Engine system and operation method using engine braking mechanisms for early exhaust valve opening
09845713 ยท 2017-12-19
Assignee
Inventors
Cpc classification
F01L13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0273
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0246
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02D41/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A valve actuation system for an internal combustion engine is disclosed. The engine has a first set of cylinders having a first set of exhaust valves and a second set of cylinders having a second set of exhaust valves. The valve actuation system for the exhaust valves includes one or more first cams having a compression-release lobe and a main exhaust lobe adapted to transfer valve actuation motion to the first set of exhaust valves, and one or more second cams having an early exhaust valve opening (EEVO) lobe and a main exhaust lobe adapted to transfer valve actuation motion to the second set of exhaust valves. The valve actuation system may provide any combination of (i) main exhaust valve actuation with or without compression release actuation with (ii) main exhaust valve actuation with or without EEVO for the two sets of cylinders.
Claims
1. In an internal combustion engine having at least two cylinders and at least one exhaust valve providing selective communication between each cylinder and an exhaust manifold, a method of operating the engine and actuating the at least on exhaust valve in each cylinder comprising the steps of: providing one or more first cams having a compression-release lobe and a main exhaust lobe adapted to transfer valve actuation motion to a first exhaust valve associated with a first cylinder; providing one or more second cams having an early exhaust valve opening lobe and a main exhaust lobe adapted to transfer valve actuation motion to a second exhaust valve associated with a second cylinder different from the first cylinder; and operating the engine in a first positive power mode of operation in which the first exhaust valve in the first cylinder is actuated for a main exhaust event according to the main exhaust lobe of the one or more first cams without being actuated for a compression-release event by the compression-release lobe, and the second exhaust valve in the second cylinder is actuated for a main exhaust event according to the main exhaust lobe of the one or more second cams without being actuated for an early exhaust valve opening event by the early exhaust valve opening lobe.
2. The method of claim 1, further comprising: operating the engine in a second positive power mode of operation in which the first exhaust valve in the first cylinder is actuated for a main exhaust event according to the main exhaust lobe of the one or more first cams without being actuated for a compression-release event, and the second exhaust valve in the second cylinder is actuated for a main exhaust event according to the main exhaust lobe of the one or more second cams and for an early exhaust valve opening event according to the early exhaust valve opening lobe.
3. The method of claim 2, further comprising: operating the engine in a third positive power mode of operation in which the first exhaust valve in the first cylinder is actuated for a main exhaust event according to the main exhaust lobe of the one or more first cams and for a compression-release event according to the compression-release lobe, and the second exhaust valve in the second cylinder is actuated for a main exhaust event according to the main exhaust lobe of the one or more second cams and for an early exhaust valve opening event according to the early exhaust valve opening lobe.
4. The method of claim 3, further comprising: operating the engine in a first engine braking mode of operation in which the engine operates as an air compressor to develop retarding horsepower and in which the first exhaust valve in the first cylinder is actuated for a main exhaust event according to the main exhaust lobe of the one or more first cams and for a compression-release event according to the compression-release lobe, and the second exhaust valve in the second cylinder is actuated for a main exhaust event according to the main exhaust lobe of the one or more second cams and for an early exhaust valve opening event according to the early exhaust valve opening lobe.
5. The method of claim 2, further comprising: operating the engine in a first engine braking mode of operation in which the engine operates as an air compressor to develop retarding horsepower and in which the first exhaust valve in the first cylinder is actuated for a main exhaust event according to the main exhaust lobe of the one or more first cams and for a compression-release event according to the compression-release lobe, and the second exhaust valve in the second cylinder is actuated for a main exhaust event according to the main exhaust lobe of the one or more second cams and for an early exhaust valve opening event according to the early exhaust valve opening lobe.
6. The method of claim 1, further comprising: operating the engine in a third positive power mode of operation in which the first exhaust valve in the first cylinder is actuated for a main exhaust event according to the main exhaust lobe of the one or more first cams and for a compression-release event according to the compression-release lobe, and the second exhaust valve in the second cylinder is actuated for a main exhaust event according to the main exhaust lobe of the one or more second cams and for an early exhaust valve opening event according to the early exhaust valve opening lobe.
7. The method of claim 6, further comprising: operating the engine in a first engine braking mode of operation in which the engine operates as an air compressor to develop retarding horsepower and in which the first exhaust valve in the first cylinder is actuated for a main exhaust event according to the main exhaust lobe of the one or more first cams and for a compression-release event according to the compression-release lobe, and the second exhaust valve in the second cylinder is actuated for a main exhaust event according to the main exhaust lobe of the one or more second cams and for an early exhaust valve opening event according to the early exhaust valve opening lobe.
8. The method of claim 1, further comprising: operating the engine in a first engine braking mode of operation in which the engine operates as an air compressor to develop retarding horsepower and in which the first exhaust valve in the first cylinder is actuated for a main exhaust event according to the main exhaust lobe of the one or more first cams and for a compression-release event according to the compression-release lobe, and the second exhaust valve in the second cylinder is actuated for a main exhaust event according to the main exhaust lobe of the one or more second cams and for an early exhaust valve opening event according to the early exhaust valve opening lobe.
9. The method of claim 1 wherein said one or more first cams is comprised of a single first cam having a compression-release lobe and a main exhaust lobe.
10. The method of claim 9 wherein said one or more second cams is comprised of a single second cam having an early exhaust valve opening lobe and a main exhaust lobe.
11. The method of claim 9 wherein said one or more second cams is comprised of two cams each having one of an early exhaust valve opening lobe or a main exhaust lobe.
12. The method of claim 1 wherein said one or more first cams is comprised of two cams each having one of a compression-release lobe or a main exhaust lobe.
13. The method of claim 12 wherein said one or more second cams is comprised of a single second cam having an early exhaust valve opening lobe and a main exhaust lobe.
14. The method of claim 12 wherein said one or more second cams is comprised of two cams each having one of an early exhaust valve opening lobe or a main exhaust lobe.
15. A valve actuation system for an internal combustion engine having a first set of cylinders having a first set of exhaust valves and a second set of cylinders different from the first set of cylinders and having a second set of exhaust valves, said valve actuation system comprising: one or more first cams having a compression-release lobe and a main exhaust lobe adapted to transfer valve actuation motion to the first set of exhaust valves; one or more second cams having an early exhaust valve opening lobe and a main exhaust lobe adapted to transfer valve actuation motion to the second set of exhaust valves; and one or more valve train elements connecting the first cams with the first set of exhaust valves and the second cams with the second set of exhaust valves.
16. The valve actuation system of claim 15, further comprising: an engine controller adapted to operate the engine using the one or more valve train elements, first cams and second cams in: a first positive power mode of operation in which the first set of exhaust valves are actuated for main exhaust events according to the main exhaust lobe of the one or more first cams without being actuated for compression-release events by the compression-release lobe, and the second set of exhaust valves are actuated for main exhaust events according to the main exhaust lobe of the one or more second cams without being actuated for early exhaust valve opening events by the early exhaust valve opening lobe.
17. The valve actuation system of claim 16, wherein the engine controller is further adapted for operating the engine in a second positive power mode of operation in which the first set of exhaust valves is actuated for a main exhaust event according to the main exhaust lobe of the one or more first cams without being actuated for a compression-release event, and the second set of exhaust valves is actuated for a main exhaust event according to the main exhaust lobe of the one or more second cams and for an early exhaust valve opening event according to the early exhaust valve opening lobe.
18. The valve actuation system of claim 17, wherein the engine controller is further adapted for operating the engine in a third positive power mode of operation in which the first set of exhaust valves is actuated for a main exhaust event according to the main exhaust lobe of the one or more first cams and for a compression-release event according to the compression-release lobe, and the second set of exhaust valves is actuated for a main exhaust event according to the main exhaust lobe of the one or more second cams and for an early exhaust valve opening event according to the early exhaust valve opening lobe.
19. The valve actuation system of claim 18, wherein the engine controller is further adapted for operating the engine in a first engine braking mode of operation in which the engine operates as an air compressor to develop retarding horsepower and in which the first set of exhaust valves is actuated for a main exhaust event according to the main exhaust lobe of the one or more first cams and for a compression-release event according to the compression-release lobe, and the second set of exhaust valves is actuated for a main exhaust event according to the main exhaust lobe of the one or more second cams and for an early exhaust valve opening event according to the early exhaust valve opening lobe.
20. The valve actuation system of claim 17, wherein the engine controller is further adapted for operating the engine in a first engine braking mode of operation in which the engine operates as an air compressor to develop retarding horsepower and in which the first set of exhaust valves is actuated for a main exhaust event according to the main exhaust lobe of the one or more first cams and for a compression-release event according to the compression-release lobe, and the second set of exhaust valves is actuated for a main exhaust event according to the main exhaust lobe of the one or more second cams and for an early exhaust valve opening event according to the early exhaust valve opening lobe.
21. The valve actuation system of claim 16, wherein the engine controller is further adapted for operating the engine in a third positive power mode of operation in which the first set of exhaust valves is actuated for a main exhaust event according to the main exhaust lobe of the one or more first cams and for a compression-release event according to the compression-release lobe, and the second set of exhaust valves is actuated for a main exhaust event according to the main exhaust lobe of the one or more second cams and for an early exhaust valve opening event according to the early exhaust valve opening lobe.
22. The valve actuation system of claim 21, wherein the engine controller is further adapted for operating the engine in a first engine braking mode of operation in which the engine operates as an air compressor to develop retarding horsepower and in which the first set of exhaust valves is actuated for a main exhaust event according to the main exhaust lobe of the one or more first cams and for a compression-release event according to the compression-release lobe, and the second set of exhaust valves is actuated for a main exhaust event according to the main exhaust lobe of the one or more second cams and for an early exhaust valve opening event according to the early exhaust valve opening lobe.
23. The valve actuation system of claim 16, wherein the engine controller is further adapted for operating the engine in a first engine braking mode of operation in which the engine operates as an air compressor to develop retarding horsepower and in which the first set of exhaust valves is actuated for a main exhaust event according to the main exhaust lobe of the one or more first cams and for a compression-release event according to the compression-release lobe, and the second set of exhaust valves is actuated for a main exhaust event according to the main exhaust lobe of the one or more second cams and for an early exhaust valve opening event according to the early exhaust valve opening lobe.
24. The valve actuation system of claim 15 wherein said one or more first cams is comprised of a single first cam having a compression-release lobe and a main exhaust lobe.
25. The valve actuation system of claim 24 wherein said one or more second cams is comprised of a single second cam having an early exhaust valve opening lobe and a main exhaust lobe.
26. The valve actuation system of claim 24 wherein said one or more second cams is comprised of two cams each having one of an early exhaust valve opening lobe or a main exhaust lobe.
27. The valve actuation system of claim 25 wherein said one or more first cams is comprised of two cams each having one of a compression-release lobe or a main exhaust lobe.
28. The valve actuation system of claim 27 wherein said one or more second cams is comprised of a single second cam having an early exhaust valve opening lobe and a main exhaust lobe.
29. The valve actuation system of claim 27 wherein said one or more second cams is comprised of two cams each having one of an early exhaust valve opening lobe or a main exhaust lobe.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In order to assist in the understanding of the invention, reference will now be made to the appended drawings, in which like reference characters refer to like elements. The drawings are exemplary only, and should not be construed as limiting the invention.
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DETAILED DESCRIPTION OF THE PRESENT EMBODIMENTS
(17) As embodied herein, the present invention includes both systems and methods of controlling the actuation of engine valves. Reference will now be made in detail to a first embodiment of the present invention, an example of which is illustrated in the accompanying drawings. A first embodiment of the present invention is shown in
(18) Embodiments of the present invention may be used in an internal combustion engine to provide engine braking exhaust valve actuation in which one or more engine cylinders provide compression release braking and main exhaust valve actuation while one or more other engine cylinders provide EEVO with main exhaust valve actuation as non-optimal engine braking. Further, embodiments of the present invention may be used in an internal combustion engine to provide positive power exhaust valve actuation in which one or more engine cylinders provide main exhaust valve actuation without (i.e. disabled) compression release braking while one or more engine cylinders provide main exhaust valve actuation with or without EEVO. Still further, embodiments of the present invention may be used to provide positive power engine operation in which less than all of the engine cylinders produce EEVO and main exhaust valve actuation, while one or more of the remaining cylinders produces main exhaust valve actuation without compression release engine braking. Still further, embodiments of the present invention may be used to provide positive power engine operation in which less than all of the engine cylinders produce EEVO and main exhaust valve actuation, while one or more of the remaining cylinders produces compression release engine braking without fueling and with or without main exhaust valve actuation.
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(20) The valve actuating subsystems 114 may include any number of mechanical, hydraulic, hydro-mechanical, electromagnetic, or other type of valve train element. The valve actuating subsystems 114 may also include a common rail or lost motion system. In preferred embodiments, the exhaust valve actuating subsystems 118 and/or 120 preferably include one or more cams, 200, 210, 220 and 230 having one or more lobes 202, 204, 212, 214, 222, and/or 232, as shown in
(21) The valve actuating subsystems 114 may actuate the intake valve 106 and exhaust valve 108 to produce engine valve events, such as, but not limited to: main intake, main exhaust, compression release braking, and EEVO. In this application, EEVO is defined as opening of an exhaust valve during the cylinder piston expansion stroke at a point after TDC of the compression stroke but before a point that the exhaust valve normally opens for main exhaust valve actuation. Compression release (CR) braking is defined as opening of an exhaust valve during the cylinder piston compression stroke at or near in advance of a point before TDC of the compression stroke.
(22) The valve actuating subsystems 114 may be controlled by a controller 122 to selectively control, for example, the amount and timing of the engine valve actuations. The controller 122 may comprise any electronic, mechanical, hydraulic, electrohydraulic, or other type of control device for communicating with the valve actuating subsystems 114 and causing some or all of the possible intake and exhaust valve actuations to be transferred to the intake valve 106 and the exhaust valve 108. The controller 122 may include a microprocessor and instrumentation linked to other engine components to determine and select the appropriate operation of the engine valves based on inputs such as engine speed, vehicle speed, oil temperature, coolant temperature, manifold (or port) temperature, manifold (or port) pressure, cylinder temperature, cylinder pressure, particulate information, other exhaust gas parameters, driver inputs, transmission inputs, vehicle controller inputs, engine crank angle, and various other engine and vehicle parameters. This information may be used by the controller 122 to control the valve actuating subsystems 114 over various operating conditions for various operations, such as positive power, engine braking, and EEVO.
(23) In accordance with preferred embodiments of the present invention, the valve actuation system 100 of
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(25) Description of the use of the system 100 illustrated in
(26) With reference to
(27) With reference to an alternative embodiment, as illustrated in
(28) With continued reference to the alternative embodiment, as illustrated in
(29) It is appreciated that the valve actuations illustrated in
(30) Referring now to
(31) In a still further alternative embodiment of the present invention, variable valve actuation (VVA) lost motion systems may be used to selectively disable main exhaust events 712, 812, 512 and/or 612 during engine braking operation.
(32) It will be apparent to those skilled in the art that various modifications and variations can be made in the construction, configuration, and/or operation of the present invention without departing from the scope or spirit of the invention.