element 110 is minimized.
(22) This effect is further optimized when the sharp angle α is in the range of 15°-50°.
(23) In an embodiment, of which the
(24) In an embodiment, of which examples are shown in the
(25) In an embodiment, of which the
(26) In an embodiment of a seal sleeve 10 with a cylindrical core 12, a part 14n of the seal sleeve wall 14 may also extend at least partly at an inner surface of the cylindrical core 12. In such an embodiment, the cylindrical core 12 may be completely embedded in the seal sleeve wall 14 of swellable polymer material. Such an embodiment has the advantage of structural strength in combination with an easy mounting of the seal sleeve 10 on an inner element 100. The seal sleeve 10 may be shifted over the inner element 100 and may be temporarily fixed by fixing means such as a fixing screw, a wedge or glue. After swelling, the part of the seal sleeve wall 14 that is on the inside of the cylindrical core 18 expands against the inner element 100 and thus provides an excellent seal on that side as well.
(27) In an embodiment, the seal sleeve may be provided with threaded holes 18 in which bolts may be screwed to provide a connection between an inner element 100 and the seal sleeve 10. These holes 18 may extend along a screw axis that is perpendicular to the longitudinal axis as shown in the example of
(28) Alternatively, each threaded hole 18 may extend along an associated screw axis A2 that includes a sharp angle β with the longitudinal axis A of the seal sleeve wall 14 as shown in the example of
(29) The example of the embodiment shown in
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(31) The end members 250 may, in an embodiment, be manufactured from a metal, such as, stainless steel.
(32) In an embodiment, of which an example is shown in
(33) In an embodiment, of which an example is shown in
(34) In yet another embodiment, of which an example is shown in
(35) Such a core 212 provides a firm structural element to the sealing member 200, which facilitates the mounting of the sealing member 200 on an inner element 100 with the use of bolts. The core 212 may, for example, be manufactured from a metal, such as stainless steel.
(36) In an embodiment, of which an example is shown in the figures, the cylindrical core 212 may have two outer parts 212b that extend axially away from the central part 212a along the longitudinal axis A. The seal sleeve wall 214 may be connected with the outer parts 212b. A firm connection between the seal sleeve wall 214 and the core 212 may be obtained when the two outer parts 212b include holes 212c in which the material of the seal sleeve wall 214 may extend.
(37) In an embodiment, of which an example is shown in
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(40) In general the seal sleeve 10 disclosed in
(41) Such a decreasing outer diameter to the effect that the outer diameter adjacent the free end surfaces 14a, 14b is smaller than the outer diameter adjacent the central reference plane P1 has the positive effect that formation of the seal due to the expansion of the seal sleeve wall 14 starts at the parts of the seal sleeve wall that are closest to the central reference plane P1 and in time gradually extends towards the free end surfaces 14a, 14b. Thus an effective seal is formed along the entire length of the seal sleeve wall 14. Consequently, the pressure difference that may be withstood over the seal is optimized by virtue of the fact that the length of the seal is substantially equal to the length of the seal sleeve wall 14. Additionally, the smaller diameter adjacent the free ends 14a, 14b promotes an easier introduction of a seal sleeve 10 in a narrow hole of an outer element.
(42) In an embodiment, of which an example is shown in
(43) In an alternative embodiment, of which an example is shown in
(44) In an embodiment, the step parts may have a constant diameter.
(45) In alternative embodiment, of which an example is shown in
(46) In the embodiments having a tapered seal sleeve wall part 14c, 14d, 14f, 14h, 14j, 14l, it is preferred that the at least one part of the seal sleeve wall that is tapered includes a taper angle φ (phi), which is defined by the top angle of a cone in which the tapered sleeve wall part extends, that is in the range of 3°-20°.
(47) With a taper angle φ in that range, optimal results are obtained in that under most circumstances a seal is formed that extends along the entire length of the seal sleeve wall 14.
(48) In an embodiment, at least one of the free end surfaces 14a, 14b extends in a plane P2, P3 that includes a sharp angle α, α′ with the longitudinal axis A. By virtue of this sharp angle α, α′, introduction in a narrow hole of an outer element 110 is easier and the chance that the seal sleeve 10 that is mounted on an inner element 100 gets stuck in the hole in the outer element 110 is minimized.
(49) This effect is further optimized when the sharp angle α, α′ is in the range of 15°-50°.
(50) In an embodiment, of which the
(51) In an embodiment, of which examples are shown in
(52) In an embodiment, of which
(53) In an embodiment of a seal sleeve 10 with a cylindrical core 12, a part 14n of the seal sleeve wall 14 may also extend at least partly at an inner surface of the cylindrical core 12. In such an embodiment, the cylindrical core 12 may be partly or completely embedded in the seal sleeve wall 14 of swellable polymer material. Such an embodiment has the advantage of structural strength in combination with an easy mounting of the seal sleeve 10 on an inner element 100. The seal sleeve 10 may be shifted over the inner element 100 and may be temporarily fixed by fixing means such as a fixing screw, a wedge or glue. After swelling, the part 14n of the seal sleeve wall 14 that is on the inside of the cylindrical core 12 expands against the inner element 100 and thus provides an excellent seal on that side as well.
(54) In an embodiment, the seal sleeve may be provided with threaded holes 18 in which bolts may be screwed to provide a connection between an inner element 100 and the seal sleeve 10. These holes 18 may extend along a screw axis that is perpendicular to the longitudinal axis as shown in the example of
(55) Alternatively, each threaded hole 18 may extend along an associated screw axis A2 that includes a sharp angle β with the longitudinal axis A of the seal sleeve wall 14 as shown in the example of
(56) The example of the embodiment shown in
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(58) In an embodiment of the assembly, the inner element 100 may be a production tubular and the outer element 110 may be a casing in a well bore hole. The casing 110 extends in a bore hole in an earth layer.
(59) In an another embodiment of the assembly, the inner element 100 may a casing of a casing string and the outer element 110 may be a well bore hole wall.
(60) In yet another embodiment, the outer element 110 may be a housing of an apparatus and the inner element 100 may be a shaft that is mounted in the housing.
(61) Suitable elastomers are rubber materials which, apart from swelling in watery fluids alternatively or additionally may swell in crude oil present in petroleum wells. Alternatively or additionally rubber materials may be used that swell in contact with certain gases. Watery fluids may be neutral, alkaline or acid fluids. Examples of suitable rubber materials are ethylene propylene rubber; ethylene-propylene-diene terpolymer rubber; butyl rubber; brominated butyl rubber; chlorinated butyl rubber; chlorinated polyethylene; neoprene rubber; epichlorohydrin ethylene oxide copolymer; styrene butadiene copolymer rubber; sulphonated polyethylene; ethylene acrylate rubber; silicone rubbers; and fluorsilicone rubber.
(62) Also suitable are rubber materials which do not swell in crude oil, such as butadiene acrylonitrile copolymer (nitrile rubber, NBR); hydrogenated NBR, such as ZETPOL™, TORNAC™, TERBAN™; NBR with reactive groups; perfluoro rubbers such as KALREZ™, CHEMRAZ™; fluoro rubbers, such as VITON™, FLUOREL™; and tetrafluorethylene/propylene, such as AFLAS™.
(63) Most of these elastomers can be crosslinked by more than one crosslinking agent (e.g. either sulphur crosslinked or peroxide crosslinked).
(64) Apart from the thermoset (non swelling and oil swelling) elastomer matrix materials quoted above, also blends of elastomers can be applied (so called “elastomeric alloys”). Although an almost inexhaustible combination of thermoplastic and thermoset elastomers are feasible, the most preferred are the EPDM/polypropylene blends such as SARLINK™, Levaflex™, Santoprene™, NBR-polypropylene blends such as GEOLAST™, NBR/polyvinylchloride blends and NR/polypropylene blends. All of these have a tendency to swell in petroleum crudes, especially at the targeted downhole well temperatures.
(65) In an application of the seal sleeve 10, the following method may be used: providing an outer element 110 having inner surface; providing an inner element 100 having an outer surface, the dimension of the inner element 100 relative to the outer element 110 being such that the inner element 100 is receivable in the outer element 110; providing a seal sleeve 10 according to any one of claims 1-18; applying the seal sleeve 10 over the inner element 100; fixing the seal sleeve 10 at a longitudinal position on the inner element 100; introducing the inner element 100 into the outer element 110; providing a liquid that induces the swelling of the swellable polymer material of the seal sleeve wall 12.
(66) With this method the seal sleeve 10 may be applied at a desired position and an adequate sealing may be obtained both at the outer circumference of the seal sleeve 10 and the inner circumference of the seal sleeve 10. When the seal sleeve 10 is provided with a cylindrical core 18 that is rigid, the sealing at the inside of the seal sleeve 10 may be further promoted when a part 14n of seal sleeve wall 14 of swellable polymer material also extends at least partly along an inner surface of the cylindrical core 12.
(67) Although illustrative embodiments of the present invention have been described above, in part with reference to the accompanying drawings, it is to be understood that the invention is not limited to these embodiments. Variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. Reference throughout this specification to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, the appearances of the phrases “in one embodiment” or “in an embodiment” in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, it is noted that particular features, structures, or characteristics of one or more embodiments may be combined in any suitable manner to form new, not explicitly described embodiments.