Power supply module and soft start method
09847635 ยท 2017-12-19
Assignee
Inventors
Cpc classification
B60L53/18
PERFORMING OPERATIONS; TRANSPORTING
H02H9/002
ELECTRICITY
H01R29/00
ELECTRICITY
B60L53/16
PERFORMING OPERATIONS; TRANSPORTING
Y02T90/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G01R31/68
PHYSICS
H01R13/641
ELECTRICITY
G05F5/00
PHYSICS
H01H51/34
ELECTRICITY
B60L2270/20
PERFORMING OPERATIONS; TRANSPORTING
H02H9/001
ELECTRICITY
Y02T10/7072
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02H9/08
ELECTRICITY
H02H9/00
ELECTRICITY
G05F5/00
PHYSICS
H01H51/34
ELECTRICITY
H01R29/00
ELECTRICITY
Abstract
Embodiments of the present invention provide a power supply module and a soft start method. The power supply module includes an input detection circuit configured to output a first notification signal to a trigger drive circuit when it is determined that the power supply module receives a power supply signal; the trigger drive circuit configured to, upon receipt of the first notification signal sent from the input detection circuit, wait for a predetermined duration without sending a drive signal to a current limiting circuit, and to send the driver signal to the current limiting circuit when the predetermined duration elapses; and the current limiting circuit configured to limit a current on a Direct Current (DC) bus of the power supply module when the drive signal is not received by the current limiting circuit, and not to limit the current on the DC bus upon receipt of the drive signal.
Claims
1. A power supply module, comprising: at least two Direct Current (DC) buses; a capacitor coupled between the at least two DC buses; a current limiting circuit including at least one current limiting resistor, the current limiting circuit coupled to at least one of the DC buses; a connection terminal having a first detection joint and a second detection joint; and an input detection circuit coupled to at least one of the first detection joint and the second detection joint and configured to output a first notification signal to a trigger drive circuit when it is determined, by detecting a short-circuit between the first detection joint and the second detection joint, that the power supply module begins to receive a power supply signal; the trigger drive circuit configured to wait for a predetermined duration without sending a drive signal to the current limiting circuit when the first notification signal sent from the input detection circuit is received by the trigger drive circuit, and to send the drive signal to the current limiting circuit when the predetermined duration elapses, the predetermined duration determined according to values of the capacitor coupled between the at least two DC buses, and the current limiting resistor of the current limiting circuit; and the current limiting circuit configured to limit a current on at least one of the DC buses of the power supply module when the drive signal is not received by the current limiting circuit, and not to limit the current on said at least one of the DC buses when the drive signal is received by the current limiting circuit.
2. The power supply module according to claim 1, wherein: the input detection circuit is further configured to output a second notification signal to the trigger drive circuit when it is determined that the power supply module no longer receives the power supply signal; and the trigger drive circuit is further configured not to send the drive signal to the current limiting circuit when the second notification signal sent from the input detection circuit is received by the trigger drive circuit.
3. The power supply module according to claim 2, wherein: when the first detection joint and the second detection joint are short-circuited by a short-circuit joint in a connection terminal of a power supply system providing the power supply signal to the power supply module, joints other than the first detection joint and the second detection joint in the connection terminal of the power supply module are connected to corresponding joints in the connection terminal of the power supply system respectively; and when the first detection joint and the second detection joint are short-circuited by the short-circuit joint in the connection terminal of the power supply system, the input detection circuit outputs the first notification signal, and when the first detection joint and the second detection joint are disconnected, the input detection circuit outputs the second notification signal.
4. The power supply module according to claim 3, wherein the length of each of the first detection joint and the second detection joint in the connection terminal of the power supply module is less than the lengths of other joints in the connection terminal of the power supply module.
5. The power supply module according to claim 3, wherein the input detection circuit comprises: a first resistor, a second resistor, a second capacitor and an optical coupler; one terminal of the first resistor receives a first voltage signal, the other terminal of the first resistor is connected to a first electrode of a light-emitting diode in the optical coupler, and a second electrode of the light-emitting diode in the optical coupler is connected to the second detection joint; a collector of a phototransistor in the optical coupler is connected to one terminal of the second resistor, the other terminal of the second resistor receives a high-level signal, and an emitter of the phototransistor in the optical coupler receives a first ground signal; one terminal of the second capacitor is connected to the collector of the phototransistor in the optical coupler and to the trigger drive circuit respectively, and the other terminal of the second capacitor is connected to the emitter of the phototransistor in the optical coupler and to the trigger drive circuit respectively; the first detection joint receives a second ground signal; and the optical coupler is configured to output a low-level signal to the trigger drive circuit when the first detection joint and the second detection joint are short-circuited by the short-circuit joint in the power supply system and thereby the light-emitting diode emits light and the conducting between the collector of the phototransistor and the emitter of the phototransistor is formed, and to output a high-level signal to the trigger drive circuit when the first detection joint and the second detection joint are disconnected and thereby the light-emitting diode does not emit light and the conducting between the collector of the phototransistor and the emitter of the phototransistor is broken.
6. The power supply module according to claim 3, wherein the input detection circuit comprises: a first resistor, a second resistor, a second capacitor and a transistor; one terminal of the first resistor receives a voltage signal, and the other terminal of the first resistor is connected to the second detection joint; a gate electrode of the transistor is connected to the first detection joint, a first electrode of the transistor is connected to one terminal of the second resistor, the other terminal of the second resistor receives a high-level signal, a second electrode of the transistor receives a ground signal, one terminal of the second capacitor is connected to the first electrode of the transistor and to the trigger drive circuit respectively, and the other terminal of the second capacitor is connected to a second electrode of the transistor and to the trigger drive circuit respectively; and the transistor is configured to output a low-level signal to the trigger drive circuit when the first detection joint and the second detection joint are short-circuited by the short-circuit joint in the power supply system and thereby the conducting between the first electrode of the transistor and the second electrode of the transistor is formed, and to output a high-level signal to the trigger drive circuit when the first detection joint and the second detection joint are disconnected and thereby the conducting between the first electrode of the transistor and the second electrode of the transistor is broken.
7. The power supply module according to claim 3, wherein the input detection circuit comprises: a first resistor, a second resistor, a second capacitor and a relay; one terminal of the first resistor receives a voltage signal, the other terminal of the first resistor is connected to one terminal of a coil in the relay, and the other terminal of the coil in the relay is connected to the second detection joint; one terminal of a normally open contact in the relay is connected to one terminal of the second resistor, the other terminal of the relay receives a high-level signal, and the other terminal of the normally open contact in the relay receives a first ground signal; one terminal of the second capacitor is connected to the one terminal of the normally open contact in the relay and to the trigger drive circuit respectively, and the other terminal of the second capacitor is connected to the other terminal of the normally open contact in the relay and to the trigger drive circuit respectively; the first detection joint receives a second ground signal; and the relay is configured to output a low-level signal to the trigger drive circuit when the first detection joint and the second detection joint are short-circuited by the short-circuit joint in the power supply system and thereby the normally open contact in the relay is closed, and to output a high-level signal to the trigger drive circuit when the first detection joint and the second detection joint are disconnected and thereby the normally open contact in the relay is open.
8. The power supply module according to claim 1, wherein the current limiting circuit is connected in at least one of the DC buses of the power supply module, or the current limiting circuit is connected in series with the capacitor of the power supply module and then is connected between the two DC buses of the power supply module.
9. A soft start method, comprising: outputting, by an input detection circuit, a first notification signal to a trigger drive circuit when it is determined, by detecting a short-circuit between a first detection joint and a second detection joint of a connection terminal of a power supply module, that the power supply module begins to receive a power supply signal; waiting for a predetermined duration without sending a drive signal to a current limiting circuit by the trigger drive circuit when the first notification signal sent from the input detection circuit is received by the trigger drive circuit, and sending, by the trigger drive circuit, the drive signal to the current limiting circuit when the predetermined duration elapses, the predetermined duration determined according to values of a current limiting resistor of the current limiting circuit and a capacitor coupled between two DC buses of the power supply module; and limiting, by the current limiting circuit, a current on at least one of the two DC buses of the power supply module when the drive signal is not received by the current limiting circuit, and not limiting, by the current limiting circuit, the current on said at least one of the two DC buses when the drive signal is received by the current limiting circuit.
10. The method according to claim 9, further comprising: outputting, by the input detection circuit, a second notification signal to the trigger drive circuit when it is determined that the power supply module no longer receives the power supply signal; and not sending, by the trigger drive circuit, the drive signal to the current limiting circuit when the second notification signal sent from the input detection circuit is received by the trigger drive circuit.
11. The method according to claim 9, wherein the outputting, by the input detection circuit, the first notification signal to the trigger drive circuit comprises: outputting, by the input detection circuit, the first notification signal when the first detection joint and the second detection joint in the connection terminal of the power supply module are short-circuited by a short-circuit joint in a power supply system providing the power supply signal to the power supply module.
12. The method according to claim 11, wherein the outputting, by the input detection circuit, the second notification signal to the trigger drive circuit when it is determined that the power supply module no longer receives the power supply signal comprises: outputting, by the input detection circuit, the second notification signal when the first detection joint and the second detection joint are disconnected.
13. The method according to claim 11, wherein the first notification signal is a low-level signal.
14. The method according to claim 12, wherein the second notification signal is a high-level signal.
15. The power supply module of claim 1, wherein the trigger drive circuit comprises a digital signal processor (DSP) configured to monitor whether the power supply signal has been received and implement a delay function corresponding to the predetermined duration.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(15) The embodiments of the present invention provides a power supply module and a soft start method in which a trigger drive circuit waits for a predetermined duration without sending a drive signal to a current limiting circuit upon receipt of a first notification signal, so that the current limiting circuit limits a current on the DC buses, and the trigger drive circuit sends the drive signal to the current limiting circuit when the predetermined duration elapses, so that the current limiting circuit no longer limits the current on the DC buses, thus realizing soft start of the power supply module, and solving the problem that when the power supply module is hot plugged rapidly on the power supply system, a big inrush current is generated, which may damage a capacitor between the two DC buses and damage a connection terminal connecting the power supply module including the DC buses and the power supply system.
(16) A specific embodiment of the power supply module and the soft start method provided by the embodiments of the present invention will be illustrated below in conjunction with the accompanying drawings.
(17) An embodiment of the present invention provides a power supply module. As shown in
(18) The input detection circuit 53 is configured to output a first notification signal to the trigger drive circuit 54 when it is determined that the power supply module begins to receive a power supply signal.
(19) The trigger drive circuit 54 is configured to wait for a predetermined duration without sending a drive signal to the current limiting circuit 52 when the first notification signal sent from the input detection circuit 53 is received, and to send the drive signal to the current limiting circuit 52 when the predetermined duration elapses.
(20) The current limiting circuit 52 is configured to limit a current on the DC buses 51 when the drive signal is not received, and not to limit the current on the DC buses 51 when the drive signal is received.
(21) In a case that the current limiting circuit 52 is connected in series with the first capacitor C1 and then is connected between the two DC buses 51, since a current in a branch circuit where the first capacitor C1 is located is less than a current on the DC buses 51, a performance requirement for devices in the current limiting circuit 52 when the current limiting circuit 52 is connected in series in the branch circuit where the first capacitor C1 is located (as shown in
(22) Here the current limiting circuit 52 can employ a structure as shown in
(23) The predetermined duration can be determined according to the first capacitor C1 and the current limiting resistor in the current limiting circuit. In order to avoid big current shock, the predetermined duration is generally not less than 10 times of a product of a value of the first capacitor C1 and a resistance value of the current limiting resistor.
(24) Furthermore, the input detection circuit 53 in the power supply module provided by an embodiment of the present invention is further configured to output a second notification signal to the trigger drive circuit 54 when it is determined that the power supply module no longer receives the power supply signal; and the trigger drive circuit 54 is further configured not to send the drive signal to the current limiting circuit 52 when the second notification signal sent from the input detection circuit 53 is received, so that the current limiting circuit 52 limits the current on the DC buses 51.
(25) Furthermore, as shown in
(26) When the first detection joint 61 and the second detection joint 62 are short-circuited by the short-circuit joint in the connection terminal of the power supply system, it is determined by the input detection circuit that the power supply module begins to receive the power supply signal, and then the input detection circuit outputs the first notification signal; and when the first detection joint 61 and the second detection joint 62 are disconnected, it is determined by the input detection circuit that the power supply module no longer receive the power supply signal, and then the input detection circuit outputs the second notification signal.
(27) The connection terminal of the power supply system shown in
(28) When the power supply module provided by the embodiment of the present invention is plugged into the power supply system shown in
(29) Furthermore, as shown in
(30) It is required that the first notification signal and the second notification signal output from the input detection circuit in the embodiment of the present invention have a difference between each other and the difference can be identified by the trigger drive circuit, that is, the trigger drive circuit can distinguish the first notification signal and the second notification signal. For example, the first notification signal and the second notification signal may be digital signals, and the first notification signal is a high-level signal and the second notification signal is a low-level signal, or the first notification signal is a low-level signal and the second notification signal is a high-level signal. The first notification signal and the second notification signal may also be analog signals, and in this case, it is required that a difference between the first notification signal and the second notification signal can be identified by the trigger drive circuit. The difference between the first notification signal and the second notification signal may be a voltage difference, and may also be a current difference.
(31) In the following, a specific embodiment of the input detection circuit is illustrated by taking a case that the first notification signal and the second notification signal are digital signals, and the first notification signal is a low-level signal and the second notification signal is a high-level signal as an example. In practice, of course, a case that the first notification signal is a high-level signal and the second notification signal is a low-level signal can be achieved by changing the connection relationship between devices. Also, digital logic devices can be replaced with analog devices, and the first notification signal and the second notification signal can be distinguished by the trigger drive circuit using a difference between the first notification signal and the second notification signal.
(32) As shown in
(33) One terminal of the first resistor R1 receives a first voltage signal V1. The other terminal of the first resistor R1 is connected to an anode of a light-emitting diode in the optical coupler 91. A cathode of the light-emitting diode in the optical coupler 91 is connected to the second detection joint 62. A collector of a phototransistor in the optical coupler 91 is connected to one terminal of the second resistor R2. The other terminal of the second resistor R2 receives a high-level signal. An emitter of the phototransistor in the optical coupler 91 receives a first ground signal GND1. One terminal of the second capacitor C2 is connected to the collector of the phototransistor in the optical coupler 91 and to the trigger drive circuit 54 respectively. The other terminal of the second capacitor C2 is connected to the emitter of the phototransistor in the optical coupler 91 and to the trigger drive circuit 54 respectively. The first detection joint 61 receives a second ground signal GND2.
(34) The first ground signal GND1 and the second ground signal GND2 may be the same ground signal or different ground signals. When the first ground signal GND1 and the second ground signal GND2 are the different ground signals, the interference of a signal received by the light-emitting diode in the optical coupler 91 to a signal received by the trigger drive circuit 54 can be prevented.
(35) In the
(36) The optical coupler 91 is configured to output a low-level signal to the trigger drive circuit 54 as the first notification signal when the first detection joint 61 and the second detection joint 62 are short-circuited by the short-circuit joint in the power supply system and thereby the light-emitting diode emits light and the conducting between the collector of the phototransistor and the emitter of the phototransistor is formed; and to output a high-level signal to the trigger drive circuit 54 as the second notification signal when the first detection joint 61 and the second detection joint 62 are disconnected and thereby the light-emitting does not emit light and the conducting between the collector of the phototransistor and the emitter of the phototransistor is broken.
(37) In
(38) Furthermore, as shown in
(39) One terminal of the third resistor R3 receives a second voltage signal V2. The other terminal of the third resistor R3 is connected to the second detection joint 62. A gate electrode of the transistor M1 is connected to the first detection joint 61. A first electrode of the transistor M1 is connected to one terminal of the fourth resistor R4. The other terminal of the fourth resistor R4 receives a high-level signal. A second electrode of the transistor M1 receives a third ground signal GND3. One terminal of the third capacitor C3 is connected to the first electrode of the transistor M1 and to the trigger drive circuit 54 respectively. The other terminal of the third capacitor C3 is connected to the second electrode of the transistor M1 and to the trigger drive circuit 54 respectively.
(40) The transistor M1 is configured to output a low-level signal to the trigger drive circuit 54 as the first notification signal when the first detection joint 61 and the second detection joint 62 are short-circuited by the short-circuit joint in the power supply system and thereby the conducting between the first electrode of the transistor M1 and the second electrode of the transistor M1 is formed; and to output a high-level signal to the trigger drive circuit 54 as the second notification signal when the first detection joint 61 and the second detection joint 62 are disconnected and thereby the conducting between the first electrode of the transistor and the second electrode of the transistor is broken.
(41) When the first electrode of the transistor M1 is a source electrode of the transistor M1, the second electrode of the transistor M1 is a drain electrode of the transistor M1. When the first electrode of the transistor M1 is the drain electrode of the transistor M1, the second electrode of the transistor M1 is the source electrode of the transistor M1.
(42) In
(43) Furthermore, as shown in
(44) One terminal of the fifth resistor R5 receives a third voltage signal V3. The other terminal of the fifth resistor R5 is connected to one terminal of a coil in the relay KM1. The other terminal of the coil in the relay KM1 is connected to the second detection joint 62. One terminal of a normally open contact in the relay KM1 is connected to one terminal of the sixth resistor R6. The other terminal of the sixth resistor R6 receives a high-level signal. The other terminal of the normally open contact in the relay KM1 receives a fourth ground signal GND4. One terminal of the fourth capacitor C4 is connected to the one terminal of the normally open contact in the relay KM1 and to the trigger drive circuit 54 respectively. The other terminal of the fourth capacitor C4 is connected to the other terminal of the normally open contact in the relay KM1 and to the trigger drive circuit 54 respectively. The first detection joint 61 receives a fifth ground signal GND5.
(45) The relay KM1 is configured such that when the first detection joint 61 and the second detection joint 62 are short-circuited by the short-circuit joint in the power supply system, the normally open contact in the relay KM1 is closed, and thus a low-level signal is output to the trigger drive circuit 54 as the first notification signal; and when the first detection joint 61 and the second detection joint 62 are disconnected, the normally open contact in the relay KM1 is open, and thus a high-level signal is output to the trigger drive circuit 54 as the second notification signal.
(46) In
(47) The fourth ground signal GND4 and the fifth ground signal GND5 may be the same ground signal, and may also be different ground signals. When the fourth ground signal GND4 and the fifth ground signal GND5 are the different ground signals, the interference of a signal received by the coil in the relay KM1 to a signal received by the trigger drive circuit 54 can be prevented.
(48) The trigger drive circuit described above includes a DSP minimal system and a driver circuit. The DSP is configured to monitor whether the power supply signal has been received or the power supply signal is no longer received, and to realize a delay function. The driver circuit is configured to provide a drive signal to the switch device in the current limiting circuit.
(49) A soft start method provided by an embodiment of the present invention operates based upon the power supply module provided by an embodiment of the present invention. The principle for starting the power supply module provided by the embodiment of the present invention by means of this method is identical to the starting principle of the power supply module provided by the embodiment of the present invention, and the same part will not be repeated.
(50) The soft start method provided by the embodiment of the present invention includes: outputting, by an input detection circuit, a first notification signal to a trigger drive circuit when it is determined that the power supply module begins to receive a power supply signal; waiting for a predetermined duration without sending a drive signal to a current limiting circuit by the trigger drive circuit when the first notification signal sent from the input detection circuit is received; and sending, by the trigger drive circuit, the drive signal to the current limiting circuit when the predetermined duration elapses; and limiting, by the current limiting circuit, a current on a DC bus when the drive signal is not received; and not limiting, by the current limiting circuit, the current on the DC bus when the drive signal is received.
(51) Furthermore, the soft start method provided by an embodiment of the present invention further includes: outputting, by the input detection circuit, a second notification signal to the trigger drive module when it is determined that the power supply module no longer receives the power supply signal; and not sending, by the trigger drive circuit, the drive signal to the current limiting circuit when the second notification signal sent from the input detection circuit has been received, so that the current limiting circuit limits the current on the DC bus.
(52) Furthermore, when any power supply module shown in
(53) Furthermore, when any power supply module shown in
(54) Furthermore, when any power supply module shown in
(55) Furthermore, in practical application, the soft start method provided by the embodiment of the present invention can employ a flow shown in
(56) In step S1200, it is started to perform a program related to the power supply module.
(57) In step S1201, it is determined whether the power supply module is started and operates normally. If the power supply module is started and operates normally, a step S1202 is performed; otherwise, a step S1203 is performed.
(58) In step S1202, it is determined whether the power supply module no longer receives the power supply signal. If the power supply module no longer receives the power supply signal, a step S1204 is performed; otherwise, the step S1209 is performed.
(59) In step S1203, it is determined whether the power supply module begins to receive the power supply signal. If the power supply module begins to receive the power supply signal, a step S1206 is performed; otherwise, the step S1209 is performed.
(60) In step S1204, a main power drive signal is shut down, and then a step S1205 is performed.
(61) In step S1205, the switch device is open by shutting down the drive signal of the switch device in the current limiting circuit.
(62) In step S1206, the switch device in the current limiting circuit is open, and a predetermined duration is waited for.
(63) In step S1207, the drive signal is output to the switch device in the current limiting circuit when the predetermined duration elapses, so that the switch device is closed.
(64) In step S1208, other start step such as a step of enabling the main power drive signal is performed.
(65) In step S1209, the process related to the power supply module is completed.
(66) In practice, the step S1204 is performed first and then the step S1205 is performed. In this way, not only the inrush current can be prevented from being generated during a fast hot plug, but also a big ripple current can also be prevented from flowing through the current limiting resistor in the current limiting circuit during a slow hot plug.
(67) When the power supply module changes from a started and normal operation state to a state of no longer receiving the power supply signal, signals at respective points of the power supply module is shown in
(68) When the power supply module changes from a non-started and normal operation state to a state of receiving the power supply signal, signals at respective points of the power supply module is showed in
(69) Through the above description of the embodiments, it can be known by those skilled in the art that the embodiments of the present invention can be implemented by hardware, and can also be implemented by software with a necessary universal hardware platform. Based upon such understanding, the technical solutions of the embodiments of the present invention can be embodied in a way of a software product, the software product may be stored in a non-volatile storage medium (which may be a Compact Disk-Read Only Memory (CD-ROM), a Universal Serial Bus (USB) or a mobile hard disk drive), and include multiple instructions to make a computer equipment (which may be a personal computer, a server or a network equipment) perform the method described in various embodiments of the present invention.
(70) It should be understood by those skilled in the art that the accompanying drawings are just schematic diagrams of a preferred embodiment, and modules and flows in the accompanying drawings may be not necessary for implementing the present invention.
(71) It should be understood by those skilled in the art that the modules of the apparatus in the embodiment can be distributed in the apparatus of the embodiment according to the description of the embodiment, and can also be distributed in one or more apparatuses different from this embodiment by a corresponding change. The modules in the embodiment described above may be integrated into one module, and may also be further divided into multiple sub-modules.
(72) Sequence numbers of the embodiments of the present invention described above are only used for description, and do not intend to represent superiority and inferiority of the embodiments.
(73) It is apparent that various modifications and variations can be made to the present invention by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, the present invention intends to include these modifications and variations to the present invention if these modifications and variations fall within the scope of the claims of the present invention and the equivalents thereof.