Abstract
A vessel hull stabilization system includes a housing having a rotatable shaft mounted thereto, the shaft configured to connect to a fin such that the fin is located on an outside of the vessel hull and the housing is located on an inside of the vessel hull. A drive system is mounted to the housing and includes a motor and a drive element. The motor is connected to a central shaft of the drive element. The drive element includes a plurality of teeth positioned between the outer element and the central shaft such that when the motor rotates the central shaft, the plurality of teeth oscillate inwards and outwards to interact with teeth in the outer element and thereby cause rotation of a fin shaft connected to the outer element or to the gear having the oscillating teeth. A controller receives sensor readings to determine control signals to send to the motor(s) to impart rotation of the fin.
Claims
1. A vessel hull stabilizer comprising: a shaft connected to a fin such that the fin is configured to be located on an outside of the vessel hull; a drive system mounted inside the vessel hull, said drive system including a motor and a drive element, wherein the motor drives the drive element to cause a plurality of teeth of the drive element to oscillate inwards and outwards and thereby cause the plurality of teeth to progressively interface with outer element teeth of an outer element of the drive element such that as the plurality teeth oscillate they progressively move into engagement with different ones of the outer element teeth to create a rotational movement; wherein the drive system is connected to the shaft such that the rotational movement causes rotation of the fin.
2. The stabilizer of claim 1 wherein the shaft has a diameter measured at a first location where the shaft meets the housing at the first side and the stabilizer has a height measured from the first location to a maximum inboard location of the stabilizer; and the height is 2-20 times the diameter.
3. The stabilizer of claim 2 wherein the height is 3-15 times the diameter.
4. The stabilizer of claim 1 wherein the motor includes a rotor and stator positioned at a distance from the fin which is greater than a distance between the drive element and the fin.
5. The stabilizer of claim 1 wherein a rotor and stator of the motor are positioned in a motor housing which is a separate from a drive element housing of the drive element.
6. The stabilizer of claim 1 wherein a motor output shaft of the motor rotates about a second axis normal to the axis.
7. The stabilizer of claim 1 further comprising bearings positioned in the housing and spaced apart at a distance, the bearings supporting the shaft and located between the first and second sides; wherein the bearings include upper and lower bearings located in the housing such that the shaft is supported by the upper and lower bearings, the lower bearing positioned closer to a first location where the shaft meets the housing at the first side than the upper bearing; a bearing spacing measured between the upper and lower bearings and the stabilizer has a height measured from the first location to a maximum inboard location of the stabilizer, the shaft extending outboard from the housing from the first location; and the height is 1.05-8 times the bearing spacing.
8. The stabilizer of claim 7 wherein the height is 1.1-6 times the bearing spacing.
9. The stabilizer of claim 1 wherein the drive element includes two gears which oscillate and rotate.
10. The stabilizer of claim 9 wherein the two gears oscillate 180 degrees out of phase.
11. The stabilizer of claim 1 wherein a motor output shaft of the motor rotates about the axis.
12. The stabilizer of claim 1 wherein a gear including the teeth is connected to the shaft to creates the rotational movement to cause rotation of the fin.
13. The stabilizer of claim 12 wherein the gear oscillates in and out relative to a second element while rotating and contacting the second element and the second element rotates without oscillating in and out to rotate the shaft.
14. The stabilizer of claim 12 the gear includes fewer teeth than the outer element.
15. The stabilizer of claim 1 wherein the teeth are in a fixed rotational position relative to the axis and housing and the outer element rotates due to oscillation of the teeth and the outer element connects the drive system to the shaft such that the rotational movement of the outer element causes rotation of the fin.
16. A vessel hull stabilizer comprising: a housing having a shaft, the shaft connected to a fin such that the fin is configured to be located on an outside of the vessel hull and the housing is configured to be located on an inside of the vessel hull; bearings positioned in the housing and spaced apart at a distance, the bearings supporting the shaft and located between the first and second sides; a drive system which drives said shaft, said drive system including a plurality of teeth which oscillate inwards and outwards and interface with outer element teeth of an outer element to thereby create a rotational movement when the motor drives the drive system; wherein the drive system is connected to the shaft such that the rotational movement causes rotation of the fin.
17. The stabilizer of claim 16 wherein the shaft has a diameter measured at a first location where the shaft extends out the housing and the stabilizer has a height measured from the first location to a maximum inboard location of the stabilizer; and the height is 2-20 times the diameter.
18. The stabilizer of claim 17 wherein the bearings include upper and lower bearings located in the housing such that the shaft is supported by the upper and lower bearings, the lower bearing positioned closer to a first location where the shaft meets the housing than the upper bearing; a bearing spacing measured between the upper and lower bearings and the stabilizer; and the height is 1.05-8 times the bearing spacing.
19. The stabilizer of claim 16 wherein the motor includes a rotating element which connects to a central rotating element of the drive system, the rotating element of the motor rotates about a second axis normal to the axis.
20. The stabilizer of claim 16 wherein the motor includes a rotating element which connects to the central rotating element, the rotating element of the motor rotates about the axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] FIG. 1 is a perspective view of a drive unit assembly for a fin stabilizer according to an embodiment of the present invention
[0035] FIG. 2 is a top view of FIG. 1.
[0036] FIGS. 3-8 are top views of FIG. 1 in alternate configurations of the drive system(s) in various mounting locations and orientations.
[0037] FIG. 9 is a side perspective view of the drive unit assembly of FIG. 1.
[0038] FIG. 10 is a perspective view of a drive system directly connected to the fin shaft with an optional right angle gear box.
[0039] FIG. 11 is a perspective view of a drive system directly connected to the fin shaft.
[0040] FIG. 12 is a perspective exploded view of a single drive system.
[0041] FIGS. 13A-B show top and perspective views a component of the devices of FIGS. 1-12 where the drive assembly attaches to the stabilizer.
[0042] FIGS. 14A-C show one embodiment of a drive element which could be used with respect to FIGS. 1-12.
[0043] FIG. 15 shows an exploded view of FIG. 11.
[0044] FIG. 16 shows a partial cross section view of FIG. 10.
[0045] FIG. 17 is an exploded perspective view of an alternative drive element to FIG. 14A-C with a cover removed.
[0046] FIG. 18 is a bottom view of FIG. 17
[0047] FIG. 19 is another front view of FIG. 17 with certain components removed.
[0048] FIG. 20 is a top view of FIG. 17.
DETAILED DESCRIPTION OF THE INVENTION
[0049] Referring now to the drawings, wherein like reference numerals designate corresponding structure throughout the views. The following examples are presented to further illustrate and explain the present invention and should not be taken as limiting in any regard.
[0050] FIG. 1 shows an example drive unit assembly 1 for a fin stabilizer which employs the oscillating tooth based drive system 4, 4′ to drive the shaft 8 which rotates the fin 18 attached thereto. An example fin that attached to a shaft similar to that shown in FIG. 1 is also shown and described in U.S. Pat Pub No 2016/0121978, the content of which is incorporated by reference herein. It is understood that other drive elements made gears and other transmission devices may be employed in connection with this system. As shown, the drive unit assembly 1 is connected to a controller 100 which receives sensor data from sensor(s) 110 to determine what stabilizing commands are necessary based on the conditions and movement of the ship. Commands are communicated to the motors 2, 2′ to change a position of the fin 18 to thereby enhance stability of or adjust the position of the vessel. For example, to counteract roll.
[0051] FIG. 1 provides two motors 2, 2′ which respectively operate an oscillating tooth based drive element. An example oscillating tooth based drive element is shown and described in U.S. Pat. Pub. No. 2009/0205451, the content of which is incorporated by reference herein.
[0052] Therefore, motor 2 is coupled to an internal shaft or central rotating element of the drive element 4 which rotates to thereby drive the oscillating motion of the teeth which causes an element outwards of the central element to rotate. In certain embodiments a gear 14 extends below plate 6 and within housing 12. The gear 14 interlocks with a second gear 16 which is connected to shaft 8, and also positioned in the housing 12.
[0053] FIG. 9 shows one example of the gear 14 and the second gear 16 connected to the shaft 8. The drive element 4 and motor 2 are not included in the drawing of FIG. 9. FIG. 12 shows additional detail on the second gear 16 in that in the single motor embodiment, this gear may only include teeth around about 120 degrees to enable a corresponding amount of angular position travel of the fin. In the embodiment where multiple motors are used, it would be understood that the second gear 16 may extend around the entire 360 degrees such that the additional motors and their gears 14 can mesh with gear 16 to turn the fin 18.
[0054] As shown in FIG. 2, the drive system can be positioned at a wide range of angles relative to the housing and additional drive systems can be mounted to the housing 12 to increase the torque capabilities such that a single housing can be used for different fin sizes. Positions A-E are but some examples of how the motor can be positioned.
[0055] In certain instances a larger fin could be used an may require more torque to rotate and thus need more drive systems whereas a smaller fin would require less torque and thus fewer drive systems. Depending on the drive system mounting location on the housing and clearance as to other items in the ship, the drive system would be positioned to allow for appropriate clearances between other ship parts. In other aspects, the position may be selected to allow for easy access for repair/maintenance. A variety of position options are shown at FIGS. 3-8 but it is understood that the positions shown are not exhaustive of all options to position the drive systems as the positions may be mixed and matched as appropriate for the particular vessel. For example axis 33 can be positioned such that the motor is to the right of the attachment point (FIG. 5), to the left of the attachment point (FIG. 3) or at a variety of angles between these locations around a 360 degree reference. Furthermore, different configurations of the securing plates 6, 6′ etc are shown in FIGS. 3-8. Notably, FIG. 3 has one plate 6 whereas FIG. 6 has two plates 6 but they are positioned in different locations relative to the stabilizer. Generally, the housing 12 will be mounted to the hull in a specific orientation, generally so the fin is parallel to the direction of travel of the vessel in the neutral position. Then, the use of three or optionally four different motor configurations and locations are used to assemble the plates to locate the motors as desired. Plate 6″ is used to cover the center area of the housing and one of the outer locations where a motor could go, but due to the layout of the housing and the bolts and bolt holes which connect the plates 6, 6′ and 6″ to the housing, the plates can be assembled in a variety of different configurations to enable customized placement of motors, depending on the specific application. As shown, plates 6, 6′ and 6″ can be connected to the housing with bolts 66 or screws or the like.
[0056] The motor in each instance shown in FIGS. 3-8 extends at a direction generally perpendicular or normal to the fin axle/shaft (axis 30) and the angle of this direction can be adjusted depending on how the vessel is configured and what the space/access requirements are. It is also understood that in the multiple motor configuration, one or more motors may be positioned such that they extend such that the rotating element of the motor is generally parallel to the fin axle/shaft (i.e. out of the page). It is understood that motors may be mixed and matched in perpendicular and parallel configurations, depending on the requirements of the vessel, space constraints and other considerations. It is also understood that the motor orientation where the motor axis 33 is parallel to axis 30 can be used. For example, see FIG. 1, motor 2′ and drive element 4′. It is understood that different motor configurations can be mixed and matched and positioned and directed in a variety of ways to account for space and other constraints for the system.
[0057] FIG. 10 provides a direct drive system where gear 14 and second gear 16 are not used. FIG. 11 provides a drive system where the motor is mounted directly to the drive element. FIG. 12 provides an exploded view of one embodiment of a drive unit assembly. The angled motor element 44 may be two beveled gears with equal numbers of teeth such that no step up/down is accomplished. Alternately, gearing may be used in the angled element 44. Ratios ranging from 0.5 to 1 up to and including 30 to 1 are contemplated. These gears can be, but are not limited to, hypoid and spiral bevel gearsets. Other transmission devices or elements other than gears may be used to accomplish the right angle power transmission features. It is also understood that although perpendicular/normal and parallel motor configurations are shown, the system could implemented with angled elements 44 that are at any angle between 0 and 90 degrees, depending on design requirements and considerations. Typically more than 90 degrees would not be anticipated however, it is understood that angles greater than 90 degrees could be employed for the angle drive element 44.
[0058] To enable the motor to be re-positioned at a variety of angles a connector, the housing 12 includes a plate 6 on one side with a plurality of outer holes 130 which may be threaded and positioned around a larger center or inner hole 132. The center hole allows the drive element to connect to the shaft either directly or indirectly via gears or other similar torque transfer devices. The outer holes are arrange radially around the center or inner hole. The outer holes may also be through holes. In the threaded embodiment, a number of bolts 92 pass through holes in the drive element housing 44 to connect to the threaded holes. If the outer holes in the plate 6 are not threated, a combination of nuts/bolts and washers are used. The drive element housing 44 includes a number of bolt holes 100 spaced radially there around such that the bolts 46 may be removed. This would then allow the drive element housing 44 to be rotated to a different position and thus direct the motor in a different direction relative to the shaft axis. The foregoing enables the motors to be positioned in a variety of ways to accommodate tight spaces that the fin stabilizer system often operates in.
[0059] As also seen in FIG. 1, the plate 6 may be comprised of a plurality of discreet plates. FIG. 1 shows four plates. Thus, the components of the system from the housing 12 down can be uniform across multiple power and fin sizes/configurations and the plates 6 may be interchanged with different plates to increase/decrease the number of motors used. For example, the specific plate 6 referred to in FIG. 1 includes the center hole and outer holes to enable the drive element 4 to be connected thereto. If FIG. 1 was changed to be a one motor embodiment, the plate 6 could be replaced with plate 6′ or to add additional power to the system, plate 6 could be duplicated and the duplicate could replace plate 6′ and another motor and drive element could be added to the system. Plates can be removed/replaced via bolts or screws which pass through holes 134.
[0060] Referring to FIGS. 14A-C, the drive element 4 is shown with its inner workings exposed. The motor is connected to the central element 104 and this connection may be made via bolts through the holes 102. Other connection methodologies can be employed. This center element includes an outer cam surface which in the embodiment shown is generally oval or elliptical in shape. This cam shape as it turns (see 14B and 14C for different positions) causes the teeth 106 to move in and out relative to the central axis. This in turn causes the teeth 106 to progressively step around to different of the outer gear teeth 108. The outer gear teeth 108 are fixed in position relative to the outer housing which includes the securing holes 100. This motion causes the inner ring through which the teeth 106 pass to rotate in a way that provides the gearing advantage required to rotate the fin through water. The ring 114 may generally be a hollow shaft with radial holes which retain the teeth 106. Chain or connection element 112 extends around the cam surface and ensures that the teeth 106 are positioned correctly to enable the inward and outward oscillating motion. As can be seen with respect to FIG. 14A, the top and bottom teeth 106 are in contact with the outer gear element 108 whereas the side teeth are not. In comparison to FIG. 14B, the inner element 104 is rotated about 60 degrees and different teeth are now in contact with outer gear element 108. As can be seen in FIG. 14B, the teeth at approximately vertical is at the tip of the top gear tooth such that the two points align. Other teeth are not centrally aligned at their tips such that when outward motion of the tooth happens, the tip shape tends to cause the tooth and outer gear 108 to align and center, this causes rotational motion of the outer element or ring 114 which is then connected to the fin shaft or other gearing to transmit torque to the fin.
[0061] As shown in FIG. 15, the motor shaft 200 aligns with the center of the drive element 4 and thus the rotation axis of the inner 104 and outer 114 elements thereof. Further, the shaft 8 for the fin 18 aligns with the motor shaft 200, thus all of the foregoing align such that their rotation axes are co-linear and aligned along the same axis. In the embodiment shown, the shaft 8 rotates at the same rate as the outer element 114 and the motor shaft 200 rotates at the same rate as the inner element 104.
[0062] Referring to FIG. 16, a side partial cross section view of FIG. 10 is shown such that upper 160 and lower 162 bearings can be seen. These bearings are spaced apart at a distance X. The bearings support the forces generated by the fin which often includes significant bending moments due to the lift forces generated by the fin 18 during operation thereof. The internal height H of the stabilizer is also shown between where the shaft 8 and housing 12 meet and the maximum position of the stabilizer unit. It is understood that the bottom point or side where H is measured from is typically flush with the outer surface of the vessel hull, thus the height H represents the amount the stabilizer extends into the inner areas of the vessel hull. Typically space is a premium in the areas where these stabilizers are positioned, thus a lower profile system is desirable. As can be seen, the drive element 4 and its motor accomplish the mechanical advantage gearing required to move the fin 18 through the water and do so in a relatively thin or small dimension. Typically, as the size of fins 18 increase, the shaft diameter D where the shaft interfaces the bearing housing 80 will need to increase as will the size of the motor and drive element. The bearing spacing X may also need to be adjusted to account for larger or smaller moments and space constraints available. In certain preferred embodiments the ratio of bearing spacing X to height H is 1.05-6:H (i.e. that the height H is 1.05-6 times the bearing spacing X), or more particularly 1.1-5.5:H or even more particularly 1.2-4:H, in certain embodiments 2.5-4:H others 2.0-2.5:H and still others 1.2-2.0:H. As also mentioned, the relationship between the shaft diameter and height provides space constraint advantages. Exemplary ranges of shaft diameter D to height H are 2-20:H (i.e the height is 2-20 times the shaft diameter), more particularly 2.75-15:H or even more particularly 3.5-14:H. Certain preferred embodiments are 4-5:H, 5-6.5:H and 6.5-12:H. It is understood that all modifications and adjustments within these foregoing ratio ranges are contemplated. The height H represents the inboard clearance requirements for installation of the stabilizer, i.e. if the height is 12 inches, the inboard hull space must allow for at least 12 inches in space to accommodate the stabilizer system. It is understood that the controller and sensors and wiring may be considered separate from the height in instances where these elements are located in other parts of the vessel or in the case of wiring when it is connected such that it extends away from the stabilizer but is flexible enough to allow for connection without interference.
[0063] It is further understood that any of the foregoing stabilizers may allow for 360 degree rotation of the fin which is particularly useful in certain vessels such as a ferry which operates when underway in a “reverse” direction, meaning, the ferry comes into one dock bow first, off loads and then loads up and then the bow becomes the stern of the boat because the boat moves to its next destination in a manner where the bow is behind it, allowing offloading of cars straight off what was the stern at the previous dock. In this manner, the stabilizer would have two neutral positions about 180 degrees apart, depending on which side of the boat is the “front” in any given operation. Thus, the controller may send signals to the stabilizer to change its neutral position by rotating the stabilizer 180 degrees such that when underway, the leading edge of the fin (right side thereof in FIG. 1) is always facing forward.
[0064] FIG. 17/18 shows an alternative reduction gear arrangement that operates on similar principles as the gear reducer shown in FIGS. 14A-C. Specifically, FIG. 14A-C shows the input shaft which has an elliptical outer profile/cam shape which results in the gear teeth 106 moving in/out to progressively step the outer toothed ring 108 as the gear teeth 106 progressively step through the teeth. Looking at FIG. 17/18 a similar eccentric/oscillating drive system is shown. Specifically, the input shaft has surface 178 which is aligned with the center of the motor or drive input axis. Surface 174 is offset relative to the central axis. Bearing 182 fits on surface 174 and when the shaft turns the bearing causes the gear with teeth 180 to progressively oscillate in/out. Since there are e.g. 2 less teeth 180 compared to teeth 172, this oscillating motion results in the teeth progressively stepping around the teeth 172. As a result, the pins 184 will also oscillate but will also rotate due to the stepping action but rotate in a much slower rotation speed relative to the central axis. Since the output needs to be a constant circular motion and oscillations need to be removed, the drive plate 185 has holes 186 which are larger in diameter than pins 184. The pins then oscillate within these holes, thus reducing the oscillating effect while at the same time capturing rotation. Surface 176 of the input shaft is aligned with the axis and a bearing is provided with a hollowed out reverse side of shaft 187. Shaft 187 extends from the plate 185 in an off center manner such that rotation of plate 185 creates another oscillating movement of gear 189. A bearing 183 is provided in gear 189 which mates with shaft 187. This gear 189 again has teeth and also meshes with another similar plate 191 with holes 193 larger than the pins 195 on gear 189 so that shaft 190 again creates a rotation motion where the larger holes 193 compared to pins 195 remove the oscillating motion. The rotation motion is again created due to gear 189 stepping around gear 172.
[0065] Bearing 188 is mounted on the hollowed inside of the shaft 190 in a centered manner with respect to the axis and connects to the centered shaft 197 which extends from shaft 187. Gear 189 like gear 185 is provided with fewer teeth as compared to housing 200 and its teeth 172. Further, shaft 187 may be in phase with respect to surface 174. It is also contemplated that shaft 187 oscillates 180 degrees out of phase with respect to surface 174 (as shown). Not shown in FIG. 17 is a hollow cover plate which would secure around the assembled components shown in FIG. 17 and secure bearing 194 in place. This cover plate would secure to the housing 200 to enclose the assembly depicted in FIG. 17 and may also mesh with the outer teeth 204 on the outer (and stationary) toothed element 170.
[0066] FIG. 19 shows the same view as FIG. 18 but with bearing 194 and plate 191 hidden/removed. As can be seen in both FIGS. 18 and 19, the gear teeth of gear 189 interface with one side of the outer element 170 whereas gear teeth 180 which are 180 degrees out of phase interface with the outer element 170 (i.e. on the opposite side of the central axis). As also shown, the gear teeth herein are of a smooth curve configuration, optionally a sin wave shape (but wrapped around a circular pattern). FIG. 20 shows the reverse side of the reducer where the shaft 199 is provided for input to the motor and connection to the motor shaft 200 or optionally a bevel gearset used to make the 90 degree motor shaft to fin shaft angle shown in e.g. FIG. 10. Holes 201 may be provided for mounting the motor to the reducer.
[0067] As shown in both embodiments, the motor components, including the motor stator and rotor are spaced away from the fin and the reducer such that the motor stator and rotor (or one or the other) are not located between the input/output sides of the reducer. In this manner, a number of commonly available servo motors can be used to drive the reducer, depending on the configuration of the reducer's input side and the reducer can be configured to mount to existing fin housing designs which contain the support bearings described herein in order for the reducer to drive the shaft of that fin housing. Thus, by separating the motor, reducer and fin housing, the individual components can be interchanged with commonly available components in the event of the need of maintenance replacement. In contrast, designs where the motor components are integrated into the fin housing and/or the reducer housing means that in the event of a failure of one component, the entire fin assembly needs to be disassembled to locate the failed part. However, in the present assembly, if the motor fails, the failed motor can be removed and replaced with a serviceable motor. The same holds true for the reducer. In this manner, the failed motor/reducer can be repaired without the need to take the fin housing out of the vessel or without the need to repair the stabilizer while it remains inside the vessel hull, which is a much more confined space that is more difficult to work from. Further, the specialized tools that may be required to repair a motor or reducer gearbox may not be conducive to repairs in the field or may require specialized labor not normally available in the field. Thus the ability to take off a failed part and replace with a serviceable one reduces downtime for vessels.
[0068] It is understood that the motor/drive whether angled or inline as disclosed in previous figures can be adapted to be mounted to the housing 200 via the mount holes 202 in order to drive the gearbox and result in the reduction at shaft 190 which is then attached to the fin/fin housing to create rotational movement of the fin for the purposes of stabilization. It is understood that the housing 200 of the reducer shown in FIG. 17 may substitute for reducer/drive system 4/4′ in the various embodiments disclosed in other figures.
[0069] It is understood that in addition to the gearing which uses oscillating and stepping movement of teeth that other power transfer devices may be integrated into the drive element between motor input and the fin shaft including a crown gear, right angle hypoid, parallel inline helical gears, belt drive and others.
[0070] Although the invention has been described with reference to a particular arrangement of parts, features and the like, these are not intended to exhaust all possible arrangements or features, and indeed many other modifications and variations will be ascertainable to those of skill in the art.
