Method and system for laterally drilling through a subterranean formation
09845641 · 2017-12-19
Assignee
Inventors
Cpc classification
E21B7/061
FIXED CONSTRUCTIONS
E21B7/18
FIXED CONSTRUCTIONS
E21B29/06
FIXED CONSTRUCTIONS
International classification
E21B41/00
FIXED CONSTRUCTIONS
E21B7/18
FIXED CONSTRUCTIONS
E21B10/60
FIXED CONSTRUCTIONS
E21B29/06
FIXED CONSTRUCTIONS
Abstract
A method for lateral drilling into a subterranean formation whereby a shoe is positioned in a well casing, the shoe defining a passageway extending from an upper opening in the shoe through the shoe to a side opening in the shoe. A rod and casing mill assembly are inserted into the well casing and through the passageway in the shoe until a casing mill end of the casing mill assembly substantially abuts the well casing. The rod and casing mill assembly are rotated until the casing mill end substantially forms a perforation in the well casing. An internally rotating nozzle is attached to an end of a hose and is pushed through the passageway and the perforation into the subterranean formation, and fluid is ejected from tangential jets into the subterranean formation for impinging upon and eroding the subterranean formation.
Claims
1. A method for facilitating lateral drilling through a well casing into a subterranean formation, the method comprising steps of: positioning in the well casing a shoe defining a passageway extending from an upper opening in the shoe through the shoe to a side opening in the shoe; inserting a rod and casing mill assembly into the well casing and through the passageway in the shoe until a casing mill end of the casing mill assembly substantially abuts the well casing; rotating the rod and casing mill assembly until the casing mill end substantially forms a perforation in the well casing; attaching a housing of an internally rotating nozzle to a first end of a hose for facilitating fluid communication between the hose and an interior portion of the housing, the housing defining a gauge ring extending from an end thereof opposite the hose, the internally rotating nozzle including a rotor rotatably mounted within the housing so that the entire rotor is contained within the interior portion of the housing, the rotor including at least two tangential jets recessed within the gauge ring and oriented off-center to generate torque to rotate the rotor, the rotor further defining passageways for providing fluid communication between the interior portion of the housing and the jets; connecting a second end of the hose opposite the first end of the hose to tubing in fluid communication with pressure generating equipment, to thereby facilitate fluid communication between the pressure generating equipment, the hose, and the nozzle; applying force to push the internally rotating nozzle through the passageway and the perforation into the subterranean formation and to urge the gauge ring against the subterranean formation; and ejecting fluid from the at least two tangential jets into the subterranean formation for impinging upon and eroding the subterranean formation.
2. The method of claim 1 wherein the well casing is a substantially vertical well casing.
3. The method of claim 1 wherein the well casing is a substantially horizontal well casing.
4. The method of claim 1 wherein the tubing is jointed tubing.
5. The method of claim 1 wherein the tubing is coil tubing.
6. The method of claim 1 wherein the rotor further comprises a center jet interposed between the at least two tangential jets.
7. The method of claim 1 wherein the hose is circumscribed along its entire length by at least one spring, the spring having a square cross-section, and the step of extending further comprises applying force through the at least one spring to extend the internally rotating nozzle through the passageway and the perforation into the subterranean formation.
8. A method for facilitating lateral drilling through a perforation in a well casing and into a subterranean formation, the method comprising the steps of: positioning and anchoring in the well casing a shoe defining a passageway extending from an upper opening in the shoe through the shoe to a side opening in the shoe aligned with the perforation; extending through the passageway to the perforation an internally rotating nozzle having a housing attached to a first end of a hose for facilitating fluid communication between the hose and an interior portion of the housing, the housing defining a gauge ring extending from an end thereof opposite the hose, the internally rotating nozzle including a rotor rotatably mounted within the housing so that the entire rotor is contained within the interior portion of the housing, the rotor including at least two tangential jets recessed within the gauge ring and oriented off-center to generate torque to rotate the rotor, the rotor further defining passageways for providing fluid communication between the interior portion of the housing and the jets; connecting a second end of the hose opposite the first end of the hose to tubing in fluid communication with pressure generating equipment, to thereby facilitate fluid communication between the pressure generating equipment, the hose, and the nozzle; ejecting fluid from the at least two tangential jets into the subterranean formation for impinging upon and eroding the subterranean formation; and applying force to push the internally rotating nozzle through the perforation into the subterranean formation and to urge the gauge ring against the subterranean formation.
9. The method of claim 8 wherein the well casing is a substantially vertical well casing.
10. The method of claim 8 wherein the well casing is a substantially horizontal well casing.
11. The method of claim 8 wherein the tubing is jointed tubing.
12. The method of claim 8 wherein the tubing is coil tubing.
13. The method of claim 8 wherein the hose is circumscribed along its entire length by at least one spring, the spring having a square cross-section, and the step of extending further comprises applying force through the at least one spring to extend the internally rotating nozzle through the passageway and the perforation into the subterranean formation.
14. A system for facilitating lateral drilling through a well casing and into a subterranean formation, the system comprising: a shoe positioned at a selected depth in the well casing, the shoe defining a passageway extending from an upper opening in the shoe through the shoe to a side opening in the shoe; a rod connected to a casing mill assembly for insertion into and through the well casing and through the passageway in the shoe until a casing mill end of the casing mill assembly abuts the well casing; a motor coupled to the rod for rotating the rod and casing mill assembly until the casing mill end forms a perforation in the well casing; an internally rotating nozzle having a housing attached to a first end of a hose for facilitating fluid communication between the hose and an interior portion of the housing, the housing defining a gauge ring extending from an end thereof opposite the hose, the internally rotating nozzle including a rotor rotatably mounted within the housing so that the entire rotor is contained within the interior portion of the housing, the rotor including at least two tangential jets recessed within the gauge ring and oriented off-center to generate torque to rotate the rotor, the rotor further defining passageways for providing fluid communication between the interior portion of the housing and the jets, the gauge ring being adapted for being urged against the subterranean formation while the at least two tangential jets eject fluid into the subterranean formation for impinging upon and eroding the subterranean formation; and tubing in fluid communication with pressure generating equipment, the tubing being connected to a second end of the hose opposite the first end of the hose for facilitating fluid communication between the pressure generating equipment, the hose, and the nozzle.
15. The system of claim 14 wherein the well casing is a substantially vertical well casing.
16. The system of claim 14 wherein the well casing is a substantially horizontal well casing.
17. The system of claim 14, wherein the tubing is jointed tubing.
18. The system of claim 14, wherein the tubing is coil tubing.
19. The system of claim 14, further comprising at least one spring circumscribing the hose along the entire length of the hose, the spring having a square cross-section.
20. The system of claim 14 wherein the rotor further comprises a center jet interposed between the at least two tangential jets.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a more complete understanding of the present invention, and the advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(13) In the discussion of the FIGURES the same reference numerals will be used throughout to refer to the same or similar components. In the interest of conciseness, various other components known to the art, such as wellheads, drilling components, motors, and the like necessary for the operation of the wells, have not been shown or discussed except insofar as necessary to describe the present invention. Additionally, as used herein, the term “substantially” is to be construed as a term of approximation.
(14) Referring to
(15) As shown in
(16)
(17) The rod 30 is preferably connected at the well-head of the well 10 to a rotating device, such as a motor 51, effective for generating and transmitting torque to the rod 30 to thereby impart rotation to the rod. The torque transmitted to the rod 30 is, by way of example, from about 25 to about 1000 foot-pounds of torque and, typically, from about 100 to about 500 foot-pounds of torque and, preferably, is about 200 to about 400 foot-pounds of torque. The casing mill assembly 32 is preferably effective for transmitting the torque and rotation from the rod 30 through the passageway 24 to the casing mill end 48.
(18) In operation, the tubing 20 and shoe 18 are lowered into the well casing 12 and secured in position by an anchoring device 25, as described above. The rod 30 and casing mill assembly 32 are then preferably lowered as a single unit through the tubing 20 and guided via the angle guide chamfer 29 into the shoe 18. The motor 51 is then coupled at the well-head to the rod 30 for generating and transmitting preferably from about 100 to about 400 foot-pounds of torque to the rod 30, causing the rod 30 to rotate. As the rod 30 rotates, it imparts torque and rotation to and through the casing mill assembly 32 to rotate the casing mill end 48.
(19) The weight of the rod 30 also exerts downward axial force in the direction of the arrow 50, and the axial force is transmitted through the casing mill assembly 32 to the casing mill end 48. The amount of weight transmitted through the casing mill assembly 32 to the casing mill end 48 may optionally be more carefully controlled to maintain substantially constant weight on the casing mill end 48 by using weight bars and bumper subs (not shown). As axial force is applied to move the casing mill end 48 into the well casing 12 and cement 14, and torque is applied to rotate the casing mill end 48, the well casing 12 is perforated, and the cement 14 is penetrated, as depicted in
(20) As the casing mill end 48 penetrates the cement 14, the collar 34 seats in the chamfer 27, and the perforation of the well casing is terminated. The rod 30 and casing mill assembly 32 are then withdrawn from the shoe 18, leaving a perforation 52, which remains in the well casing 12, as depicted in
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(22) Drilling fluid is then pumped at high pressure preferably via jointed tubing or coil tubing (not shown) through the hose 62 to the nozzle 64 using conventional pressure generating equipment 67 (e.g., a compressor, a pump, and/or the like) at the surface of the well 10. The drilling fluid used may be any of a number of different fluids effective for eroding subterranean formation, such fluids comprising liquids, solids, and/or gases including, by way of example but not limitation, one or a mixture of two or more of fresh water, produced water, polymers, water with silica polymer additives, surfactants, carbon dioxide, gas, light oil, methane, methanol, diesel, nitrogen, acid, and the like, which fluids may be volatile or non-volatile, compressible or non-compressible, and/or optionally may be utilized at supercritical temperatures and pressures. The drilling fluid is preferably injected through the hose 62 and ejected from the nozzle 64, as indicated schematically by the arrows 66, to impinge subterranean formation material. The drilling fluid loosens, dissolves, and erodes portions of the earth's subterranean formation 16 around the nozzle 64. The excess drilling fluid flows into and up the well casing 12 and tubing 20, and may be continually pumped away and stored. As the earth 16 is eroded away from the frontal proximity of the nozzle 64, a tunnel (also referred to as an opening or hole) 70 is created, and the hose 62 is extended into the tunnel. The tunnel 70 may generally be extended laterally 200 feet or more to insure that a passageway extends and facilitates fluid communication between the well 10 and the desired petroleum formation in the earth's formation 16.
(23) After a sufficient tunnel 70 has been created, additional tunnels may optionally be created, fanning out in different directions at substantially the same level as the tunnel 70 and/or different levels. If no additional tunnels need to be created, then the flexible hose 62 is withdrawn upwardly from the shoe 18 and tubing 20. The tubing 20 is then pulled upwardly from the well 10 and, with it, the shoe 18. Excess drilling fluid is then pumped from the well 10, after which petroleum product may be pumped from the formation.
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(25) The hose fitting 72 is threadingly secured to a housing 74 of the nozzle 64 via threads 75, and defines a passageway 72b for providing fluid communication between the hose 62 and the interior of the housing 74. A seal 76, such as an O-ring seal, is positioned between the hose fitting 72 and the housing 74 to secure the housing 74 against leakage of fluid received from the hose 62 via the hose fitting 72. The housing 74 is preferably fabricated from a stainless steel, and preferably includes a first section 74a having a first diameter, and a second section 74b, also referred to as a gauge ring, having a second diameter of about 2-20% larger than the first diameter, and preferably about 10% larger than the first diameter. While the actual first and second diameters of the housing 74 are scalable, by way of example and not limitation, in one preferred embodiment, the second diameter is about 1-1.5 inches in diameter, and preferably about 1.2 inches in diameter. About eight drain holes 74c are preferably defined between the first and second sections 74a and 74b of the housing 74, for facilitating fluid communication between the aft portion 70a and the fore portion 70b of the tunnel 70. The number of drain holes 74c may vary from eight, and accordingly may be more or less than eight drain holes.
(26) A rotor 84 is rotatably mounted within the interior of the housing 74 so that the entire rotor is contained within the interior of the housing, and includes a substantially conical portion 84a and a cylindrical portion 84b. The conical portion 84a includes a vertex 84a′ directed toward the hose fitting 72. The cylindrical portion 84b includes an outside diameter approximately equal to the inside diameter of the housing 74 less a margin sufficient to avoid any substantial friction between the rotor 84 and the housing 74. The cylindrical portion 84b abuts a bearing 78, preferably configured as a thrust bearing, and race 88, which seat against an end of the housing 74 opposed to the hose fitting 72. The thrust bearing 78 is preferably a carbide ball bearing, and the race 88 is preferably fabricated from carbide as well. A radial clearance seal (not shown) may optionally be positioned between the rotor 84 and the bearing race 88 to minimize fluid leakage through the bearing 78. A center extension portion 84c of the rotor 84 extends from the cylindrical portion 84b through the thrust bearings 78 and race 88, and two tangential jets 84d are formed on the rotor center extension portion 84c and recessed within the gauge ring 74b. Each jet 84d is configured to generate a jet stream having a diameter of about 0.025 to 0.075 inches, and preferably about 0.050″. Passageways 84e are defined in the rotor 84 for facilitating fluid communication between the interior of the housing 74 and the jets 84d.
(27) As shown most clearly in
(28) Further to the operation described above with respect to
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(30) Operation of the nozzle 100 is similar to the operation of the nozzle 64, but for a braking effect imparted by the brake lining 102 and brake pads 104. More specifically, as the rotor 84 rotates, centrifugal force is generated which is applied onto the brake pads 104, urging and pushing the brake pads 104 outwardly until they frictionally engage the brake lining 102. It should be appreciated that as the rotor 84 rotates at an increasing speed, or RPM, the centrifugal force exerted on the brake pads 104 increases in proportion to the square of the RPM, and resistance to the rotation thus increases exponentially, thereby limiting the maximum speed of the rotor 84, without significantly impeding rotation at lower RPM's. Accordingly, in a preferred embodiment, the maximum speed of the rotor will be limited to the range of about 1,000 RPM to about 50,000 RPM, and preferably closer to 1,000 RPM (or even lower) than to 50,000 RPM. It is understood that the centrifugal force generated is, more specifically, a function of the product of the RPM squared, the mass of the brake pads, and radial distance of the brake pads from the centerline 84g. The braking effect that the brake pads 104 exert on the brake lining 102 is a function of the centrifugal force and the friction between the brake pads 104 and the brake lining 102, and, furthermore, is considered to be well known in the art and, therefore, will not be discussed in further detail herein.
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(32) Operation of the nozzle 110 is similar to the operation of the nozzle 100, but for providing an additional jet stream of fluid from the center jet 84h, effective for cutting the center of the tunnel 70.
(33) By the use of the present invention, a tunnel may be cut in a subterranean formation in a shorter radius than is possible using conventional drilling techniques, such as a slim hole drilling system, a coiled tube drilling system, or a rotary guided short radius lateral drilling system. Even compared to ultra-short radius lateral drilling systems, namely, conventional water jet systems, the present invention generates a jet stream which is more coherent and effective for cutting a tunnel in a subterranean formation. Furthermore, by utilizing bearings, the present invention also has less pressure drop in the fluid than is possible using conventional water jet systems.
(34) It is understood that the present invention may take many forms and embodiments. Accordingly, several variations may be made in the foregoing without departing from the spirit or the scope of the invention. For example, the conical portion 84a of the rotor 84, or a portion thereof, may be inverted to more efficiently capture fluid from the hose 62. The brake pads 104 (
(35) Having thus described the present invention by reference to certain of its preferred embodiments, it is noted that the embodiments disclosed are illustrative rather than limiting in nature and that a wide range of variations, modifications, changes, and substitutions are contemplated in the foregoing disclosure and, in some instances, some features of the present invention may be employed without a corresponding use of the other features. Many such variations and modifications may be considered obvious and desirable by those skilled in the art based upon a review of the foregoing description of preferred embodiments. Accordingly, it is appropriate that the appended claims be construed broadly and in a manner consistent with the scope of the invention.